The present invention relates generally to a fuel consumption device for use with a disposable fuel container. More specifically, the present invention relates to a fuel transfer adaptor that releasably attaches the fuel container and that provides a sealed gas passageway between the fuel container and the fuel consumption device.
Butane is used as fuel in various fuel consumption devices such as butane lighters, soldering torches, ignitors, portable stoves, etc. In some portable applications, butane is stored in a small, air tight, cylindrically-shaped container having an elongated nozzle coupled to a release valve for dispensing the butane fuel. One example of this type of fuel container is Ronson's Multi-Fill® Ultra Butane Fuel.
The vast majority of portable fuel containers are designed to refill the fuel reservoir of a butane lighter. In butane lighter applications, the tip of the butane container nozzle is first inserted into an inlet opening of the reservoir. The release valve of the container is then triggered and butane is discharged into the reservoir. After filling the container with butane, the nozzle is removed from the inlet opening. A perfect seal between the nozzle and the inlet opening is desireable but not vital in achieving the goal of refilling the fuel reservoir. Furthermore, it is not necessary for the butane container to be securely attached to the lighter since the entire refilling process is temporary. A person can hold both the fuel container and the lighter at the same time during the short refilling process.
When fuel stored in this type of container is used with other fuel consumption devices, such as a torch assembly, different design considerations are at issue. Many fuel consumption devices do not have a separate reservoir to store the source of fuel. Instead, the fuel container is attached to the fuel consumption device, and the fuel is supplied directly from the fuel container itself. A reliable seal between the fuel container and the torch assembly is a much more important design criteria as fuel leaks can be very hazardous. Another important design criteria is that the fuel container be securely attached to the fuel consumption device to prevent against accidental disengagement.
One known torch assembly attaches to a portable butane fuel container to form a handheld torch. The torch assembly includes an opening for receiving the nozzle of the fuel container. Within the opening is a pin which is received within the nozzle for triggering the release valve of the fuel container. The torch assembly releasably attaches to the container by a cam tightening assembly. The cam tightening assembly has a plurality of fingers that circumscribe the rim of the container. The fingers apply a radially inward force against the rim to create a friction fit that securely attaches the fuel container to the torch assembly. The magnitude of the force depends on the position of an outer tightening ring, which rotates about an axis. Rotating the ring in one direction (tightening direction) increases the force, and rotating the ring in the opposition direction (releasing direction) decreases the force.
The process of attaching the fuel container begins by rotating the tightening ring in the releasing direction to its most released limit. The nozzle of the fuel container is then inserted into the torch assembly opening so that the pin triggers the release valve of the container. The container is held in a predetermined, pre-attached position with respect to the torch assembly. The tightening ring is then rotated in the tightening direction so that the fingers clamp onto the rim of the container. The process of releasing the container from the torch assembly is by rotating the tightening ring in the releasing direction until the fingers are released. The user of the device can then separate the fuel container from the torch assembly.
This aforementioned device has a number of disadvantages. First, the process of attaching the fuel container to the torch assembly requires the cam assembly to be in a released configuration before the other steps are performed. Forcing a fuel container onto the torch assembly when the cam assembly is not in a released configuration may damage the torch assembly. Second, the fuel container must be held in a predetermined assembled position by the user before and while the tightening ring is rotated. Finally, even after the torch assembly is attached to the container, it is still possible for the container to become accidentally disengaged by a strong force applied to the container.
There therefore exists a need for a fuel transfer adaptor that provides a reliable seal between a fuel container and a fuel consumption device and that also solves the described problems of the known device.
The present invention is directed towards a fuel transfer adaptor that is capable of being releasably attached to a fuel container and that provides a sealed gas passageway between the fuel container and the fuel consumption device. The adaptor is designed to couple with a fuel container that has a nozzle for releasing the fuel.
In accordance with the invention, the adaptor includes a cam tightening assembly which attaches to the fuel container by flexible fingers that clamp down on the container when a tightening ring is rotated. The cam assembly of the present invention includes a spring coupled to the tightening ring to force the ring into a released configuration when it is in its free state, e.g., when it is not attached to the container. The cam assembly fingers are also shaped to have undercuts to accept a portion of the fuel container, e.g., the container rim, to achieve the correct installation position while the tightening ring is rotated.
The adaptor also includes a holding member shaped to have a plurality of prongs that engage the fuel container. The prongs hold the container in a position suitable for further attachment by the cam tightening assembly. The holding member cooperates with the cam assembly fingers when the tightening ring is rotated and prevents against the accidental disengagement of the container.
The adaptor also includes a gasket that presses against the fuel container to form a gas tight enclosure that surrounds the base of the container nozzle. This gasket is used to prevent the release of fuel that may escape through the nozzle base and also the fuel that may have leaked passed other seals present in the adaptor.
In accordance with one embodiment of the present invention there is described an adaptor for receiving fuel from a fuel container having an elongated nozzle and a fuel reservoir, the container having a recess surrounding the elongated nozzle. The adaptor includes a body member shaped to define a passageway for receiving the elongated nozzle, the passageway capable of communicating with the fuel reservoir when the adaptor is coupled to the container, a holding member shaped to engage the container recess to hold the container in a predetermined position with respect to the body member, and a compressible sealing member positioned to provide a gas tight seal between the container and the body member when the fuel container is in the predetermined position, the seal circumscribing an interface between the nozzle and the body member.
In accordance with another embodiment of the present invention there is described an adaptor for receiving fuel from a fuel container having an elongated nozzle and a fuel reservoir. The adaptor includes a cam tightening assembly having an inner locking element with a plurality of flexible arms and an outer ring rotatable with respect to the inner locking element, the locking element being positioned at least partly within the ring; the tightening assembly having at least two configurations, a tightened configuration and a released configuration, the configurations dependent on the position of the outer ring with respect to the locking element, a guiding element positioned adjacent to the inner locking element, the guiding element restricting the movement of the plurality of flexible arms in a longitudinal direction.
In accordance with another embodiment of the present invention there is described a cam tightening assembly for removeably attaching a fuel container having an elongated nozzle and a fuel reservoir, the assembly includes an inner locking element having a plurality of flexible arms and capable of circumscribing a portion of the container for attachment to the assembly; an outer ring rotatable with respect to the inner locking element to define at least two configurations, a tightened configuration and a released configuration; and a spring coupled to the inner locking element and the outer ring so as to impart a force against the outer ring in a direction from the more tightened configuration to the released configuration.
In accordance with yet another embodiment of the invention, there is described a fuel transfer adaptor for receiving fuel from a container having an elongated nozzle with a tip and a base, the adaptor comprises an opening for receiving the nozzle, an o-ring positioned within the opening and adapted to circumscribe the nozzle, a gasket shaped and positioned to create a gas tight enclosure that encompasses the base of the nozzle, and means for attaching the adaptor to the container.
In accordance with one embodiment of the present invention there is described an adaptor for releasably securing a container having a fuel reservoir and an elongated nozzle for discharge of fuel therefrom to a fuel consumption device, the container having a recess at one end of the container, the adaptor comprising a body member having a passageway for receiving the elongated nozzle, the passageway adapted for communicating between the fuel reservoir and the fuel consumption device when the adaptor is coupled to the container; and a holding member attached to the body member and shaped to engage the container recess for securing the container in a predetermined position with respect to the body member.
In accordance with one embodiment of the present invention there is described an adaptor for releasably securing a container having a fuel reservoir to a fuel consumption device, the adaptor includes a tightening assembly including an inner locking element and an outer ring rotatable with respect to the inner locking element; the tightening assembly having at least two configurations, a tightened configuration and a released configuration, the configurations dependent on a position of the outer ring with respect to the locking element; and a holding member arranged inwardly of the flexible arm, the holding member adapted for releasable engagement with a portion of the container when the tightening assembly is in at least the released configuration.
In accordance with one embodiment of the present invention there is described a fuel consumption apparatus for producing a flame, the apparatus includes a container for discharge of a fuel therefrom, a fuel consumption device for producing a flame upon igniting the fuel, and an adaptor for releasably coupling the container to the fuel consumption device, the adaptor including a tightening assembly having an inner locking element and an outer ring rotatable with respect to the inner locking element, the tightening assembly operable between a locked position and an unlocked position, and a holding member adapted for releasable engagement with a portion of the container when the tightening assembly is in at least the unlocked position.
In accordance with yet another embodiment of the present invention, there is a method for releasably securing a container having a fuel reservoir to a fuel consumption device, the method comprising providing a tightening assembly having an inner locking element and an outer ring rotatable with respect to the inner locking element, the tightening assembly having a tightened configuration and a released configuration dependent on a position of the outer ring relative to the inner locking element, providing a holding member inwardly of the inner locking element, arranging the tightening assembly in the released configuration, engaging a portion of the container within the holding member with the tightening assembly in the released configuration, and rotating the outer ring relative to the inner locking element for arranging the tightening assembly in the tightened configuration.
FIG. 2. is a cross-sectional view of one embodiment of an adaptor that is attached to the fuel container of FIG. 1.
In describing the preferred embodiments of the present invention, specific terminology will be resorted to for the sake of clarity. However, the invention is not intended to be limited to the specific terms so selected, and is understood that each specific term includes all technical equivalence which operate in a similar manner to accomplish the same purpose.
Referring now to the drawings, wherein like reference numerals represent like elements, there is shown in
The nozzle 104 of the container 100 is generally in the form of an elongated shaft with a base 112, a tip 114, and a passageway 116 that spans the entire length of the nozzle 104. The passageway 116 connects an interior of the fuel chamber 102 to the tip 114 of the nozzle 104. Coupled to the nozzle 104 is the valve 105. The valve controls the flow of butane out of the container 100. The valve is coupled to the nozzle 104 is that butane is released from the chamber 102 when the nozzle 104 is pushed axially towards the chamber 102. Other container designs may be used with the inventive adaptor. For example, in some embodiments of the invention, th e container may have a valve that is coupled to release butane when a pin or other structure is inserted into the nozzle passageway for piercing a septum that releases the butane. Alternatively, the container can store other fuels besides butane, for example, it can store propane.
Referring now to
The metal sleeve 122 has a linear passageway 138 shaped to receive the nozzle 104 of the container 100. The passageway 138 includes an inner ledge 140, which is designed to abut against the tip 114 of the container 100 when the container 100 and the adaptor 118 are attached together. The ledge 140 serves to trigger the valve 105 of the container 100 by pushing the nozzle 104 towards the chamber 102. In the alternative, the adaptor can include a pin (not shown) that is positioned within the passageway 138 so that the pin is inserted into the nozzle passageway 116 when the container 100 is coupled to the adaptor 118. The pin triggers the release of butane.
Within the passageway 138 are two o-rings 142, which are sized to frictionally mate with an outer diameter of the nozzle 104. The o-rings 142 create a first set of gas tight seals against the nozzle 104 for preventing the escape of butane.
The ring shaped gasket 126 also assists in preventing the release of butane when the adaptor 118 is attached to the container 100. The gasket 126 is shaped to receive the nozzle 104 of the container 100 and provides a second set of seals 144, 146. The two seals 144, 146 are circular and are located against the chamber wall 107 of the container 100. The first seal 144 is formed on an upper flat portion of the chamber wall 107, and the second seal 146 is formed within the recess 106 of the chamber wall 107. Both seals 144, 146 circumscribe the base 112 of the nozzle 104 to form a gas tight enclosure that encompasses the base 112 of the nozzle 104. In some instances, butane may be released at the base 112 of the nozzle 104 when the container valve is triggered.
The ring shaped gasket 126 is held in place by the metal sleeve 122 and the center holder 124, which is attached to the fuel consumption device 120 by the three screws 130. The gasket 126 is preferably press-fitted against a central major opening 148 of the center holder 124. The gasket 126 is preferably formed of rubber or an alternative polymer and relatively gas-impermeable material.
Referring now to
The prongs 152 of the center holder 124 prevent the accidental disengagement of the adaptor 118 from the container 100. As best illustrated in
The guiding members 150 of the center holder 124 are generally flat wall members that extend out from the center of the center holder 124. As explained in more detail hereinafter, the guiding members 150 together with the cam assembly 128 provide for the secure attachment of the container 100 and protect against unintentional disengagement. The guiding members 150 can have a wide variety of shapes and sizes.
The center holder 124 holds and positions the container 100 for further attachment by the cam assembly 128. The container 100 should be properly aligned with respect to the adaptor 118 before tightening the cam assembly 128. As explained in more detail below, the cam assembly 128, when tightened, forms a friction fit against the rim 110 of the container 100. A misalignment may produce a weak fit or may cause damage to the container 100 and the adaptor 118.
Although the described center holder 124 shows three equally spaced prongs 152 and three guiding members 150, the center holder 124 can have more or less than three prongs 152 and guiding members 150 without departing from the invention. Furthermore, the prongs 152 need not be equally spaced from each other.
Referring to
The tips of the fingers 162 are each shaped to each have a detent 164 that projects radially outward and a flange 166 that projects radially inward. Proximal to and on the same side of each flange 166 is an engagement surface 168. Each engagement surface 168 is shaped to have a recess 169 adjacent to undercut 170 that extends radially inward from the rest of the engagement surface 168. As explained in more detail below, the engagement surface 168 is shaped to guide the container 100 into the proper position as the cam assembly 128 clamps onto the rim 110 of the container 100.
Referring to
Referring now to
As the cam assembly 128 is tightened, the engaging surfaces 176 of the tightening ring 154 press against the detents 164 of the locking element 156 and force the fingers 162 in the radially inward direction. As the fingers 162 are forced radially inward, the fingers 162 press against the fuel container rim 110 to produce a strong friction fit. When the adaptor 118 is in a tightened configuration, the rim 110 is positioned within the recesses 169 of the engaging surface 168 and the finger undercuts 170 extend over the rim 110. The undercuts 170 prevents the rim 110 from sliding in a direction that results in the unintentional disengagement of the container 100.
The finger undercuts 168 also assist in attaching the container 100 to the adaptor 118. As discussed above, the prongs 152 of the center holder 124 hold and align the container 100 prior to the tightening of the cam assembly 128. As the cam assembly 128 is tightened, the fingers 162 move radially inward and the finger undercuts 168 guide the rim 110 into the recesses 169 of the engaging surface 168.
The adaptor 118 is designed to prevent the container 100 from being uncoupled when a strong force is placed against the container 100. A container attached to an adaptor by a cam tightening assembly may become disengaged when a strong force is placed on the container. The force may bend one or more of the fingers of the cam assembly in the axial direction and allow for the container rim to slip out. The inventive adaptor 118 solves this problem by using the guiding members 150 of the center holder 124 to restrict the bending the fingers 162 in the axial direction.
In this regard, the flanges 166 of the fingers 162 are contained and held within a space underlying the guiding members 150 of the center holder 124, See FIG. 6B. The flanges 166 and their containment by the guiding members restrict the bending of the fingers 162 in the axial direction. Although the guiding member 150 of the present embodiment is a relatively flat wall structure, the guiding member 150 can be a variety of other shapes as long as it generally limits the direction by which the fingers 162 may bend.
The detents 178 of the tightening ring 154 and the detents 164 of the locking element 156 define the two limits by which the tightening ring 154 can be rotated. The detents 164,178 prevent the tightening ring 154 from rotating beyond either of the two limits. The cam assembly 128 applies a gradually increasingly force against the container rim 110 as the tightening ring 154 is rotated in the tightening direction from one limit to the other limit. This can be accomplished by designing the shape of the tightening ring engaging surface 176. The engaging surface distance 180 determines the degree by which the fingers 162 are bent radially inward with generally a smaller distance correlating to a larger degree of bending by the fingers 162. A tightening ring 154 having a engaging surface distance 180 that varies uniformly from one detent 178 to the next detent 178 will result in cam assembly 128 that applies an increasing greater force against the container rim 110 as the tightening ring 154 is rotated in the tightening direction. In the alternative and by the same design principles, the cam assembly 128 can be designed to gradually tighten from a released configuration to a certain predetermined degree of tightness and then level off as the tightening ring 154 is rotated further.
The adaptor 118 may include an automatic release feature that places the cam assembly 128 in a released configuration when it is in its free state, e.g., not attached to a container 100. In accordance with one embodiment, a spring 190 (See
When the cam assembly 128 is uncoupled from the container 100, the spring 190 forces the cam assembly 128 into a relaxed configuration. Preferably, the cam assembly 128 is designed so there is relatively little interference between the locking element 156 and the tightening ring 154 when the cam assembly 128 is in its free state. In this way, the adaptor 118 will be in a relaxed configuration prior to the attempted coupling of the cam assembly 128 to the fuel container 100. When the cam assembly 128 is coupled to the container 100 and placed in a tightened configuration, the friction created by the tightening resists the force of the spring 190 and the cam assembly 128 remains in the same tightened configuration.
One purpose of having a cam assembly 128 that is biased towards a relaxed configuration is to allow the fingers 162 to receive without interference the container rim 110 into the adaptor 118. However, in the absence of the container 100, it is possible that the tightening ring 154 when rotated a significant degree, will frictionally engage the fingers 162 whereby the return spring force will be insufficient to return the tightening ring to its original position. In other words, the tightening ring 154 may not return over its entire range of rotation. Preferably, the cam assembly 128 is sized so that the rim 110 of the container 100 spreads the fingers 162 radially outward when the container 100 is placed in its preferred pre-tightened position. This is achieved by biasing the fingers 162 radially inward as shown in FIG. 7.
Referring to
When the container 100 is removed from the adapter 118, the fingers 162 will naturally flex or expand radially outward to their original position as shown in FIG. 7. The radially inward biasing of the fingers 162 by distance X is sufficient to allow the tightening ring 154 to generally freely rotate without engaging the fingers a sufficient amount whereby the frictional engagement will be insufficient to prevent return of the tightening ring by action of the spring 190. Accordingly, the tightening ring 154 will return to its inoperative state even if inadvertently rotated by the user into a tightened condition in the absence of a container 100 being received within the adapter 118.
In the above embodiments, the cam functionality is based on the inner surface distance 180 of the tightening ring 154. However, the cam functionality can be the result of the shape of the inner locking element 156 as well as the tightening ring 154. The locking element 156 can have fingers 162 that gradually increase in thickness from their bases to their tips so that the outer diameter of the locking element 156 increases likewise. The detents 178 of the tightening ring 154 press against the outer diameter of the locking element 156 to force the fingers 162 radially inward as the tightening ring 154 is rotated in the tightening direction.
The illustrated embodiments have three locking element fingers 162 that form a dissected, circular ring to engage the rim 110 of the container 100. This results in cam assembly 128 with a tightening ring 154 that can be rotated approximately 100 degrees from one end to the other. In the alternative, the locking element 156 can have more or less fingers and can be rotated through a wide variety of angles without departing from the invention.
Referring now to
Referring now to
Although the invention herein has been described with reference to particular embodiments, it is to be understood that these embodiments are merely illustrative of the principles and applications of the present invention. It is therefore understood that numerous modifications may be made to the illustrative embodiments and that other arrangements may be devised without departing from the spirit and scope of the present invention as defined by the appended claims.
Number | Name | Date | Kind |
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3224626 | Zellweger | Dec 1965 | A |
3511266 | Philipot | May 1970 | A |
3756273 | Hengesbach | Sep 1973 | A |
4077429 | Kimball | Mar 1978 | A |
4128391 | Braunstein | Dec 1978 | A |
4207934 | Scremin et al. | Jun 1980 | A |
5533891 | Pearl et al. | Jul 1996 | A |
5934753 | Lange | Aug 1999 | A |
6186774 | Butera, Jr. | Feb 2001 | B1 |
Number | Date | Country | |
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20040149350 A1 | Aug 2004 | US |