The present application claims priority to Korean Patent Application No. 10-2019-0127691, filed on Oct. 15, 2019, and No. 10-2019-0133060, filed on Oct. 24, 2019 the entire contents of which are incorporated herein for all purposes by this reference.
The present disclosure relates to a fuel transfer apparatus and a boiler facility including the same. More particularly, the present disclosure relates to a fuel transfer apparatus for transporting fine particulate fuel to a combustor, and a boiler facility for generating steam to be supplied to a steam turbine.
Generally, a turbine such as a steam turbine or a gas turbine is a power generator that converts the thermal energy of a fluid into mechanical energy such as a rotational force.
The steam turbine is a combination of a high-pressure (HP) turbine, an intermediate-pressure (IP) turbine, and a low-pressure (LP) turbine that are connected in series or in parallel. The steam turbine rotates a generator with rotary motion of the rotor so that the generator can generate electricity. The amount of electricity generated depends on the temperature and pressure of steam. In order to drive the steam turbine, a thermal power plant is equipped with a boiler that generates hot high-pressure steam.
In a thermal power plant that uses coal as the main fuel, finely powdered coal (i.e., pulverized coal) and air are supplied to a boiler and are burned in a combustion chamber of the boiler to generate heat, and this heat boils water in the evaporator of the boiler so that the evaporator generates steam. The steam generated in this manner drives the steam turbine. Such thermal power plants are advantageous over hydraulic power plants or nuclear power plants in terms of simpler structure, lower construction costs, and shorter construction time. In addition, thermal power plants have high thermal efficiency because power generation in the power plants is performed by directly applying heat to the evaporator.
Flaming coal that is one of the fuels commonly used in the boiler contains a large amount of volatile substance and thus makes flames while burning. Among the types of flaming coal are peat, lignite, brown coal, and bituminous coal. Most of them are high in caloric value and are thus used for power generation.
A conventional boiler facility includes a fuel transfer apparatus that supplies fine particulate fuel to a combustor. The conventional fuel transfer apparatus has a problem in that when fuel is transferred through a long horizontal pipe, there is a possibility that fuel settles and stagnates on the inner surface of the pipe due to gravity or when the velocity of fluid is low. In this case, the distribution of the fuel in the pipe of the conventional fuel transfer apparatus is uneven, resulting in a reduction in the combustion efficiency of the combustor.
On the other hand, a conventional boiler facility includes a fuel transfer apparatus that supplies fine particulate fuel to a combustor. The conventional fuel transfer apparatus has a problem in that when fuel is transferred through a long pipe, fuel is locally concentrated on the inner surface of the pipe due to gravity or due to bent portions of the pipe. Due to the uneven distribution of the fuel in the pipe of the conventional fuel transfer apparatus, the pipe is locally severely worn at a region where the fuel stagnates. In addition, since unevenly distributed fuel is supplied to the combustor, the combustion efficiency of the combustor deteriorates.
The present disclosure has been made in order to solve the problems occurring in the related art. An objective of the present disclosure is to provide a fuel transfer apparatus capable of preventing fuel from settling and stagnating on the inner surface of a pipe and from being unevenly distributed in the pipe and to provide a boiler facility including the apparatus.
The present disclosure provides a fuel transfer apparatus for transporting fine particulate fuel to a combustor, the apparatus including a main body having a flow space through which fuel is transferred and an inner surface that defines the flow space of the main body, the inner surface of the main body including a lower inner surface that extends obliquely downward in a flow direction of the fuel; and an ejection portion installed at a downstream end of the main body, the ejection portion having a flow space through which fuel is transferred and an inner surface that defines the flow space of the ejection portion, the inner surface of the ejection portion including a lower inner surface that extends obliquely upward in the flow direction of the fuel.
The ejection portion may be inwardly curved and extend from the main body in the flow direction of the fuel.
The apparatus may further include a connection portion provided between the main body and the ejection portion, the connection portion having a constant diameter along the flow direction of the fuel, wherein the ejection portion extends from the connection portion linearly and obliquely inward in the flow direction of the fuel.
The main body may have a diameter that increases in the flow direction of the fuel.
The present disclosure further provides a fuel transfer apparatus for transporting fine particulate fuel to a combustor, the apparatus including a main body having a flow space through which fuel is transferred; and a swirler installed in the main body and configured to create a swirling flow of the fuel flowing through the main body.
The present disclosure provides a boiler facility that generates steam to be supplied to a steam turbine, the boiler facility including a silo; a pulverizer to produce fine particulate fuel by pulverizing fuel supplied from the silo; a combustor that burns the fine particulate fuel; an evaporator installed on one side of the combustor and configured to be heated in order to produce steam by vaporizing externally supplied water; and a fuel transfer apparatus installed between the pulverizer and the combustor and configured to transport the fine particulate fuel to the combustor, the fuel transfer apparatus including a main body having a flow space through which fuel is transferred; and a swirler installed in the main body and configured to generate a swirling flow of the fuel in the main body.
The swirler may include a swirling body that includes a hollow and is spaced apart from an inner wall of the main body; and a plurality of ridge-shaped supports installed on an outer circumferential surface of the swirling body so as to be in contact with an inner surface of the main body to support the swirling body.
The plurality of ridge-shaped supports may be spaced apart from each other in a circumferential direction of the main body and aligned with a central axis of the main body.
Alternatively, the plurality of ridge-shaped supports may be spaced apart from each other in a circumferential direction of the main body, and each of the plurality of ridge-shaped supports may be inclined relative to a central axis of the main body. Each of the plurality of ridge-shaped supports may include an upstream end and a downstream end, the upstream end meeting an imaginary plane that includes the central axis of the main body, the downstream end shifted from the imaginary plane in the circumferential direction.
The swirling body may have a diameter that increases in the flow direction of the fuel.
The present disclosure provides a fuel transfer apparatus for transporting fine particulate fuel to a combustor, the apparatus including a transfer pipe having a flow space through which fuel is transferred; a diffuser installed on an inner circumferential surface of the transfer pipe; and a guide disposed on the diffuser, the guide having an upper surface that extends from the diffuser obliquely downward toward a radial center of the transfer pipe.
The diffuser may have an annular shape and an outer circumferential surface, the diffuser installed such that the outer circumferential surface contacts an inner circumferential surface of the transfer pipe, and the guide may include a plurality of guides installed on an inner circumferential surface of the diffuser and arranged at intervals in a circumferential direction of the diffuser. The diffuser may include an upper surface that is perpendicular to the inner circumferential surface of the transfer pipe. Each of the plurality of guides may include an upper surface that is concavely curved. Each of the plurality of guides may have a plate shape and extend obliquely downward toward the radial center of the transfer pipe. The diffuser may include a lower surface that extends obliquely upward toward the radial the transfer pipe. Each of the plurality of guides may include a lower surface that is concavely curved. The diffuser may include a first portion disposed on a first side with respect to a central axis of the transfer pipe and a second portion disposed on a second side opposite to the first side, the first portion having a radial thickness that is smaller than a radial thickness of the second portion, and the plurality of guides may include a plurality of first guides arranged on the first side at a first interval in the circumferential direction of the diffuser and a plurality of second guides arranged on the second side at a second interval in the circumferential direction of the diffuser, the first interval being longer than the second interval. The diffuser may include a first portion disposed on a first side with respect to a central axis of the transfer pipe and a second portion disposed on a second side opposite to the first side, and the plurality of guides may include a first guide disposed on the first side and a second guide disposed on the second side, the first guide having a shape different from that of the second guide.
The diffuser may be composed of multiple diffusers that are arranged at intervals in the circumferential direction of the transfer pipe, and the guide may be composed of multiple guides each of which is installed next to an end of a corresponding one of the multiple diffusers in the circumferential direction of the transfer pipe. The upper surface of each guide may extend obliquely downward from the corresponding diffuser. Each guide may be planar in shape and may extend obliquely downward toward from the corresponding diffuser. The multiple guides may be provided in multiple pairs, and the guide in each pair may be disposed on left and right sides of the corresponding diffuser, respectively.
The present disclosure provides A boiler facility for generating steam to be supplied to a steam turbine, the boiler facility including a silo; a pulverizer to produce fine particulate fuel by pulverizing fuel supplied from the silo; a combustor to burn the fine particulate fuel; an evaporator installed on one side of the combustor and configured to be heated in order to produce steam by vaporizing externally supplied water; and a fuel transfer unit installed between the pulverizer and the combustor and configured to transport the fine particulate fuel to the combustor, the fuel transfer unit including a first fuel transfer apparatus disposed perpendicular to a direction of gravity, and a second fuel transfer apparatus disposed parallel to the direction of gravity. The first fuel transfer apparatus may include a main body having a flow space through which fuel is transferred and an inner surface that defines the flow space of the main body, the inner surface of the main body including a lower inner surface that extends obliquely downward in a flow direction of the fuel; and a first diffuser installed at a downstream end of the main body, the first diffuser having a flow space through which fuel is transferred and an inner surface that defines the flow space of the diffuser, the inner surface of the diffuser including a lower inner surface that extends obliquely upward in the flow direction of the fuel. The second fuel transfer apparatus may include a transfer pipe having a flow space through which fuel is transferred; a second diffuser installed on an inner circumferential surface of the transfer pipe; and a guide installed in the second diffuser, the guide having an upper surface that extends from the second diffuser obliquely downward toward a radial center of the transfer pipe.
According to the present disclosure, the fuel transfer apparatus and the boiler facility including the same may have a diffuser having a diameter that gradually decreases in a direction in which fuel flows. Therefore, when fuel flows through a pipe, the fuel flows along the inner surface of the diffuser, so that the fuel can be easily dispersed in the pipe. According to the present disclosure, the fuel transfer apparatus and the boiler facility including the same can prevent fuel from settling and stagnating on the inner surface of a pipe and can evenly distribute fuel in the pipe, thereby ensuring the optimum fuel combustion efficiency of the combustor.
On the other hand, the fuel transfer apparatus according to the present disclosure and the boiler facility including the same may have a diffuser and a guide disposed inside a transfer pipe through which fuel is transferred, thereby ensuring that fuel flowing along the inner surface of the transfer pipe is evenly distributed in the entire region of the transfer pipe, and providing a uniformly mixed fuel to the combustor so that the combustion efficiency of the combustor can be improved.
In addition, in the fuel transfer apparatus and the boiler facility including the same apparatus, a plurality of guides may be installed on the inner circumferential surface of a diffuser, an upper surface of each guide extending obliquely downward. This reduces an impact angle of the fuel with respect to the guides, thereby preventing the guides from being worn due to a collision with fuel. In addition, according to the present disclosure, the upper surface of each guides may extend obliquely downward and a lower surface of each guide may extend obliquely upward. This reduces the size of a vortex formed in the fuel passing through the guides.
On the other hand, in the fuel transfer apparatus according to the present disclosure and the boiler facility including the same, the guide may be installed at an end of the diffuser in the circumferential direction of the transfer pipe, thereby forming a circumferentially swirling flow in the transfer pipe and thus uniformly mixing the fuel over the entire region of the transfer pipe.
Referring to
The fuel transfer unit 100, 500, 800 is installed between the pulverizer 12 and the combustor 13 and functions to transfer fine particulate fuel from the pulverizer 12 to the combustor 13. The fuel transfer unit 100, 500, 800 includes a first fuel transfer apparatus 100 disposed perpendicular to the direction of gravity G, i.e., horizontally, and a second fuel transfer apparatus 500, 800 disposed parallel to the direction of gravity G, i.e., vertically.
Referring to
The main body 110 has an inner surface that defines its flow space, and the inner surface includes a lower inner surface which extends obliquely downward from the inlet. The ejection portion 120 has an inner surface that defines its flow space, and the inner surface includes a lower inner surface which extends obliquely upward toward the outlet. In the first embodiment of the present disclosure, the first fuel transfer apparatus 100 is arranged horizontally. That is, referring to
Due to factors of the velocity of a fluid that carries the fuel being low or gravity being exerted on the first fuel transfer apparatus 100, it is possible that the fuel becomes settled on the inner surface of the pipe. In this case, since the fuel is distributed unevenly in the first fuel transfer apparatus 100, the fuel combustion efficiency of the combustor 13 that receives the fuel through the first fuel transfer apparatus 100 is reduced.
However, when the ejection portion 120 is formed in the shape illustrated in
Referring to
Hereinafter, a second embodiment of the present disclosure will be described with reference to
A first fuel transfer apparatus 200 in the second embodiment of the present disclosure further includes a connection portion 130. The connection portion 130 is provided between a main body 110 and an ejection portion 120. The connection portion 130 is shaped such that its diameter is constant along the flow direction D of the fuel. The ejection portion 120 is configured such that its diameter decreases along the flow direction D of the fuel. Unlike the first embodiment, in the ejection portion 120 in the second embodiment, the diameter decreases toward the outlet of the ejection portion 120 in a manner that the inner surface of the ejection portion 120 is linearly inclined in the flow direction D.
The first fuel transfer apparatus 200 according to the second embodiment of the present disclosure causes the fuel that flows, or floats, while in contact with the inner wall surface of the pipe in the direction of gravity G, thereby improving the fuel transfer efficiency.
Hereinafter, a third embodiment of the present disclosure will be described with reference to
According to the third embodiment of the present disclosure, a first fuel transfer apparatus 300 further includes a swirler 140. The swirler 140 is installed in the main body 110 and creates a swirling flow of the fuel in the main body 110. In
The swirler 140 includes a swirling body 141 and a plurality of supports 142 each having a ridge shape. The swirling body 141 is formed in a hollow cylinder shape and is spaced from the inner wall surface of the main body 110. The swirling body 141 has a shape corresponding to the shape of the main body 110. That is, the swirling body 141 is configured such that its diameter also increases in the flow direction D of the fuel. The multiple supports 142 are provided on the outer circumferential surface of the swirling body 141 and arranged to be spaced from each other in a circumferential direction of the swirling body 141. The multiple supports 142 are arranged to abut the inner wall surface of the main body 110, thereby supporting the swirling body 141.
Each of the multiple supports 142 is aligned with the central axis 111 of the main body 110. The supports 142 are arranged along a portion where an imaginary plane (not illustrated) that includes the central axis 111 of the main body 110 intersects the swirling body 141. Since the swirling body 141 is positioned to be concentric with the main body 110, the central axis 111 of the main body 110 is also the central axis of the swirling body 141. In the first fuel transfer apparatus 300 according to the third embodiment of the present disclosure, the swirling body 141 is fixedly disposed in the main body 110 by the supports 142 so that the fine particulate fuel introduced into the main body 110 is uniformly dispersed in the main body 110 by the swirling body 141 and the supports 142.
Next, a fourth embodiment of the present disclosure will be described with reference to
According to the fourth embodiment of the present disclosure, a first fuel transfer apparatus 400 is configured such that each of the multiple supports 142 is misaligned (i.e., inclined) with the central axis 111 of the main body 110. More particularly, assuming an imaginary plane (not illustrated) that includes the central axis of the main body 10 and an upstream end of one of the supports 142, a downstream end of the support is shifted from the imaginary plane in a circumferential direction of the swirling body 141.
In this case, the fuel introduced into the main body 110 to pass through the swirler 140 swirls along the circumferential direction of the swirling body 141 due to the supports 142 being inclined with respect to the central axis of the main body. Accordingly, the first fuel transfer apparatus 400 according to the fourth embodiment of the present disclosure causes a swirling flow of the fuel introduced into the ejection portion 12 via the main body 110, thereby uniformly dispersing the fuel in the pipe and maintaining the optimum combustion efficiency of the combustor 13.
In
Hereinafter, a second fuel transfer apparatus according to the present disclosure will be described with reference to
Referring to
Each guide 530 has an upper surface that obliquely extends downward in the flow direction D of the fuel. In the view of
Each guide 530 includes an upper surface (i.e., the upstream-side surface in the flow direction D of the fuel) that is inclined downward, toward the downstream side in the flow direction D of the fuel and toward the radial center of the transfer pipe 510. Therefore, when the fuel flows in a state of being locally concentrated at a portion of the inner surface of the transfer pipe 510, the fuel is guided along the inclined upper surfaces of the guides 530 so that the fuel moves toward the center of the transfer pipe 510. Accordingly, the second fuel transfer apparatus 500 according to the present disclosure and the boiler facility 10 including the same enables the fuel to flow through the transfer pipe 510 in a state of being uniformly distributed over the entire cross sectional area of the transfer pipe, thereby improving the combustion efficiency of the combustor 13. In addition, the fuel transfer apparatus 500 according to the present disclosure and the boiler facility 10 including the same invention has an advantage of reducing the wear of the guides 530 because their inclined upper surfaces reduce an impact angle of the fuel with respect to the guides 530.
The diffuser 520 includes an upper surface that is perpendicular to the inner surface of the transfer pipe 510. In this case, the fuel flowing through the transfer pipe 510 perpendicularly collides with the upper surface of the diffuser 520. The second fuel transfer apparatus 500 and the boiler facility 10 including the same may be configured such that the fuel flowing along the inner surface of the transfer pipe 510 first collides with the diffuser 520 and then flows along the guides 530. Therefore, the fuel is uniformly distributed over the entire cross sectional area of the transfer pipe 510 when the fuel flows through the transfer pipe 510.
Hereinafter, sixth to ninth embodiments of the present disclosure will be described with reference to
Referring to
Referring to
In
Referring to
Referring to
When the flow direction D of the fuel is opposite to the direction of gravity G, the fuel passing through the guide 830 or 930 resides on the upper surface (downstream side surface) of the diffuser 820 or 920, or forms a vortex on the upper surface of the diffuser 820 or 920. According to the eighth and ninth embodiments of the present disclosure, when the upper surface (downstream side surface) of the guide 830 is inclined downward (toward the upstream side), from the outer end to the inner end, in the radial direction of the transfer pipe 810 or 910, the inclined upper surface of the guide 830 or 930 can guide the fuel on the upper surface of the diffuser 820 or 920 toward the radial center of the transfer pipe 810 or 910. Accordingly, the second fuel transfer apparatus 800 or 900 according to the eighth or ninth embodiment of the present disclosure can prevent the fuel from residing on the upper portion (downstream portion) of the diffuser 820 or 920 and can reduce the size of the vortex formed on the upper portion (downstream portion) of the diffuser 820 or 920.
In
Referring to
According to the tenth embodiment of the present disclosure, since the number of the guides 1030 per unit area on the second side of the transfer pipe 1010 is larger than the number of the guides per unit area on the first side of the transfer pipe 1010, the fuel that flows along the inner surface of the second side of the transfer pipe 1010 is effectively guided toward the first side by the guides 1030. Accordingly, according to the tenth embodiment of the present invention, it is possible to prevent the fuel flowing through the transfer pipe 1010 from being concentrated in a lower portion of the pipe (in the direction of gravity G), thereby evenly distributing the fuel in the entire region of the pipe.
Although not illustrated in
Hereinafter, eleventh to fourteenth embodiments of the present disclosure will be described with reference to
Referring to
The upper surface of the guide 1130 obliquely extends downward from the diffuser 1120 in the circumferential direction C of the transfer pipe 1110. According to the eleventh embodiment of the present disclosure, since the fuel that flows through the transfer pipe 1110 is guided by the guides 1130, the fuel flows along the circumferential direction C of the transfer pipe 1110. According to the eleventh embodiment of the present disclosure, the fuel is swirled in the circumferential direction C of the transfer pipe 1110, so that the fuel can be evenly mixed in the entire region of the transfer pipe 1110.
Referring to
Referring to
Number | Date | Country | Kind |
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10-2019-0127691 | Oct 2019 | KR | national |
10-2019-0133060 | Oct 2019 | KR | national |
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Number | Date | Country | |
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20210108794 A1 | Apr 2021 | US |