Full flow tubing stationary valve pump apparatus

Information

  • Patent Grant
  • 6193483
  • Patent Number
    6,193,483
  • Date Filed
    Friday, February 19, 1999
    25 years ago
  • Date Issued
    Tuesday, February 27, 2001
    23 years ago
  • Inventors
  • Examiners
    • Thorpe; Timothy S.
    • Perry; Trelita
    Agents
    • Flanagan & Flanagan
    • Flanagan; John R.
    • Flanagan; John K.
Abstract
A full flow tubing stationary valve pump apparatus includes an cuter annulus barrel, an inner working barrel positioned in radially inwardly spaced relation from the outer annular barrel to define a vertical flow annulus therebetween, an elongated inner plunger disposed within and vertically movable by upstrokes and downstrokes relative to the inner working barrel, a lower intake valve assembly disposed within and supported by the outer annulus barrel below the inner plunger, and an upper discharge valve assembly disposed within and supported by the outer annular barrel below the inner plunger and above the lower intake valve assembly. The outer annular barrel defines a working chamber between the lower intake valve assembly and upper discharge valve assembly into which crude oil can be drawn through the lower intake valve assembly from a production formation therebelow upon the upstroke of the inner plunger which causes the lower intake valve assembly to open and the upper discharge valve assembly to close and from which crude oil can be forced through the upper discharge valve assembly into the vertical flow annulus thereabove upon the downstroke of the inner plunger which causes the upper discharge valve assembly to open and the lower intake valve assembly to close.
Description




BACKGROUND OF THE INVENTION




1. Field of the Invention




The present invention generally relates to pumps for oil wells and, more particularly, is concerned with a full flow tubing stationary valve pump apparatus.




2. Description of the Prior Art




Low gravity crude oil deposits are scattered throughout North America and other parts of the world. Large deposits can be found particularly in western portions of the United States and Canada. Deposits may be at depths ranging from the ground surface to 2,000 feet therebelow. Most of the deposits are high water drive. Commercial removal of heavy crude oil with very little gas and high water drive from shallow depths can be very expensive and difficult. Recovery of viscous low gravity oil, however, may well represent a large portion of the future energy needs of North America from fossil fuels.




The commercial recovery of viscous low gravity deposits with conventional API pumps in most cases are marginal at best. Many adverse economic, hydraulic and mechanical changes are involved when attempting to pump this type of fluid, such as (1) reduced price per barrel with increased lifting cost; (2) costly water separating at the surface; (3) poor pumping efficiency (less BPD); and (4) severe emulsion created by excessive turbulence and restricted flow through conventional API ball and seat type valving with high emulsion creation equating to high oil/water separation cost at the surface.




A technique to increase pump efficiency and to lower emulsion creation could make the production of low gravity crude commercially attractive. Consequently, a need remains for some means to recover viscous low gravity oil which is cost efficient and easier to accomplish than by current methods of crude oil extraction.




SUMMARY OF THE INVENTION




The present invention provides a full flow tubing stationary valve pump apparatus designed to satisfy the aforementioned need. The full flow tubing stationary valve pump apparatus of the present invention provides increased pump efficiency with less emulsion creation compared to current methods of extraction which allows economical production from low gravity crude oil reserves not possible with current methods of extraction.




Accordingly, the present invention is directed to a full flow tubing stationary valve pump apparatus which comprises: (a) an outer annulus barrel; (b) an inner working barrel; (c) means for supporting the inner working barrel within the outer annulus barrel in radially inwardly spaced relation therefrom so as to define a vertical flow annulus therebetween; (d) an elongated inner plunger disposed within and vertically movable by upstrokes and downstrokes relative to the inner working barrel; (e) a lower intake valve assembly spaced below the inner plunger and disposed within and supported by the outer annulus barrel; and (f) an upper discharge valve assembly disposed below the inner plunger and inner working barrel and within and supported by the outer annulus barrel above the lower intake valve assembly; (g) the outer annular barrel defining a working chamber between the lower intake valve assembly and upper discharge valve assembly into which crude oil can be drawn through the lower intake valve assembly from a production formation therebelow and from which crude oil can be forced through the upper discharge valve assembly into the vertical flow annulus thereabove. The upstroke of the inner plunger causes the lower intake valve assembly to open and draw crude oil upwardly into the working chamber of the outer annular barrel. The downstroke of the inner plunger causes the upper discharge valve assembly to open and force flow of crude oil upwardly from the working chamber of the outer annular barrel.




More particularly, the lower intake valve assembly of the pump apparatus has a stationary seat defining an annular intake passageway, a cover valve movable between a closed position and an opened position relative to the seat, and first biasing means on the cover valve for biasing the cover valve to the closed position. The upper discharge valve assembly of the pump apparatus has a stationary seat defining an annular discharge passageway, a cover valve disposed in flow communication with the vertical flow annulus thereabove and movable between a closed position and an opened position relative to the seat, and second biasing means on the cover valve for biasing the cover valve to the closed position. The working chamber is disposed in communication with a plugged lower end of the inner plunger, the annular discharge passageway of the stationary seat of the upper discharge valve assembly, and the cover valve of the lower intake valve assembly. The upstroke of the inner plunger pulls a vacuum in the working chamber that overcomes the downward biasing force of the first biasing means on the cover valve of the lower intake valve assembly to cause the cover valve of the lower intake valve assembly to be lifted from the closed position to the opened position off the seat of the lower intake valve assembly and draw crude oil upwardly through the annular intake passageway of the seat of the lower intake valve assembly into the working chamber of the outer annular barrel. The ceasing of the upstroke of the inner plunger and filling of the working chamber of the outer annular barrel with crude oil results in the downward biasing force of the first biasing means of the lower intake valve assembly forcing the return of the cover of the lower intake valve assembly to the closed position on the base of the lower intake valve assembly. The downstroke of the inner plunger causes an increase in pressure or compression of oil in the working chamber that overcomes the hydrostatic pressure of a column of oil in the vertical flow annulus above the upper discharge valve assembly and the downward biasing force of the second biasing means on the cover valve of the upper discharge valve assembly to cause the cover valve of the upper intake valve assembly to be lifted from the closed position to the opened position off the seat of the upper intake valve assembly and force flow of crude oil upwardly through the annular discharge passageway of the seat of the upper discharge valve assembly to the vertical flow annulus.




These and other features and advantages of the present invention will become apparent to those skilled in the art upon a reading of the following detailed description when taken in conjunction with the drawings wherein there is shown and described an illustrative embodiment of the invention.











BRIEF DESCRIPTION OF THE DRAWINGS




In the following detailed description, reference will be made to the attached drawings in which:





FIG. 1

is a side elevational view of a full flow tubing stationary valve pump apparatus of the present invention disposed within a well.





FIG. 2

is an enlarged foreshortened side elevational view of the pump apparatus of FIG.


1


.





FIG. 3

is an enlarged fragmentary side elevational view of the pump apparatus of

FIG. 2

, showing a lower intake valve assembly of the pump apparatus having a cover valve in an open position and an upper discharge valve assembly of the pump apparatus having a cover valve in a closed position.





FIG. 4

is an enlarged side elevational view of the pump apparatus similar to that of

FIG. 3

, but showing the cover valve of the lower intake valve assembly in a closed position and the cover valve of the upper discharge valve assembly of the pump apparatus in the open position.





FIG. 5

is an enlarged exploded view of the lower intake valve assembly of the pump apparatus of

FIGS. 3 and 4

.





FIG. 6

is an assembled side elevational view of the lower intake valve assembly of the pump apparatus of FIG.


5


.





FIG. 7

is a top plan view of a seat of the lower intake valve assembly of the pump apparatus as seen along line


7





7


of FIG.


5


.





FIG. 8

is an enlarged exploded view of the upper discharge valve assembly of the pump apparatus of

FIGS. 3 and 4

.





FIG. 9

is an assembled side elevational view of the upper discharge valve assembly of the pump apparatus of FIG.


8


.





FIG. 10

is a top plan view of a seat of the upper discharge valve assembly of the pump apparatus as seen along line


10





10


of FIG.


8


.





FIG. 11

is a transverse sectional view of the seat of the upper discharge valve assembly of the pump apparatus taken along line


11





11


of FIG.


10


.











DETAILED DESCRIPTION OF THE INVENTION




Referring to the drawings and particularly to

FIGS. 1

to


4


, there is illustrated a full flow tubing stationary valve pump apparatus, generally designated


10


, of the present invention. The full flow tubing stationary valve pump apparatus


1


C, for the sake of brevity, is hereafter referred to as the FFT pump apparatus


10


.




The FFT pump apparatus


10


basically includes an outer annulus barrel


12


, an inner working barrel


14


, means for supporting the inner working barrel


14


within the outer annular barrel


12


, such as by vertically spaced apart upper and lower centralizers


16


,


18


, being mounted between the outer annular barrel


12


and the inner working barrel


14


at opposite upper and lower end portions


14


A,


14


B thereof, so as to position the inner working barrel


14


in a radially inwardly spaced relation to the outer annulus barrel


12


and define a vertical flow annulus


20


therebetween, an elongated inner plunger


22


, a lower intake wafer valve assembly


24


and an upper discharge wafer valve assembly


26


.




The inner plunger


22


of the pump apparatus


10


is supported below a sinker bar


28


by a pull rod


30


extending between and connected to an upper end


22


A of the inner plunger


22


and to a lower end


32


of the sinker bar


28


. The sinker bar


28


, which extends downward in the well W, is vertically reciprocally driven from above in a manner well known to those of ordinary skill in the art so as to vertically reciprocally move the inner plunger


22


, via the pull rod


30


, through and along upstrokes and downstrokes relative to the inner working barrel


14


.




The lower intake valve assembly


24


is disposed at a lower base region of the FFT pump apparatus


10


within and supported by the outer annulus barrel


12


. The upper discharge valve assembly


26


is disposed within and supported by the outer annulus barrel


12


at a location spaced above the lower intake valve assembly


24


and directly below and adjacent to the lower end portion


14


B of the inner working barrel


14


such that a plugged lower end


22


B of the inner plunger


22


is positioned in pressure and flow communication via a central passageway


26


A through the upper discharge valve assembly


26


with the lower intake valve assembly


24


and the upper discharge valve assembly


26


during operation of the FFT pump apparatus


10


in pumping crude oil upward through the vertical flow annulus


20


and therefrom to the well surface. The plugged lower end


22


B of the plunger


22


prevents passage of crude oil via the central passageway


26


A of the upper discharge valve assembly


26


into the hollow interior of the inner plunger


22


. The inner plunger


22


may take the form of a conventional API plunger but without a traveling valve at the lower end


22


B.




The outer annulus barrel


12


has an elongated main cylindrical portion


34


and, at the lower base region of the FFT pump apparatus


10


, a lower annular intake housing portion


36


and an upper annular discharge housing portion


38


. The lower annular intake housing portion


36


surrounds and is radially spaced outwardly from the lower intake valve assembly


24


while the upper annular discharge housing portion


38


surrounds and is radially spaced outwardly from the upper discharge valve assembly


26


and is disposed in tandem relationship with and threadably secured to the lower annular intake housing portion


36


. The lower annular intake housing portion


36


is also threadably secured to a lower annular coupler


40


which, in turn, threadably connects with a perforated sub S which extends to a tubing anchor A both of which are disposed in the well W below the FFT pump apparatus


10


. The upper annular discharge housing portion


38


is also threadably secured to an upper annular coupler


42


which, in turn, threadably connects to the main cylindrical portion


34


of the outer annulus barrel


12


. The lower annular intake housing portion


36


of the outer annulus barrel


12


surrounds an outlet side of the lower intake valve assembly


24


and an inlet side of the upper discharge valve assembly


26


and therewith encloses a space or chamber


44


between the lower intake valve assembly


24


and the upper discharge valve assembly


26


into which crude oil can be drawn by the FFT pump apparatus


10


through the lower intake valve assembly


24


from a production formation via the lower perforated sub S. The upper annular discharge housing portion


38


of the outer annulus barrel


12


surrounds an outlet side of the upper discharge valve assembly


26


and therewith encloses an inlet region


20


A to the vertical flow annulus


20


defined between the inner working barrel


14


and the main cylindrical portion


34


of the outer annulus barrel


12


into which crude oil can be pumped from the chamber


44


through the upper discharge valve assembly


26


to the vertical flow annulus


20


.




The inner working barrel


14


has a diameter that is less than the diameter of the outer annulus barrel


12


and slightly greater than the diameter of the inner plunger


16


. The length of the inner working barrel


14


is less than the length of the inner plunger


16


. The upper and lower centralizers


16


,


18


support the inner working barrel


14


at the upper and lower end portions


14


A,


14


B. Each centralizer


16


,


18


includes a cylindrical main body


16


A,


18


A and a plurality of radial extensions


16


B,


18


B which are circumferentially spaced from one another and fixed to and extend radially outwardly from the main body


16


A,


18


A. The radial extensions


16


B of the upper centralizer


16


extend across the vertical flow annulus


20


into engagement with the main cylindrical portion


34


of the outer annulus barrel


12


while the radial extensions


18


B of the lower centralizer


18


extend across the vertical flow annulus


20


into engagement with the upper discharge housing portion


38


of the outer annulus barrel


12


. The radial extensions


16


B,


18


B provide open channels therebetween for the unimpeded passage of crude oil through the vertical flow annulus


20


. The main bodies


16


A,


18


A of the upper and lower centralizers


16


,


18


are hollow and threadably secured over the threaded upper and lower end portions


14


A,


14


B of the inner working barrel


14


. The main body


18


A of the lower centralizer


18


together with the upper discharge housing portion


38


of the outer barrel


12


supports the upper discharge valve assembly


26


. Outer ends of the radial extensions


18


B of the lower centralizer


18


are captured between a lower end of the upper annular coupler


42


and an internal shoulder


38


A on the upper discharge housing portion


38


of the outer annulus barrel


12


so as to retain and hold the lower end portion


14


B of the inner working barrel


14


at a desired position in the outer annulus barrel


12


.




Referring now to

FIGS. 1

to


7


, the lower intake valve assembly


24


includes a seat


46


, a valve guide or bushing


48


, a cover valve


50


, a fastener


52


and biasing means in the form of a compressible and extensible coil spring


54


. The seat


46


has a central internally threaded portion


46


A. The bushing


48


has a lower end


48


A and an upper end


48


B. The cover valve


50


is slidably mounted over the lower end


48


A of the bushing


48


and is movable toward and away from the seat


46


between a closed position and an opened position relative thereto, as shown respectively in

FIGS. 4 and 3

. The fastener


52


is inserted through the bushing


48


and has a lower externally threaded end


52


A threaded into the central internally threaded portion


46


A of the seat


46


and an upper head


52


B which constitutes a stop that abuts against the upper end


48


B of the bushing


48


. The coil spring


54


is mounted over the outside of the bushing


48


and is captured between the cover valve


50


and the upper head


52


B of the fastener


52


. The seat


46


also has a continuous outer side wall


56


and a continuous inner wall


58


defining the central internally threaded portion


46


A of the seat


46


being spaced inwardly from the outer side wall


56


. The outer side wall


56


and inner wall


58


together define an annular intake passageway


60


therebetween for the passage of crude oil from the perforated sub S at the inlet side of the lower intake valve assembly


24


upwardly to the chamber


44


between the valve assemblies


24


,


26


. The seat


46


further has a plurality of interior spaced apart radial legs


62


fixedly connecting the outer side wall


56


and the inner wall


58


. The radial legs


62


cross the annular intake passageway


60


of the seat


46


and provide channels


64


therebetween which permit unimpeded flow of the crude oil through the annular intake passageway


60


of the lower intake valve assembly


30


. The seat


46


is stationarily supported at an upper end of the lower annular coupler


40


and at a lower end of the lower intake housing portion


36


of the outer annulus barrel


12


. The seat


46


and cover valve


50


provide a metal-to-metal seal when the lower intake valve assembly


30


is in the closed condition, with a pair of outer and inner O-rings


47


,


49


secured in dovetail grooves defined in top surfaces of the outer side wall


56


and inner wall


58


providing backup seals outside and inside of the upper end of the annular intake passageway


60


. The coil spring


54


provides for rapid closing action of the cover valve


50


.




Referring now to

FIGS. 1

to


4


and


8


to


11


, the upper discharge valve assembly


26


includes a seat


66


, a tubular valve guide or sleeve


68


, a cover valve


70


, a stop ring


72


and biasing means in the form of a compressible and extensible coil spring


74


. The tubular sleeve


68


has a lower end


68


A and an upper end


68


B. The cover valve


70


is slidably mounted over the lower end


68


A of the sleeve


68


and is movable toward and away from the seat


66


between a closed position and an opened position relative thereto, as shown respectively in

FIGS. 3 and 4

. The stop ring


72


is mounted to and about the outside of the sleeve


68


adjacent to the upper end


68


B. The coil spring


74


is mounted over the outside of the sleeve


68


and is captured between the cover valve


70


and the stop ring


72


. The seat


66


has a continuous outer side wall


76


, a continuous annular inner wall


78


spaced inwardly from the outer side wall


76


and a plurality of spaced apart radial legs


80


extending between and fixedly interconnecting the outer side wall


76


and the inner wall


78


. The seat


66


defines an annular discharge passageway


82


between the outer side wall


76


and the inner wall


78


. The radial legs


80


cross the annular discharge passageway


82


and provide channels


84


therebetween which permit unimpeded flow of the crude oil through the annular discharge passageway


82


of the upper discharge valve assembly


32


. The seat


66


is stationarily supported at an upper end of the lower intake housing portion


36


and at a lower end of the upper discharge housing portion


38


of the outer annulus barrel


12


. The seat


66


and cover valve


70


provide a metal-to-metal seal when the upper discharge valve assembly


32


is in the closed condition, with a pair of outer and inner O-rings


67


,


69


secured in dovetail grooves defined in top surfaces of the outer side wall


76


and inner wall


78


providing backup seals outside and inside of the upper end of the annular discharge passageway


82


. The coil spring


74


provides for rapid closing action of the cover valve


70


.




The upper end


68


B of the sleeve


68


is inserted into the inside of the main body


18


A of the lower centralizer


18


from a lower end of the main body


18


A. The upper end


68


B of the sleeve


68


has an annular or O-ring sealing member


86


about the sleeve


68


which engages the inside of the main body


18


A of the lower centralizer


18


so as to provide a seal such that crude oil cannot flow upwardly between the sleeve


68


and the inside of the main body


18


A of the lower centralizer


18


. The sleeve


68


is hollow so as to define the central passageway


26


A of the upper discharge valve assembly


26


and thereby provide pressure and flow communication through the upper discharge valve assembly


26


between the plugged lower end


22


B of the inner plunger


22


and the chamber


44


between the valve assemblies


24


,


26


. The lower end


68


A of the sleeve


68


is externally threaded so as to threadably fit into an internally threaded central bore


66


A through the seat


66


defined by the annular inner wall


78


. The inner plunger


22


also has an annular seal


88


provided about the lower end


22


B of the plunger


22


which prevents passage of crude oil upwardly between the inner plunger


22


and the inner working barrel


14


.




In operation of the FFT pump assembly


10


, the drive means reciprocally moves the inner plunger


22


in repetitive cycles each involving an upstroke and a downstroke. The chamber


44


plus the volume of the central passageway


26


A through the upper discharge valve assembly


26


and the volume of the inner working barrel


14


below the plugged end


22


B of the inner plunger


22


form a working chamber which has a variable volume. The upstroke of the inner plunger


22


increases the volume of such working chamber and thereby creates a vacuum condition therein which overcomes the downward biasing force of the coil spring


54


on the cover valve


50


of the lower intake valve assembly


24


and causes the cover valve


50


to be lifted off the seat


46


, as shown in

FIG. 3

, and sucks or draws crude oil upwardly through the annular intake passageway


60


of the seat


46


into the working chamber. The hydrostatic pressure of the column of oil in the vertical flow annulus


20


above the upper discharge valve assembly


26


and the biasing force of the coil spring


74


on the cover valve


70


of the upper discharge valve assembly


26


maintain the cover valve


70


in the closed position on the seat


66


of the upper discharge valve


26


, as also shown in FIG.


3


. During the upstroke of the inner plunger


22


no crude oil is allowed to pass through the annular discharge passageway


82


of the seat


66


of the upper discharge valve assembly


26


into the vertical flow annulus


20


between the barrels


12


,


14


. When the upstroke of the inner plunger


22


ceases and the working chamber is filled with crude oil, the vacuum condition is no longer being created therein so that the downward biasing force of the coil spring


54


now forces the return of the cover valve


50


to the closed position on the seat


46


of the lower intake valve assembly


24


, as shown in FIG.


4


. The downstroke of the inner plunger


22


decreases the volume of the working chamber between the valve assemblies


24


,


26


and below the plunger end


22


B and compresses the crude oil therein producing a force which overcomes the hydrostatic pressure of the column of oil in the vertical flow annulus


20


above the upper discharge valve assembly


26


and the downward biasing force of the coil spring


74


of the upper discharge valve assembly


26


and causes the lifting of the cover valve


70


from the seat


66


from the closed position of

FIG. 3

to the opened position of

FIG. 4

which forces flow of crude oil upwardly through the annular discharge passageway


82


of the seat


66


into the vertical flow annulus


20


between the barrels


12


,


14


. The compression of the crude oil caused by the downstroke of the inner plunger


22


maintains the cover valve


50


of the lower intake valve assembly


24


in the closed position on the seat


46


, as shown in

FIG. 4

, preventing any reverse passage of crude oil from the working chamber through the annular intake passageway


60


of the seat


46


of the lower intake valve assembly


24


.




Large bore plungers with a short stroke may be used. This would require less upstroke torque and increase “bottom up” time. The cooling effect of the viscous low gravity crude oil would be minimized. By reducing flow restrictions, emulsion would be less. This will reduce the requirement for an oil/water separation process at the surface. Gas lock and liquid pound will virtually be eliminated as there is no traveling valve in the inner plunger


22


and intake and discharge valve assemblies


24


,


26


are spaced only about 2½ inches apart at the base region of the FFT pump apparatus


10


. The “stroke out” feature will greatly decrease the changes of “plunger sticking” and sanding up.




The percentage of flow area (in inches squared) through the intake and discharge valve assemblies


24


,


26


over a 1¼ inch API insert valve ranges from two thousand two hundred eighty percent (2280%) for the FFT pump intake valve assembly


24


to three hundred twenty one percent (321%) over a 2¾ inch API insert valve. The flow area (in inches squared) of discharge increases through API plunger ranges from one thousand eight hundred twenty percent (1820%) over a 1¼ inch plunger to one hundred forty-three percent (143%) over the API 2¾ inch plunger.




The goal of the design of the FFT pump apparatus


10


is to allow a means to commercially produce and deplete low gravity crude oil reserves. A strong possibility exists that conventional API artificial lift pumps can be modified to adopt this new design. Many advantages are accomplished if one can simply modify existing API style pumps and use existing tubular and lifting equipment. Better pump efficiency, less emulsion (from reduced turbulent flows) along with reducing maximum and minimum peak torque requirements could result in a substantial increase in produced barrels of oil per day. The advantage would be two fold, more daily production with less lifting cost.




To summarize, the advantages of the FFT pump apparatus


10


are as follows: (1) a dramatic increase in pump efficiency; (2) higher production rates; (3) lower peak torque requirements; (4) minimum downstroke rod compression; (5) the plunger being longer than the inner barrel reduces plunger “sticking”; (6) elimination of gas lock, closer valve spacing and elimination of a traveling valve; (7) fast valve closure from spring-loaded valves; (8) minimum emulsion; (9) minimum pressure drop through valves; (10) minimum pressure drop on stroke discharge; (11) rugged valve design with a wide range of material (abrasive/corrosion); (12) much longer pump life; (13) same valves for all pump sizes (a wide range of volume requirements); (14) allows for shorter pump strokes and reduces torque; (15) pump assembly simplicity; and (16) can be used on deviated or horizontal wells.




It is thought that the present invention and its advantages will be understood from the foregoing description and it will be apparent that various changes may be made thereto without departing from the spirit and scope of the invention or sacrificing all of its material advantages, the form hereinbefore described being merely preferred or exemplary embodiment thereof.



Claims
  • 1. A full flow tubing stationary valve pump apparatus, comprising:(a) an outer annulus barrel; (b) an inner working barrel; (c) means for supporting said inner working barrel within said outer annulus barrel in radially inwardly spaced relation from said outer annular barrel so as to define a vertical flow annulus therebetween; (d) an elongated inner plunger disposed within and vertically movable by upstrokes and downstrokes relative to said inner working barrel; (e) a lower intake valve assembly spaced below said inner plunger and disposed within and supported by said outer annulus barrel; and (f) an upper discharge valve assembly disposed below said inner plunger and said inner working barrel and disposed within and supported by said outer annulus barrel above said lower intake valve assembly; (g) said outer annular barrel defining a working chamber between said lower intake valve assembly and said upper discharge valve assembly into which crude oil can be drawn through said lower intake valve assembly from a production formation therebelow and from which crude oil can be forced through said upper discharge valve assembly into said vertical flow annulus; thereabove; (h) said upstroke of said inner plunger causing said lower intake valve assembly to open and draw crude oil upwardly into said working chamber of said outer annular barrel; and (i) said downstroke of said inner plunger causing said upper discharge valve assembly to open and force flow of crude oil upwardly from said working chamber of said outer annular barrel.
  • 2. The apparatus of claim 1 wherein said supporting means includes vertically spaced apart upper and lower centralizers mounted about said inner working barrel at upper and lower end portions of said inner working barrel so as to position said inner working barrel in said radially inwardly spaced relation from said outer annulus barrel and define said vertical flow annulus therebetween.
  • 3. The apparatus of claim 1 wherein said inner plunger has a lower end, said lower end of said inner plunger being plugged.
  • 4. The apparatus of claim 1 wherein said inner plunger has a lower end, said lower end of said inner plunger being positioned in pressure and flow communication with said upper discharge valve assembly and said lower intake valve assembly during operation of said inner plunger in pumping crude oil upward.
  • 5. The apparatus of claim 1 wherein:said working chamber of said outer annular barrel has a variable volume; said upstroke of said inner plunger increases said volume of said working chamber of said outer annular barrel and thereby creates a vacuum condition therein, ceasing of said upstroke of said inner plunger and filling of said working chamber of said outer annular barrel with crude oil causes the vacuum condition to cease; and said downstroke of said inner plunger decreases said volume of said working chamber of said outer annular barrel and thereby compresses the crude oil therein.
  • 6. The apparatus of claim 1 wherein said lower intake valve has a stationary seat defining an annular intake passageway, a cover valve movable between a closed position and an open position relative to said annular intake passageway of said seat, and spring means on said cover valve exerting a downward biasing force on said cover valve to move said cover valve to said closed position.
  • 7. The apparatus of claim 6 wherein said upstroke of said inner plunger overcomes said downward biasing force of said spring means on said cover valve of said lower intake valve assembly and causes said cover valve of said lower intake valve assembly to be lifted from said closed position to said open position off said seat of said lower intake valve assembly and draws crude oil upwardly through said annular intake passageway of said seat of said lower intake valve assembly.
  • 8. The apparatus of claim 7 wherein ceasing of said upstroke of said inner plunger and filling of said working chamber of said outer annular barrel with crude oil results in said downward biasing force of said spring means of said lower intake valve assembly forcing the return of said cover valve of said lower intake valve assembly to said closed position on said seat of said lower intake valve assembly.
  • 9. The apparatus of claim 1 wherein said upper discharge valve assembly has a stationary seat defining an annular discharge passageway, a cover valve movable between a closed position and an open position relative to said annular discharge passageway of said seat, and spring means on said cover valve exerting a downward biasing force on said cover valve to move said cover valve to said closed position.
  • 10. The assembly of claim 9 wherein said downstroke of said inner plunger overcomes hydrostatic pressure of a column of oil in said vertical flow annulus above said upper discharge valve assembly and said downward biasing force of said spring means on said cover valve of said upper discharge valve assembly and causes said cover valve of said upper discharge valve assembly to be lifted from said closed position to said open position off said seat of said upper discharge valve assembly and forces flow of crude oil upwardly through said annular discharge passageway of said seat of said upper discharge valve assembly.
  • 11. A full flow tubing stationary valve pump apparatus, comprising:(a) an outer annulus barrel; (b) an inner working barrel having upper and lower end portions; (c) means for supporting said inner working barrel within said outer annulus barrel in radially inwardly spaced relation from said outer annular barrel so as to define a vertical flow annulus therebetween; (d) an elongated inner plunger disposed within and vertically movable by upstrokes and downstrokes relative to said inner working barrel; (e) a lower intake valve assembly disposed within and supported by said outer annulus barrel; and (f) an upper discharge valve assembly disposed within and supported by said outer annulus barrel at a location spaced above said lower intake valve assembly; (g) said outer annular barrel defining a working chamber having a variable volume and disposed between said lower intake valve assembly and said upper discharge valve assembly into which crude oil can be drawn through said lower intake valve assembly from a production formation therebelow and from which crude oil can be forced through said upper discharge valve assembly into said vertical flow annulus thereabove; (h) said upstroke of said inner plunger increasing said volume of said working chamber of said outer annular barrel and thereby creating a vacuum condition therein and causing said lower intake valve assembly to open and draw crude oil upwardly into said working chamber of said outer annular barrel, ceasing of said upstroke of said inner plunger and filling of said working chamber of said outer annular barrel with crude oil causing the vacuum condition to cease; (i) said downstroke of said inner plunger decreasing said volume of said working chamber of said outer annular barrel and thereby compressing the crude oil therein and causing said upper discharge valve assembly to open and forcing flow of crude oil upwardly from said working chamber of said outer annular barrel into said vertical flow annulus.
  • 12. The apparatus of claim 11 wherein said supporting means includes vertically spaced apart upper and lower centralizers mounted about said inner working barrel at said upper and lower end portions of said inner working barrel so as to position said inner working barrel in said radially inwardly spaced relation from said outer annulus barrel and define said vertical flow annulus therebetween.
  • 13. The apparatus of claim 11 wherein said lower intake valve assembly is spaced below said inner plunger.
  • 14. The apparatus of claim 11 wherein said upper intake valve assembly is disposed below said inner plunger and said lower end portion of said inner working barrel.
  • 15. The apparatus of claim 11 wherein said inner plunger has a lower end, said lower end of said inner plunger being plugged.
  • 16. The apparatus of claim 11 wherein said inner plunger has a lower end, said lower end of said inner plunger being positioned in pressure and flow communication with said upper discharge valve assembly and lower intake valve assembly.
  • 17. The apparatus of claim 11 wherein said lower intake valve assembly has a stationary seat defining an annular intake passageway, a cover valve movable between a closed position and an open position relative to said annular intake passageway of said seat, and spring means on said cover valve exerting a downward biasing force on said cover valve to move said cover valve to said closed position.
  • 18. The apparatus of claim 17 wherein said upstroke of said inner plunger overcomes said downward biasing force of said spring means on said cover valve of said lower intake valve assembly and causes said cover valve of said lower intake valve assembly to be lifted from said closed position to said open position off said seat of said lower intake valve assembly and draws crude oil upwardly through said annular intake passageway of said seat of said lower intake valve assembly.
  • 19. The apparatus of claim 18 wherein said ceasing of said upstroke of said inner plunger and filling of said working chamber of said outer annular barrel with crude oil results in said downward biasing force of said spring means of said lower intake valve assembly forcing the return of said cover valve of said lower intake valve assembly to said closed position on said seat of said lower intake valve assembly.
  • 20. The apparatus of claim 11 wherein said upper discharge valve assembly has a stationary seat defining an annular discharge passageway, a cover valve movable between a closed position and an open position relative to said annular discharge passageway of said seat, and spring means on said cover valve exerting a downward biasing force on said cover valve to move said cover valve to said closed position.
  • 21. The apparatus of claim 20 wherein said downstroke of said inner plunger overcomes hydrostatic pressure of a column of oil in said vertical flow annulus above said upper discharge valve assembly and said downward biasing force of said spring means on said cover valve of said upper discharge valve assembly and causes said cover valve of said upper discharge valve assembly to be lifted from said closed position to said open position off said seat of said upper discharge valve assembly and forces flow of crude oil upwardly through said annular discharge passageway of said seat of said upper discharge valve assembly.
  • 22. A full flow tubing stationary valve pump apparatus, comprising:(a) an outer annulus barrel; (b) an inner working barrel having upper and lower end portions; (c) means for supporting said inner working barrel within said outer annulus barrel and radially inwardly spaced therefrom to define a vertical flow annulus therebetween; (d) an elongated inner plunger disposed within and vertically movable by upstrokes and downstrokes relative to said inner working barrel; (e) a lower intake valve assembly disposed within and supported by said outer annulus barrel, said lower intake valve assembly including (i) a stationary seat defining an annular intake passageway, (ii) a cover valve movable between a closed position and an opened position relative to said seat, and (iii) first biasing means on said cover valve for biasing said cover valve to said closed position; and (f) an upper discharge valve assembly disposed within and supported by said outer annulus barrel at a location spaced above said lower intake valve assembly, said upper discharge valve assembly including (i) a stationary seat defining an annular discharge passageway, (ii) a cover valve disposed in communication with said vertical flow annulus thereabove and movable between a closed position and an opened position relative to said seat, and (iii) second biasing means on said cover valve for biasing said cover valve to said closed position; (g) said outer annular barrel defining a working chamber between said lower intake valve assembly and said upper discharge valve assembly into which crude oil can be drawn through said annular intake passageway of said seat of said lower intake valve assembly from a production formation therebelow upon movement of said cover valve of said lower intake valve assembly to said opened position, said working chamber being in communication with a lower end of said inner plunger, said annular discharge passageway of said seat of said upper discharge valve assembly and said cover valve of said lower intake valve assembly; (h) said upstroke of said inner plunger pulling a vacuum in said working chamber that overcomes said downward biasing force of said first biasing means on said cover valve of said lower intake valve assembly to cause said cover valve of said lower intake valve assembly to be lifted from said closed position to said opened position off said seat of said lower intake valve assembly and draw crude oil upwardly through said annular intake passageway of said seat of said lower intake valve assembly and into said working chamber of said outer annular barrel; (i) ceasing of said upstroke of said inner plunger and filling of said working chamber of said outer annular barrel with crude oil resulting in said downward biasing force of said first biasing means of said lower intake valve assembly forcing the return of said cover valve of said lower intake valve assembly to said closed position on said seat of said lower intake valve assembly; (j) said downstroke of said inner plunger causing an increase in pressure in said working chamber that overcomes hydrostatic pressure of a column of oil in said vertical flow annulus above said upper discharge valve assembly and said downward biasing force of said second biasing means on said cover valve of said upper discharge valve assembly to cause said cover valve of said upper intake valve assembly to be lifted from said closed position to said open position off said seat of said upper intake valve assembly and force flow of crude oil upwardly through said annular discharge passageway of said seat of said upper discharge valve assembly to said vertical flow annulus.
  • 23. The apparatus of claim 22 wherein said supporting means includes vertically spaced apart upper and lower centralizers mounted about said inner working barrel at said upper and lower end portions of said inner working barrel so as to position said inner working barrel in said radially inwardly spaced relation from said outer annulus barrel and define said vertical flow annulus therebetween.
  • 24. The apparatus of claim 22 wherein said lower intake valve assembly is spaced below said inner plunger.
  • 25. The apparatus of claim 22 wherein said upper intake valve assembly is disposed below said inner plunger and said lower end portion of said inner working barrel.
  • 26. The apparatus of claim 22 wherein said lower end of said inner plunger is plugged.
  • 27. The apparatus of claim 22 wherein said lower end of said inner plunger is positioned in pressure and flow communication with said upper discharge valve assembly and said lower intake valve assembly.
  • 28. The apparatus of claim 22 wherein:said working chamber of said outer annular barrel has a variable volume; said upstroke of said inner plunger increases said volume of said working chamber of said outer annular barrel and thereby creates a vacuum condition therein; said ceasing of said upstroke of said inner plunger and filling of said working chamber of said outer annular barrel with crude oil causes the vacuum condition to cease; and said downstroke of said inner plunger decreases said volume of said working chamber of said outer annular barrel and thereby compresses the crude oil therein.
Parent Case Info

This application claims the benefit of U.S. provisional application No. 60/075,159, filed Feb. 19, 1998.

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Number Name Date Kind
663029 Horsley Dec 1900
1167886 Chapman Jan 1916
1513146 Wilson Oct 1924
1572618 Nolan Feb 1926
1676186 Hawkins Jul 1928
1730297 Ruthven Oct 1929
2131822 Schmidt Oct 1938
3941510 Morgan Mar 1976
4009756 Zehren Mar 1977
5062480 Chacin U. et al. Nov 1991
5127803 Walter Jul 1992
5131466 Chacin U. et al. Jul 1992
Provisional Applications (1)
Number Date Country
60/075159 Feb 1998 US