The present disclosure relates to a textile product and more particularly relates to a functional cashmere fiber and a fabrication method thereof.
Many textile products in the market adopt surface repellence methods, e.g., structural modifications (e.g., plasma treatment) or chemical modifications (e.g., surface fluorination), to stay stain-free. Nevertheless, these products do not possess self-cleaning function and their surface properties deteriorate over time. Thus, self-cleaning materials have received attention in the textile industry.
A self-cleaning textile product can be obtained by treating a textile product with a finishing agent having fluorine. However, it is well known that fluorine is a highly toxic element.
Textile fibers or yarns can be functionalized by being coated with titanium dioxide (TiO2) to harvest UV light to perform self-cleaning. Nevertheless, the use of TiO2 is limited due to its large photonic band gap (3.2 eV) and rapid recombination of the generated electron-hole pairs. In addition, the TiO2 coated fiber is restricted to ultraviolet illumination.
A need therefore exists for a textile product to eliminate or at least diminish the disadvantages and problems described above.
Provided herein is a functional cashmere fiber comprising a cashmere fiber; a layer comprising boron-doped titanium dioxide (TiO2); and a binder comprising carboxymethyl cellulose (CMC) for binding the layer on the cashmere fiber such that the layer at least partially covers the cashmere fiber.
In certain embodiments, the boron-doped TiO2 has a molar ratio of boron to titanium between 0.3:1 and 1.2:1.
In certain embodiments, the layer has a thickness between 10 nm and 100 nm.
In certain embodiments, the layer fully covers the cashmere fiber.
In certain embodiments, the cashmere fiber has a diameter between 5 μm and 30 μm.
In certain embodiments, the boron-doped TiO2 has a molar ratio of boron to titanium between 0.9:1 and 1.1:1, and the layer has a thickness between 10 nm and 50 nm.
Provided herein is a functional yarn comprising the functional cashmere fiber described above. In certain embodiments, the functional yarn has 2/27 count yarn.
Provided herein is a functional fabric comprising the functional cashmere fiber described above.
Provided herein is method for fabricating the functional cashmere fiber described above. The method comprises providing a CMC-coated fiber, wherein the CMC-coated fiber is a cashmere fiber coated with CMC; and contacting the CMC-coated fiber with boron-doped TiO2 thereby forming the functional fiber.
In certain embodiments, the boron-doped TiO2 has a molar ratio of boron to titanium between 0.3:1 and 1.2:1.
In certain embodiments, the method further comprises contacting the cashmere fiber with a first solution comprising CMC thereby forming the CMC-coated fiber.
In certain embodiments, the first solution is a CMC sodium salt solution.
In certain embodiments, the first solution has a CMC concentration between 0.1% (v/v) and 1% (v/v).
In certain embodiments, the step of contacting the CMC-coated fiber with boron-doped TiO2 comprises: contacting the CMC-coated fiber with a second solution comprising boron-doped TiO2 or a boron-doped TiO2 precursor thereby forming a boron-doped TiO2-CMC-coated fiber; and curing the boron-doped TiO2-CMC-coated fiber thereby forming the functional cashmere fiber.
In certain embodiments, the boron-doped TiO2 precursor comprises a TiO2 precursor, a boron precursor and an acidic aqueous solution.
In certain embodiments, the TiO2 precursor is a titanium alkoxide or titanium tetrachloride, the boron precursor is a trialkyl borate or boric acid, the acidic aqueous solution is acetic acid, nitric acid or hydrochloric acid.
In certain embodiments, the step of curing comprises curing the boron-doped TiO2-CMC-coated fiber at a temperature between 90° C. and 150° C.
In certain embodiments, the method comprises contacting a cashmere fiber with a first solution comprising CMC thereby forming the CMC-coated fiber, wherein the first solution is a CMC sodium salt solution having a CMC concentration between 0.4% (v/v) and 0.6% (v/v); contacting the CMC-coated fiber with a second solution comprising the boron-doped TiO2 or a boron-doped TiO2 precursor thereby forming a boron-doped TiO2-CMC-coated fiber, wherein the boron-doped TiO2 has a molar ratio of boron to titanium between 0.9:1 and 1.1:1; and curing the boron-doped TiO2-CMC-coated fiber at a temperature between 110° C. and 130° C. thereby forming the functional cashmere fiber.
Provided herein is a method for fabricating a functional cashmere yarn comprising: providing a CMC-coated yarn, wherein the CMC-coated yarn is a cashmere yarn coated with CMC; contacting the CMC-coated yarn with a second solution comprising the boron-doped TiO2 or a boron-doped TiO2 precursor thereby forming a boron-doped TiO2-CMC-coated yarn; and curing the boron-doped TiO2-CMC-coated yarn thereby forming the functional cashmere yarn.
Provided herein is a method for fabricating a functional cashmere fabric comprising: providing a CMC-coated fabric, wherein the CMC-coated fabric is a cashmere fabric coated with CMC; contacting the CMC-coated fabric with a second solution comprising the boron-doped TiO2 or a boron-doped TiO2 precursor thereby forming a boron-doped TiO2-CMC-coated fabric; and curing the boron-doped TiO2-CMC-coated fabric thereby forming the functional cashmere fabric.
These and other aspects, features and advantages of the present disclosure will become more fully apparent from the following brief description of the drawings, the drawings, the detailed description of certain embodiments and appended claims.
The appended drawings contain figures of certain embodiments to further illustrate and clarify the above and other aspects, advantages and features of the present invention. It will be appreciated that these drawings depict embodiments of the invention and are not intended to limit its scope. The invention will be described and explained with additional specificity and detail through the use of the accompanying drawings in which:
The present disclosure provides a functional cashmere fiber comprising a cashmere fiber, a layer comprising boron-doped TiO2 and a binder comprising CMC. The binder binds the layer on the cashmere fiber such that the layer at least partially covers the cashmere fiber. The functional cashmere fiber provides a self-cleaning function under visible light and high washing stability.
In certain embodiments, the cashmere fiber is a fiber obtained from cashmere goats or similar thereto.
In certain embodiments, the cashmere fiber has a diameter between 5 μm and 30 μm, between 10 μm and 25 μm, or between 10 μm and 20 μm.
In certain embodiments, the boron-doped TiO2 layer partially covers the cashmere fiber.
In certain embodiments, the boron-doped TiO2 layer fully covers the cashmere fiber.
In certain embodiments, the boron-doped TiO2 layer comprises boron-doped TiO2 particles. The boron-doped TiO2 particles have a particle size between 10 nm and 50 nm, between 20 nm and 40 nm, or between 25 nm and 35 nm.
In certain embodiments, the boron-doped TiO2 layer has a thickness between 10 nm and 100 nm, between 30 nm to 80 nm, or between 50 nm to 60 nm.
In certain embodiments, the boron-doped TiO2 layer has a molar ratio of boron to titanium between 0.3:1 and 1.2:1, between 0.5:1 and 1:1, or between 0.9:1 and 1.1:1.
The functional cashmere fiber described herein can be used for making different functional textile products, e.g., yarns, fabrics, or clothes. The functional textile products comprising the functional cashmere fibers described herein can provides a self-cleaning function and high washing stability. In certain embodiments, a functional cashmere yarn comprises interlocked functional cashmere fiber described herein.
In certain embodiments, the boron-doped TiO2 has a molar ratio of boron to titanium between 0.3:1 and 1.2:1, between 0.5:1 and 1.2:1, or between 0.9:1 and 1.1:1.
In certain embodiments, the CMC solution is a CMC sodium salt solution.
In certain embodiments, the CMC solution has a CMC concentration between 0.1% and 1.0% (v/v), between 0.3% and 0.8% (v/v), or between 0.4% and 0.6% (v/v).
In certain embodiments, the boron-doped TiO2 solution comprises boron-doped TiO2 or a boron-doped TiO2 precursor.
In certain embodiments, the boron-doped TiO2 precursor comprises a TiO2 precursor, a boron precursor and an acidic aqueous solution. The TiO2 precursor can be titanium tetraisopropoxide or titanium tetrachloride. The boron precursor can be a trialkyl borate or boric acid. The acidic aqueous solution can be acetic acid, nitric acid, or hydrochloric acid. The boron-doped TiO2 solution can comprise titanium tetraisopropoxide having a concentration between 2% and 30% (v/v), between 2% and 10% (v/v), or between 2% and 5% (v/v).
In certain embodiments, the boron-doped TiO2-CMC-coated fiber is cured at a temperature between 90° C. and 150° C., between 100° C. and 140° C., or between 110° C. and 130° C. to stabilize the boron-doped TiO2 on the cashmere fiber.
A boron-doped TiO2 solution was prepared as follows: a first mixture of acetic acid and titanium tetraisopropoxide was added to tributyl borate to form a second mixture, water was added to the second mixture to form a third mixture, and the third mixture was heated at 60° C. under stiffing for 2 hr to form the boron-doped TiO2 solution comprising boron-doped TiO2 particles. Three solution formulations including TO, TB1 and TB2 were prepared and shown in Table 1. TO (control sample) contains TiO2 only, TB1 contains boron-doped TiO2 having a molar ratio of B:Ti being 0.5:1 and TB2 contains boron-doped TiO2 having a molar ratio of B:Ti being 1:1. TO is used to form a TiO2 layer, and TB1 and TB2 are used to form boron-doped TiO2 layers having different molar ratios.
Step 1: A white cashmere sweater was washed by a non-ionic detergent at 40° C. for 6 min using a tumble dryer. After being dried, the cashmere sweater was dipped into the 0.5% (v/v) of CMC sodium salt solution in a washing machine for 5 min to form a CMC-coated sweater. Then, the CMC-coated sweater was washed with water.
Step 2: The CMC-coated sweater was dipped into the boron-doped TiO2 solution in a washing machine for 5 min to form a boron-doped TiO2-CMC-coated sweater. Then, the boron-doped TiO2-CMC-coated sweater was dried at 60° C. and cured at 120° C. for 3 min for coating the sweater with the boron-doped TiO2 layer to form a functional sweater. The functional sweater was washed with water and then dried.
Step 1: A white cashmere yarn was washed by a non-ionic detergent at 40° C. for 30 min. After being dried, the cashmere yarn was placed in a proofer machine containing 0.5% (v/v) CMC sodium salt solution at 25° C. for 3 min to form a CMC-coated yarn. Then, the CMC-coated yarn was washed with water.
Step 2: The CMC-coated yarn was placed in a proofer machine containing the boron-doped TiO2 solution at 25° C. to form a boron-doped TiO2-CMC-coated yarn. Then, a centrifuge machine was used to remove the excess solution on the boron-doped TiO2-CMC-coated yarn. Afterwards, the boron-doped TiO2-CMC-coated yarn was dried at 60° C. and cured at 120° C. for 3 min for coating the yarn with the boron-doped TiO2 layer to form the functional cashmere yarn. The functional cashmere yarn was washed with water and then dried.
Step 3: The functional cashmere yarn was further treated by spraying with water and waxing. Then, the treated yarn was knitted to a swatch.
MO degradation tests were conducted in a box equipped with fluorescent lamps and a shaker under the following conditions:
The functional cashmere fabrics described herein and control samples were immersed in dishes containing 25 mL MO (15.3 μM) solution. The dishes were placed on the shaker and exposed to the light source. The original MO solution was also exposed to irradiation under the same condition. At a given time interval, 2 ml of the MO solution was collected. The change in concentration of MO was measured by an UV-vis spectrophotometer at a wavelength of 464 nm.
Samples were washed with 5 times to test their washing stability. The tests were conducted according to AATCC-143 test method.
The experiment conditions are shown as follows:
A red wine removal test was conducted as follows: dropping 100 μL red wine on a fabric, leaving the red wine on the fabric for 30 min, rinsing the fabric with water, irradiating the fabric with stain for 20 hr under visible light, observing the residual color on the fabric and recording color change on the fabric by taking photos.
A coffee removal test was conducted as follows: dropping 100 μL coffee on a fabric, leaving the coffee on the fabric for 30 min, rinsing the fabric with water, irradiating the fabric with stain for 20 hr under visible light, observing the residual color on the fabric and recording color change on the fabric by taking photos.
Thus, it can be seen that the present disclosure provides visible-light active self-cleaning formulations and methods for fabricating functional cashmere fibers, yarns, fabrics, or textile products. Functionalization of cashmere fibers, yarns, fabrics, or textile products with photocatalytic boron-doped TiO2 coating enables the removal of contaminates by a light-triggered oxidation mechanism. Adopting CMC as a binder improves the washing stability of the self-cleaning coating. Apart from stain resistance, the functional cashmere fibers, yarns, fabrics or textile products described herein provides little impact on hand feel (e.g., change with 5-10% based on a fabric touch testing) and color change (e.g., 1 scaling based on AATCC evaluation procedure for grey scale).
Although the invention has been described in terms of certain embodiments, other embodiments apparent to those of ordinary skill in the art are also within the scope of this invention. Accordingly, the scope of the invention is intended to be defined only by the claims which follow.
Filing Document | Filing Date | Country | Kind |
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PCT/CN2019/089915 | 6/4/2019 | WO |