1. Field of the Invention
This invention relates to the field of equipment and accessories for internal combustion engines, more particularly those supplied by high-pressure fuel rails.
The object of the invention is more particularly a functional module that integrates a distributor and a fuel rail as well as a process for the production of such a module.
In the vehicles with internal combustion engines, of which the different pistons are supplied by a common fuel rail, the latter is often located close to the distributor in the immediate surroundings of the engine, with these two accessories also having to be made rigidly integral with the engine block.
It was consequently obvious for one skilled in the art to attempt to connect these two accessories to one another so that they form a structural unit that has internal cohesion and can be made integral together with the engine block. Various solutions in this direction have already been formulated and presented.
2. Description of the Related Art
It has thus been proposed to mount the fuel rail on the distributor, for example by the document FR 2 779 681.
In this document, the two accessories are connected to one another by a quick-action coupling.
Nevertheless, an indirect attachment of the fuel rail on the engine block through the distributor is necessarily less rigid and less resistant than a direct attachment and also in addition stresses at least a part of said distributor, as well as its attachment points.
It has also been proposed to attach the distributor and the fuel rail in a combined manner at the same attachment points while ensuring a mechanical connection between the two elements.
Thus, the document EP 1 240 423 discloses a combined distributor-fuel rail unit in which said rail is provided with annular extensions in the form of blank holders that each fits tightly around a distributor pipe. These blank holders that are formed on the rail are equipped with tubular support feet for the passage of attachment screws, which line up with the openings for attachment of the connection plate of the pipes and that come into contact under pressure on said plate at said openings during the mounting on the engine block.
In another embodiment that is disclosed by this document, the blank holders are made of a single independent part that is not equipped with support feet, just covering the connection plate of the pipes and closing from the top the housing for receiving the rail in the plate.
In the two embodiments, the set of attachment points of the plate of the pipes and blank holders are combined, and the latter are not in direct support on the engine block, but rather rest on the plate that they make integral and flatten by clamping, also using the rail, against said engine block.
As a result, the attachment of the blank holders and the attachment of the pipes are totally interdependent, and the fuel rail itself participates in the mounting with locking of said pipes on the engine block.
Such a design nevertheless produces a complex structure for the fuel rail when it is formed integral with the blank holders.
In addition, these known embodiments impose a forced configuration for the connection plate of the pipes for the purpose of ensuring that the support feet of the blank holders and the attachment openings of the plate of the pipes line up completely. The result may be an implantation of the attachment sites of the connection plate that is not optimized in terms of strains and stresses, especially since this plate is assembled with the intake manifold, whose positioning in space of the main body can be shifted or offset relative to that of the plate.
Furthermore, stressing the fuel rail to participate positively in making the plate of the pipes integral on the engine block generates mechanical strains on this rail that can be detrimental over time to its structural integrity, taking into account in particular the vibratory context.
Finally, a forced disengagement of the plate of the pipes during disengagement or disassembly of the holding part may not be desirable in certain contractive configurations and may even be detrimental, for example in terms of time loss and problems during reassembly and/or sealing.
This invention in particular has as its object to remedy at least some, and preferably all, of the above-mentioned drawbacks.
For this purpose, the invention has as its object a functional module that integrates, on the one hand, an inlet distributor or intake manifold with a mixing/distribution chamber or plenum and several pipes that extend laterally from said chamber and are physically connected to one another at their outlet openings to form a common attachment and connection plate that is airtight to the cylinder heads of an internal combustion engine, optionally equipped with means for regulating flow at the outlet openings, and, on the other hand, a high-pressure fuel rail in the form of a pipe that is equipped with several lateral housings for injectors, and, finally, a holding part for locking said fuel rail in position,
Whereby said functional module consists of an interlocked and nested arrangement that comprises the distributor, the fuel rail, and the holding part, with the fuel rail being held between the holding part and the distributor,
A functional module that is characterized
In that the holding part is designed to rest directly on and to be made integral with the engine block and comprises first and second groups of support and attachment feet each extending respectively on either side of the common plate of the pipes,
In that the support and attachment feet of the two groups are connected to one another by a formation of material that constitutes a bridge,
In that at least a portion of said bridge, with one of the groups of the support and attachment feet forming an alignment some distance from the plate, and a portion of the lateral wall of said attachment and connection plate and/or wall portions of the different pipes form together by cooperation a longitudinal housing for receiving with locking of the fuel rail, and
In that the distributor is equipped, on the one hand, in particular at the attachment and connection plate, with specific points or sites for attachment on the engine block, separate from the attachment points of the support and attachment feet of the holding part, and, on the other hand, upper additional attachment feet that extend some distance from the plate and line up with and come to rest on the support and attachment feet of the first group of the holding part, in the assembled state of the arrangement that forms the functional module.
The invention will be better understood owing to the description below, which relates to a preferred embodiment, given by way of nonlimiting example and explained with reference to the accompanying diagrammatic drawings, in which:
In the form of transverse cutaway views along a cutting plane that passes through a support and attachment foot of the second group of the holding part,
This functional module 1 consists of an interlocked and nested arrangement that comprises the distributor 2, the fuel rail 7, and the holding part 9, with the fuel rail 7 being held between the holding part 9 and the distributor 2.
In accordance with the invention, the holding part 9 is designed to rest directly on and to be made integral with the engine block, and it comprises first and second groups of support and attachment feet 10, 11, each extending respectively on both sides of the common plate 5 of the pipes 4.
In addition, the support and attachment feet 10 and 11 of the two groups are connected to one another by a formation of material that constitutes a bridge 12, and at least a portion of said bridge 12, with one of the groups of support and attachment feet 10 forming an alignment some distance from the plate 5, and a portion of the lateral wall of said attachment and connection plate 5 and/or portions of wall 15′ of different pipes 4 together form by cooperation a longitudinal receiving housing 13 with locking of the fuel rail 7.
In addition, the distributor 2 is equipped, in particular at the attachment and connection plate, on the one hand, with attachment points or sites 20 that are selective and separate from the attachment points of the support and attachment feet 10 and 11 of the holding part 9, and, on the other hand, upper additional attachment feet 14 that extend some distance from the plate 5 and line up with and rest on the support and attachment feet 10 of the first group of the holding part 9, in the assembled state of the arrangement that forms the functional module 1.
Thus, the fuel rail 7 is held in a reliable manner in a receiving housing 13 that can extend over the entire length of said rail 7, and the implementation of a separate holding part 9 makes it possible to limit the structural complexity of the rail 7 and the distributor 2.
In addition, the fuel rail 7 does not participate in the attachment of the distributor 2 and is therefore not stressed in terms of strains to this end.
Finally, the differentiation of at least some of the attachment points of the holding part, on the one hand, and of the distributor, or at least the plate 5, on the other hand, makes it possible to preserve a certain structural freedom for these two elements, to select the best points and sites of attachment for each of them (location, shape of feet, shape of eyelets or flanges, . . . ) and to decouple the mounting/removal operations between these two elements.
In accordance with an advantageous embodiment, the bridge of material 12 consists of a wing-shaped body 12′ with an essentially continuous structure, laterally adjacent to the support and attachment feet 10 of the first group and comprising several projections 12″ that extend up to the support and attachment feet 11 of the second group, whereby these projections 12″ each extend through a passage or space 4″ that is released between two consecutive pipes 4, this in the assembled state for the purpose of mounting the arrangement that forms the functional module 1, by preferably being interlocked between these pipes 4 with locking in position by cooperation of complementary shapes.
Thus, from complementary conformations of the projections 12″ and pipes 4, a mechanical coupling of the holding part 9 and the distributor 2 results, locking these two components to one another at least in the longitudinal direction that is defined by the alignment of the pipes 4 and the fuel rail 7.
According to one characteristic of the invention and as
In accordance with a practical variant embodiment of the invention, the upper additional attachment feet 14 of the distributor 2 that line up with the first group of feet 10 of the holding part 9 are formed on the walls of the pipes 4, in the form of projections or protuberances of material integral with these walls (
The result is thus a partial sharing of the attachment points between part 9 and distributor 2 allowing a multiplication of anchoring sites for each of these components, without producing too significant a multiplication of all of the attachment sites.
So as to provide additional attachment points that are specific to the distributor 2, the latter can also be equipped with attachment feet or eyelets 14′ located at the attachment and connection plate 5 and formed integral with it, whereby these feet or eyelets 14′ correspond, at least for some, preferably for all, to the attachment points 20 that are separate from the attachment points of the support and attachment feet 10 and 11 of the holding part 9 (
Likewise, the holding part 9 can also comprise specific and separate attachment points in the form of support and attachment feet 11 of the second group (
Finally, the distributor 2 can optionally comprise at least one other attachment eyelet 14′ that is part of, for example, the plate 5, and with which a foot lines up with an eyelet 11′ that terminates a lateral projection 12″ from the body in the shape of a wing 12′ of the holding part 9.
This attachment eyelet 14′ and this part 11′ can be connected by a screw that ensures the locking of the assembly between part 9 and distributor 2.
Thus, the part 9/manifold 2 assembly can be locked even before its mounting on the engine block, and the connection between eyelets 11′ and 14 contributes to the stiffening of the structure of the composite module, without being anchored in the cylinder head block (does not participate in the attachment to the engine block).
In accordance with an advantageous structural shape, shown in particular by
In accordance with an advantageous structural characteristic, the portions of wall 15′ of different pipes 4 that form concordant lateral support zones for the fuel rail 7 in its locked state in the receiving housing 13 correspond to wall portions of pipes 4 proximal to the plate 5, for example correspond to portions of wall 15′ of the receiving housings of regulating elements 6 of said pipes that are integral parts of a pipe formation 15 that receives the common control shaft 16 of the different elements for regulating the flows of different pipes 4, with the holding part 9 being equipped with a lateral flange 17 that locks the control shaft 16 in said pipe formation 15 at the opening 15″ of the latter.
In accordance with a first embodiment, shown by
The limited relative movement that is allowed between the holding part 9 and the distributor 2, after assembly with interlocking of these two components, is shown in particular by a comparison of
When the holding part 9 is moved into the position that is shown by
This locked positioning of the rail 7 can advantageously be exploited to accomplish manipulation and transport of the entirely preassembled functional module 1 (distributor 2, holding part 9, fuel rail 7), without the risk of losing the rail 7.
The above-mentioned preassembly of the module 1 can optionally be locked by one or more temporary fastening screws 21 that connect the holding part 9 to the distributor 2 during the phases for manipulation and transport of this module (
During the mounting of the module 1 on the engine block, a new relative movement of the part 9 relative to the distributor 2 (optionally after removal of the temporary fastening screws) will make it possible to put the module 1 into its mounting and attachment configuration, with the fuel rail 9 then normally no longer being in contact with the portions of wall 15′, but only offset with locking in the impression 12′″ of the bridge of material 12 under the action of the springs of the injectors.
According to a preferred method for producing constituent components of the functional module 1 according to the invention, the holding part 9 is made of a single piece of a molded material, and the inlet distributor 2 consists of at least two complementary parts 2′ and 2″ made of molded material and assembled by vibration welding, gluing, or screwing, at complementary peripheral pointing zones.
In accordance with a second embodiment, shown by
In this case, the holding part 9 can in particular be made of a metal, thermoplastic or Thermodur material.
As
Said rail 7 is thus locked positively and mechanically in the receiving site formed by the impression 12′″ and the feet 10, that holds it just by pivoting action alone, for example.
In accordance with a third embodiment that is shown by
In this embodiment, the fuel rail 7 can also, as
The inlet distributor 2 can advantageously be of the type of the one that is described and shown in the French Patent Application No. 09 56042 filed on Sep. 4, 2009 in the name of the applicant, i.e., by integrating into the circuit for evacuating gases from the crankcase.
As at least
This invention also relates to a vehicle with an internal combustion engine that is supplied by a fuel rail 7, characterized in that it comprises a functional module 1 as described above.
The invention also relates to a process for the production of a functional module 1 as described above.
According to a first embodiment of the invention and as
In accordance with a second embodiment of the invention, shown by
In accordance with a first variant, and as
In accordance with a second variant, and as
According to one characteristic of the invention, this process also consists—prior to the assembly of the part 9 or the premounted unit 19 with the distributor 2 or the plate 5—in installing regulating elements, for example of the valve type, in the ends of the pipes 4 through the plate 5, and then in introducing the common control shaft 16 of said elements longitudinally into a pipe formation 15 that connects to one another and passes through the different pipes 4.
Preferably, the holding part 9 is formed by a single piece by molding, for example of thermoplastic or metal material, and the distributor 2 is formed by assembling at least two parts 2′ and 2″, for example by welding, gluing, etc., with each of said parts being made in a single piece by injection molding of, for example, thermoplastic material.
When the plate 5 with the ends of the pipes 4 forms a separate part of the body of the distributor 2 (
Of course, the invention is not limited to the embodiment described and shown in the accompanying drawings. Modifications are possible, in particular from the standpoint of the composition of the various elements or by substitution of equivalent techniques, without thereby exceeding the field of protection of the invention.
Number | Date | Country | Kind |
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09 56517 | Sep 2009 | FR | national |
Filing Document | Filing Date | Country | Kind | 371c Date |
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PCT/FR2010/051994 | 9/22/2010 | WO | 00 | 7/27/2012 |
Publishing Document | Publishing Date | Country | Kind |
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WO2011/036410 | 3/31/2011 | WO | A |
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