The present disclosure generally relates to functionalizing carbon-based nanomaterials, and particularly to an electrochemical method for functionalizing carbon-based nanomaterials where nanomaterials are dispersed in the electrolyte solution.
Poor dispersion of carbon-based nanomaterials in different media is the biggest obstacle in their wide-spread application. Chemical functionalization is one of the most common methods to increase nanomaterials' dispersibility and for forming a homogeneous suspension. Despite relative improvement in dispersion, long processing time and low efficiency are two distinct disadvantages of utilizing this method. In addition, using strong acid solvents in chemical functionalization approaches damages the structure of nanomaterials and adversely impacts their extraordinary properties.
Electrochemical functionalization method with a relatively lower destructivity may be regarded as an alternative to chemical methods. Although this method causes less destruction on CNTs and has lower cost of equipment, its low efficiency is a drawback.
The low efficiency of electrochemical methods may be due to the fact that most electrochemical functionalization methods require an electrode to be made of nanomaterials. Since the fabricated electrode is made of compacted nanomaterials, functionalization occurs on a fairly thin layer of electrode. Therefore, a high proportion of nanomaterials remain intact during electrochemical functionalization, which results in a significant decrease in efficiency. There is, therefore, a need in the art for methods that improve the efficiency of the electrochemical functionalization method.
An exemplary embodiment of the present disclosure relates to a method for functionalizing carbon-based nanomaterials. The method may include preparing a first suspension including an electrolyte solution, an amine source, and a plurality of carbon-based nanomaterials that may be dispersed in the first suspension, and subjecting the first suspension to an electrochemical reaction by placing the first suspension between two electrodes and applying a voltage between the electrodes for a predetermined amount of time to obtain functionalized carbon-based nanomaterials in a second suspension.
Exemplary embodiments may include one or more of the following features. According to an implementation, the method may further comprise filtering and drying the second suspension to obtain functionalized carbon-based nanomaterials powder. Also, the dispersion of the carbon-based nanomaterials in the first suspension may be done by using a mechanical agitation, an ultrasonic agitation, or combinations thereof.
According to some exemplary embodiments, the first suspension may further include a catalyst which may be sodium hydroxide (NaOH), potassium hydroxide (KOH), or combinations thereof.
The carbon-based nanomaterials may be selected from carbon nano tubes (CNT), single-walled carbon nanotube (SWCNT), multi-walled carbon nanotube (MWCNT), graphite, graphene, fullerene, carbon nanofibers, or combinations thereof.
According to some exemplary embodiments, the electrolyte solution may include halide compounds that may be selected from sodium chloride (NaCl), potassium chloride (KCl), sodium bromide (NaBr), potassium iodide (KI), lithium chloride (LiCl), copper (II) chloride (CuCl2), silver chloride (AgCl), calcium chloride (CaCl2), chlorine fluoride (ClF), organohalides, Bromomethane (CH3Br), Iodoform (CHI3), hydrochloric acid (HCl), or combination thereof. Moreover, the amine source may be selected from primary amines, secondary amines, tertiary amines, cyclic amines, or combinations thereof.
According to an exemplary embodiment, placing the first suspension between the two electrodes may include providing an electrochemical cell including a vessel and two electrodes, and pouring the first suspension into the vessel. The two electrodes may be placed inside of the vessel.
According to some exemplary embodiments, the two electrodes may be placed at a distance of between about 1 and about 5 centimeters from one another. Moreover, the electrodes may be made of a material, such as graphite, electrical conductors, semi-conductors, metal, iron, copper, or combinations thereof. Moreover, the voltage between the electrodes may be in a range of between about 5 Volt and about 50 Volt.
Disclosed herein is an exemplary method for functionalizing carbon-based nanomaterials in an electrochemical reaction. Instead of forming an electrode out of the carbon-based nanomaterials that need to be functionalized, and then utilizing that electrode to form an electrochemical cell, as is conventionally done. On the other hand, a method consistent with exemplary embodiments of the present disclosure comprises carbon-based nanomaterials that may be dispersed within an electrolyte solution and two common electrodes may be utilized to form the electrochemical cell.
The stability of the dispersion of the carbon-based nanomaterials in the electrolyte solution may be ensured by subjecting the dispersion to agitation, e.g., mechanical agitation or ultrasonic agitation, during the electrochemical reaction. Benefits from these features may include, but are not limited to, a high-efficiency functionalization of carbon-based nanomaterials due to a better contact between the carbon-based nanomaterials and the functionalization agent, i.e. source of the functional groups.
Referring to
Referring to step 101, the electrolyte solution may be prepared by dissolving a plurality of halide compounds in a polar solvent, for example either aqueous solvents or organic solvents to form an electrolyte solution with a concentration of, for example, between about 5 to about 50 percent by volume of the solvent.
According to an exemplary embodiment, the halide compounds may be sodium chloride (NaCl), potassium chloride (KCl), sodium bromide (NaBr), potassium iodide (KI), lithium chloride (LiCl), copper (II) chloride (CuCl2), silver chloride (AgCl), calcium chloride (CaCl2), chlorine fluoride (ClF), organohalides, Bromomethane (CH3Br), Iodoform (CHI3), hydrochloric acid (HCl), or combinations thereof.
According to an exemplary embodiment, the amine source may include primary amines, secondary amines, tertiary amines, cyclic amines, or combinations thereof. The primary amines may be selected from methylamine, ethylamine, amino acids, aniline, etc. The secondary amines may be selected from dimethyl amine, diethyl amine, diphenylamine, etc. The tertiary amines may be selected from trimethyl amine, N,N,N,N-tetramethyl-1,4-butanediamine, 1,6-diaminohexane-N,N,N,N-tetraacetic acid, 1,3,5-Trimethylhexahydro-1,3,5-triazine, etc.
With further reference to step 101 of
In step 102, the first suspension may be subjected to an electrochemical reaction while being agitated to obtain functionalized carbon-based nanomaterial in a second suspension. The electrochemical reaction may be carried out in an electrochemical cell.
According to exemplary embodiments, the applied voltage between the electrodes 202 of the electrochemical cell 200 may be in an amount of about 5 Volt to 50 Volt. Moreover, the voltage may be applied for a predetermined amount of time, for example about 20 minutes to 90 minutes.
Furthermore, step 103 may involve filtering the second suspension that includes functionalized carbon-based nanomaterials in order to form a cake-like product. Filtering the second suspension may be carried out by centrifugal filtration, glass fiber filtration, membrane filtration, paper filtration, vacuum filtration, or combinations thereof.
Referring to step 103, after filtering the second suspension, in order to adjust the pH of the second suspension to about 7, the second suspension may be washed by distilled water several times to remove the remaining catalyst and neutralizing the second suspension. In step 104, in some exemplary embodiments, the obtained cake-like product of step 103 may be dried at room temperature for two or three days to obtain functionalized carbon-based nanomaterial powder.
The following examples describe exemplary implementations of the exemplary method consistent with exemplary embodiments of the present disclosure for electrochemical functionalization of multi-walled carbon nanotube (MWCNTs) powder using ethylenediamine. The following examples further contract exemplary methods consistent with exemplary embodiments with a prior art method for microwave-assisted functionalization of MWCNTs and characterization tests performed on the functionalized MWCNTs to study and compare the existence and amount of amine groups on the surface of MWCNTs functionalized by these two methods.
In this example, multi-walled carbon nanotubes were functionalized using ethylenediamine in an electrochemical method, consistent with exemplary embodiments of the present disclosure.
The electrochemical functionalization of this example is done in an electrochemical cell similar to the electrochemical cell 200 of
Referring to
In this example, 50 milligrams of sodium chloride was dissolved in 200 milliliters of distilled water to prepare a saline solution as the electrolyte. After that, 150 milligrams of pristine multi-walled carbon nanotube (MWCNT) powder as the carbon-based nanomaterial, 30 milliliters of ethylenediamine as the amine source, and 15 milliliters of sodium hydroxide as the catalyst were added to the saline solution to obtain the first suspension. The MWCNT powder was dispersed in the first suspension by stirring with a magnetic stirrer. During the reaction, the vessel was covered by an aluminum foil in order to minimize the evaporation rate of ethylenediamine.
The first suspension was then transferred to the electrochemical cell 200 and a constant voltage of 15 Volt was applied to the graphite electrodes 202 for 45 minutes to obtain a second suspension. The resultant second suspension was cooled down to ambient temperature and was filtered by a polytetrafluoroethylene (PTFE) membrane with a pore size of 0.2 μm to obtain a cake.
After that, the cake was washed several times using distilled water and ethanol in order to ensure complete removal of the excess ethylenediamine. Finally, the cake was dried for 72 hours at room temperature to obtain electrochemically functionalized MWCNTs (hereinafter EF-CNT sample).
Referring to
Moreover, the same diameter of the MWCNTs of the pristine MWCNT 301 sample of
In this example, a prior art method was used for functionalization of carbon nanotubes using ethylenediamine. At first, 200 milligrams of pristine MWCNT powder, 200 milliliters of sodium nitrite, and 20 milliliters of ethylenediamine were mixed and sonicated for 30 minutes at 50° C. to prepare a first suspension.
The first suspension was then transferred to a pressure gauge-equipped reactor and it was exposed to microwave radiation at 500 Watts for 15 minutes at a temperature of 90° C. to obtain a second suspension. The resultant second suspension was cooled down to ambient temperature and it was filtered by a polytetrafluoroethylene (PTFE) membrane to obtain a cake. The cake was washed several times using distilled water and ethanol in order to ensure complete removal of the excess ethylenediamine. After that, the cake was dried for about 72 hours at room temperature to obtain microwave functionalized MWCNTs (hereinafter MF-CNT).
Referring to
In this example, in order to demonstrate the amination of MWCNTs using ethylenediamine in EF-CNT and MF-CNT samples, an FT-IR spectroscopy analysis was performed.
Referring to
Another clear peak which is observed in the spectra of MF-CNT sample 402 and EF-CNT sample 403, is in the range of 3000-2700 cm−1. On the other hand, in aliphatic compounds, sp3 hybridized carbon absorption normally occurs at wave numbers lower than 3000 cm−1; therefore, the peak at wave number around 2900 cm−1 in the spectra of the two samples MF-CNT 402 and EF-CNT 403, is the result of stretching vibrations of C—H bonds of the amine functional groups, which were attached onto the surface of the MWCNTs.
Referring again to
In this example, thermal stability and characteristic decomposition pattern of pristine MWCNT sample, MF-CNT sample, and EF-CNT sample were determined in a thermo-gravimetric analysis (TGA). In this analysis, decomposition and changes in weight of pristine MWCNT, MF-CNT, and EF-CNT samples were measured as a function of increasing temperature with a constant heating rate.
Referring to
Referring to
Referring again to
In this example, in order to study the dispersion and transparency of MWCNTs, ultraviolet-visible (UV-Vis) spectroscopy was performed.
The transmittance of pristine MWCNT sample 701 was about 95%; therefore, it can be deduced that the pristine MWCNT sample 701 was not well-dispersed in the solvent and it is eventually bound to precipitate. This observation was expected since the pristine MWCNT sample was without any functional groups such as amine groups which increase the solubility of the MWCNTs in water.
It is quite clear that the transmittance percentage of the MF-CNT sample 702, which is about 45% and the transmittance percentage of EF-CNT sample 703, which is about 8% is not as high as that of pristine MWCNT 701, which is about 95%; and their lower percentage of transmittance is most probably related to their amine groups.
Moreover, considering the lower transmittance of the EF-CNT sample 703 as compared with MF-CNT sample 702, it can be concluded that the electrochemical functionalization method has a higher functionalization efficiency than microwave-assisted method.
In this example, Raman spectroscopy was carried out on the pristine MWCNT sample, MF-CNT sample, and EF-CNT sample in order to acquire a deeper understanding of the structural changes that MWCNTs undergo during the functionalization process.
Referring to
In functionalization studies, a higher ID/IG maybe due to disruption in aromatic π electrons of MWCNTs' surface as a reason of more functional groups attached to the surface of MWCNTs. Referring again to
As a result, the number of ID/IG increases for the functionalized sample of MF-CNT 702, and EF-CNT 803 due to the presence of amine groups on the surface of the MWCNTs. Also, the ratio of ID/IG in EF-CNT sample 803 is higher than the ID/IG ratio in MF-CNT sample 802; therefore, the EF-CNT sample has more functional groups on MWCNTs' surface than MF-CNT sample, and it indicates that the exemplary electrochemical functionalization method has a higher functionalization efficiency than a microwave-assisted method.
This application claims the benefit of priority from U.S. Provisional Patent Application Ser. No. 62/348,954, filed on Jun. 12, 2016, and entitled “FUNCTIONALIZATION OF NANOMATERIALS IN A WET MEDIA,” which is incorporated herein by reference in its entirety.
Number | Name | Date | Kind |
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20100028681 | Dai | Feb 2010 | A1 |
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Number | Date | Country | |
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20170183233 A1 | Jun 2017 | US |
Number | Date | Country | |
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62348954 | Jun 2016 | US |