Furniture devices and methods

Information

  • Patent Grant
  • 6427261
  • Patent Number
    6,427,261
  • Date Filed
    Thursday, May 18, 2000
    24 years ago
  • Date Issued
    Tuesday, August 6, 2002
    22 years ago
  • Inventors
  • Examiners
    • Santos; Robert G.
    Agents
    • Dicke, Billig & Czaja, P.A.
Abstract
Furniture frames, such as futon frames, are movable between bed configurations and sofa configurations. Furniture frame embodiments according to the invention provide a more level, continuous and secure sleep surface than currently available. The central gap present in many futon frames, for example, is eliminated, as is a fourth cross rail. Manufacturing costs are reduced, and reliability is improved. Additionally, furniture frame embodiments include at least one topple member that engages the top of a depending backrest side or side and does not put pressure on a hole accommodating a pivot pin connecting the backrest panel and seat panel. Mechanical advantage is improved. Further, a working end of the depending backrest side can be produced with a single cut, eliminating the need for multiple cuts and/or attachment of separate pieces, thereby lowering manufacturing costs. Corresponding methods provide similar advantages.
Description




BACKGROUND OF THE INVENTION




1. Field of the Invention




The invention relates to furniture, and more particularly to furniture frames, such as futon frames, that are movable between sofa and bed configurations.




2. Description of Related Art




The futon industry is enjoying tremendous growth across the United States and elsewhere. Futons, futon frames, and similar convertible furniture products are offered in a wealth of styles and options, offering multi-use functionality and practicality at a reasonable price. As with any growing industry, a producer that can improve the reliability, durability, and attractiveness of its products, make its products more comfortable and easier to use, and reduce its own manufacturing costs and complexity, stands to reap a substantial reward. The futon industry is no exception. Embodiments of the invention provide these advantages and offer significant improvements over the prior art.





FIGS. 1-3

show conventional futon frame


10


. Substantially rectangular pivoting member


15


, which can also be bell-shaped, is pivotally coupled to and hangs down from seat panel


20


. Pivoting member


15


engages kicker attachment


25


to backrest panel


30


. Kicker attachment


25


defines substantially L-shaped notch


35


. As shown in

FIG. 2

, pivoting member


15


engages kicker attachment


25


at L-shaped notch


35


to lift backrest


30


to the sofa configuration of FIG.


1


. Ultimately, futon frame


10


can be returned to a bed configuration like that shown in FIG.


3


.




Embodiments of the present invention offer improvements over futon frames like those shown in

FIGS. 1-3

. Creating L-shaped notch


35


in kicker attachment


25


is quite labor-intensive, and thus expensive. Moreover, kicker attachment


25


is quite prone to breakage, e.g. along the grain and/or along a line extending through pivot pin


40


, which connects backrest


30


and seat panel


20


. Substantial stress is also exerted on pivoting member


15


, especially at the point of its pivotal connection to seat panel


20


. It can also be difficult to tell when pivoting member


15


has moved to a position of proper engagement with kicker attachment


25


.




Aside from these mechanical issues, futon frame


10


also presents a disadvantage in that a substantial gap


45


is created between seat panel


20


and backrest panel


30


when futon frame


10


is in the bed configuration of FIG.


3


. Gap


45


typically is 2-3 inches wide and can create unevenness in a futon or pad placed over frame


10


. An uneven sleep surface causes general discomfort, especially for a single user of the futon in the bed configuration. Another problem arises in that gap


45


is bordered by two cross rails


50


, which run entirely across the length of frame


10


. Unless precisely aligned, each cross rail


50


can create a ridge or other uneven surface with respect to slats


55


. This ridge-gap-ridge profile down the center of frame


10


adds to the discomfort potentially experienced by a user of frame


10


.




Finally, frame


10


includes not only cross rails


50


but also two additional cross rails


60


, for a total of four cross rails. These long boards are relatively expensive, increasing manufacturing costs. Further, the cross rail


50


at the back of seat panel


20


tends to break, e.g. when a user sits down hard or jumps on frame


10


in its sofa configuration. Therefore, a number of such futon frames include one or more additional short support boards to reinforce the long boards, which again increase labor and material costs.




A number of prior art futon designs are illustrated and described in e.g. U.S. Pat. Nos. 3,634,893, 4,538,308, 4,642,823, 4,829,611, 4,875,244, 4,996,730, 5,146,640, 5,153,952, 5,303,432, 5,315,722, 5,327,591, 5,509,151, 5,513,398, 5,519,902, 5,628,076, 5,664,268, 5,722,101, 5,790,993, 5,815,858, all of which are incorporated by reference herein.




SUMMARY OF THE INVENTION




Embodiments of the invention overcome the above and/or other disadvantages. Embodiments of the invention reduce labor, material and other furniture manufacturing costs, improve comfort for the user of furniture items, increase reliability and longevity of furniture items, and provide other advantages.




More specifically, for example, a topple member according to an embodiment of the invention engages the top of a depending backrest side and does not put pressure on a hole accommodating a pivot pin connecting the backrest panel and seat panel. Further, a working end of the depending backrest side can be produced with a single cut, eliminating the need for multiple cuts and/or attachment of separate pieces, thereby lowering manufacturing costs. The depending backrest side according to embodiments of the invention increases the lever arm between the pivot pin and the point of engagement with the topple member, providing greater torque and decreasing the amount of pushing force the operator is required to exert.




Additionally, embodiments of the invention provide a more level, continuous and secure sleep surface than available with many current futon frames. The central gap present in many futon frames, for example, is eliminated. Manufacturing costs are reduced, and reliability is improved.




Certain embodiments described and illustrated herein are “wall-hugging” embodiments, that is, the backrest panel can be placed substantially against a wall when the furniture frame is in the sofa configuration, and remain against the wall even when the furniture frame is shifted to a bed configuration. Further, a user can change the frame from the bed configuration to the sofa configuration and vice versa solely from the front of the frame.




Other advantages and features according to the invention will be apparent to those of ordinary skill upon reading this application.











BRIEF DESCRIPTION OF THE DRAWINGS




Embodiments of the invention will be described with respect to the figures, in which like reference numbers denote like elements and in which:





FIG. 1

is a perspective view of a typical futon frame in a sofa configuration;





FIG. 2

is an alternative perspective view of the

FIG. 1

frame in a transitional configuration;





FIG. 3

is an alternative perspective view of the

FIG. 1

frame in a bed configuration;





FIG. 4

is a perspective view of a futon frame according to an embodiment of the invention;





FIGS. 5-14

are perspective views of the

FIG. 4

futon frame in alternative configurations;





FIG. 14A

is a side view of a topple member according to an embodiment of the invention;





FIG. 15

is a side view of a topple member according to an embodiment of the invention;





FIG. 16

is a side view of a topple member according to an embodiment of the invention;





FIG. 17

is a side view of a topple member according to an embodiment of the invention;





FIG. 18

is a side view of a topple member according to an embodiment of the invention;





FIG. 19

is a perspective view of a futon frame according to an embodiment of the invention;





FIG. 20

is a perspective view of a futon frame according to an embodiment of the invention;





FIG. 21

is a perspective view of a futon frame according to an embodiment of the invention;





FIG. 22

is a side schematic view of a futon frame according to an embodiment of the invention;





FIG. 23

is a side schematic view of the

FIG. 22

frame in an alternative configuration;





FIG. 24

is a side view of an alternative slat fastening arrangement according to an embodiment of the invention; and





FIG. 25

is a perspective view of the

FIG. 20

frame in a folded configuration.











DETAILED DESCRIPTION OF PREFERRED EMBODIMENTS




Embodiments of the invention and associated operational steps first will be described together with respect to

FIGS. 4-14

. More specifically, a topple member feature for a futon or similar piece of furniture will first be described. Topple members according to embodiments of the invention allow a user to easily operate a futon frame or other furniture frame from the front, e.g. to move the frame between a bed configuration and a sofa configuration. The topple members are sturdy and reliable, providing leveraged mechanical advantage in a manner believed heretofore unknown in the prior art.




As shown in e.g.

FIG. 4

, user


100


picks up a forward portion


105


of futon frame


110


, also called a seat panel, when frame


110


is in a bed configuration. In the bed configuration, seat panel


105


and back portion


115


, also called a backrest panel, together are in a generally horizontal plane. Forward leg


120


of frame


110


engages the floor or other underlying support, and seat panel


105


and backrest panel


115


together present a generally flat surface for supporting a futon, mattress, cushion or the like.




Further structural details according to embodiments of the invention are visible in e.g.

FIGS. 4-7

. Futon frame


110


includes arms


125


, as shown. Seat panel


105


includes a plurality of slats


130


extending in a transverse direction of frame


110


, and backrest panel


115


includes a plurality of slats


135


also extending in a transverse direction. Frame


110


also includes longitudinal cross member


140


, also called a bottom back rail, which contacts and supports both the transverse slats


130


of seat panel


105


and the transverse slats


135


of backrest panel


115


. As will be described later, e.g. with respect to

FIGS. 22-23

, frame


110


also includes two additional longitudinal cross members: front seat rail


145


and top back rail


148


.




Seat panel


105


is lifted from the position of

FIG. 4

to and through the positions of

FIGS. 5-6

, as shown, to begin the process of moving furniture frame


100


from the bed configuration to a sofa configuration. In the sofa configuration, as will be recognized by those of ordinary skill, seat panel


105


and backrest panel


115


are disposed at an angle to each other.




Topple member


150


for the illustrated futon frame


110


is visible in e.g.

FIGS. 5-6

, substantially in the shape of a trapezoid according to this particular embodiment. Topple member


150


defines a relatively shorter first end or “nose” portion


155


, shown in

FIG. 5

as the rightmost portion of topple member


150


. Topple member


150


also defines a relatively longer second end or “tail” portion


160


, shown in

FIG. 5

as the leftmost portion. Although a single topple member is also contemplated according to the invention, the embodiment of the figures includes two substantially identical topple members


150


: one at the near end of futon frame


110


as viewed in e.g.

FIG. 4

, and one at the far end. To simplify the disclosure, only one of the two topple members


150


generally will be referenced herein.




Topple member


150


is pivotally connected to seat panel


105


at pivot pin


165


disposed between first end


155


and second end


160


. As will be apparent from

FIG. 5

, the center of gravity of topple member


150


is disposed above pivot pin


165


, for reasons to be explained.




Pivot pin


165


extends through a corresponding hole in topple member


150


and is anchored into seat side


170


at a side of seat panel


105


, as shown. The center of gravity of topple member


150


is constructed to be above and to the left of pivot pin


165


in e.g. the configuration of

FIGS. 5-6

. Further, pivot pin


165


is disposed substantially below a line extending from the lower left corner to the upper right corner of topple member


150


as viewed in FIG.


5


.




In

FIGS. 5-6

, first end or nose


155


of topple member


150


engages engagement slat


175


of seat panel


105


. Engagement slat


175


extends generally parallel to remaining slats


130


of seat panel


105


and to slats


135


of backrest panel


115


when futon frame


110


is in the bed configuration, according to this embodiment. Engagement slat


175


can be substantially shorter than the other slats, e.g. extending just far enough to engage nose


155


and tail


160


of topple member


150


, or can be generally the same length as the other slats. According to still further embodiments, engagement slat


175


can be eliminated altogether, as will be described.




As user


100


continues to lift seat panel


105


from e.g. the

FIG. 6

position, the center of gravity of topple member


150


shifts from the left of pivot


165


to the right of pivot


165


, as viewed in the figure. This shift in the center of gravity rotates or topples topple member


150


over, until tail portion


160


thereof hits engagement slat


175


, as shown in FIG.


7


. At this point seat panel


105


is ready to be lowered, to engage backrest side


180


and elevate backrest panel


115


, as will be described.




When tail


160


of topple member


150


hits engagement slat


175


, an audible “clicking” or other sound is made. When two topple members


150


on opposite sides of frame


110


are provided and hit their respective engagement slats, an aesthetically pleasing “click-click” sound can be heard, reassuring the user that proper engagement has occurred. The exact character of the sound will depend on the materials from which e.g. each topple member


150


and engagement slat


175


are constructed. Wooden materials will result in a softer and more natural sound than e.g. metal, plastic, or other materials, but such other materials are fully contemplated by the invention. According to an additional embodiment, topple member


150


can be in the form of a bell, or otherwise have a clapper or ringing device to present an additional or different sound audible to the user.




According to other embodiments of the invention, a contact pad can be provided at tail


160


of topple member


150


and/or at a corresponding location on engagement slat


175


. The contact pad can be constructed of a material to provide a desired sound characteristic when topple member


150


comes into contact with the engagement slat


175


, and can be shaped to cover e.g. all or a portion of the edge of topple member


150


facing engagement slat


175


. Dual contact pads of different materials can be provided on opposite topple members


150


, to provide different sound qualities—e.g. a “click-clack” or “clack-click” sound, depending on which topple member


150


engages its corresponding engagement slat


175


first. Alternatively, one topple member


150


can have a contact pad and the other not. Of course, topple member


150


and/or engagement slat


175


also can be provided with cloth, padding or other material to soften or mute the sound of engagement, if desired.




Although substantially simultaneous engagement of topple members


150


with their respective engagement slats


175


will result in substantially a single sound, normally there will be a slight separation in the sounds. If desired, the structural (e.g. center-of-gravity) characteristics of e.g. one or both topple members


150


can be altered, to promote non-simultaneous engagement, as will be described below with respect to

FIGS. 15-18

.




The sound made by one or more topple members


150


alerts user


100


that nose


155


of topple member


150


is in position to engage back side or backrest side


180


depending from the side of backrest panel


115


, as shown in e.g. FIG.


7


. As user


100


then lowers seat panel


105


toward the floor, nose


155


engages and pushes down on depending backrest side


180


, as shown in e.g.

FIGS. 8-9

. As with previously described engagement slats


175


, two depending backrest sides


180


can be provided, one on each side of futon or other furniture frame


110


, i.e. one for each topple member


150


.




In

FIG. 7

, as previously described, topple member


150


has toppled. In other words, the center of gravity of topple member


150


has shifted from the left of pivot pin


165


, as viewed in the figure, to the right thereof. In

FIG. 8

, user


100


has lowered seat panel


105


until nose


155


of topple member


150


has engaged depending backrest side


180


. In this position, as shown, depending backrest side


180


supports seat panel


105


in a raised position without operator support, via topple member


150


and engagement slat


175


.




In

FIG. 9

, user


100


exerts downward pressure on seat panel


105


, providing mechanical advantage to lever backrest panel


115


into a more upright position, via engagement slat


175


, topple member


150


and depending backrest side


180


. Ultimately, as shown in e.g.

FIGS. 10-13

, futon frame


110


achieves a sofa configuration, with forward leg


120


again engaging the floor to support seat panel


105


.




Depending backrest side


180


is specifically constructed for strength and durability. As shown in e.g.

FIGS. 7-8

, depending backrest side


180


is preferably of one-piece construction and is tapered such that nose


155


of topple member


150


engages a top portion thereof. In contrast, as referenced above, the prior art mechanism of e.g.

FIG. 1

includes substantially rectangular pivoting member


15


that hangs down from seat panel


20


for engagement with kicker attachment


25


. Kicker attachment


25


includes a substantially L-shaped cutout


35


for engagement with pivoting member


15


, whereas depending backrest side


180


according to the invention is free of this cutout portion. Notched kicker attachment


25


is quite labor-intensive (and thus expensive) to make, and is quite prone to breakage e.g. along the grain and/or e.g. along a line extending through the pivot pin connecting the backrest and seat panel.




Frame


110


and topple member


150


according to embodiments of the invention overcome these problems of the prior art. Topple member


150


engages the top of depending backrest side


180


and does not put significant pressure on the hole accommodating pivot pin


165


, or on the pivotal connection


185


between seat panel


105


and backrest panel


115


. In other words, at least pivot pin


165


is generally non-load-bearing. Further, the working end of depending backrest side


180


can be produced with a single cut, eliminating the need for multiple cuts and/or attachment of separate pieces and the associated manufacturing costs. Depending backrest side


180


according to the invention increases the lever arm between pivotal connection


185


and the point of engagement with topple member


150


, providing greater torque and decreasing the amount of pushing force the operator is required to exert.




In

FIG. 11

, seat panel


105


is now pushed in, toward backrest panel


115


, to release topple member


150


. As shown in

FIG. 12

, topple member


150


then becomes disengaged, toppling back out of the way. Seat panel


105


then can be pulled out, if desired, as shown in e.g.

FIG. 13

, causing futon frame


110


to enter a “lounge” or partially reclined configuration. Topple member


150


causes frame


110


to stop in the lounge position, when hanging tail


160


of topple member


150


engages front rail


190


extending between and connecting the two arm panels


125


of futon frame


110


. Front rail


190


is shown in e.g.

FIGS. 6 and 12

, and

FIG. 12

additionally shows tail


160


of topple member


150


poised to engage front rail


190


once seat panel


105


is pulled out in the manner of FIG.


13


.




As shown in e.g.

FIG. 14

, embodiments of the invention also include footrest


195


, which can be pulled out if desired.

FIG. 14

also shows the newly configured futon frame


110


in a ready-to-use, sofa configuration. To move futon frame


110


back to the bed configuration, user


100


lifts seat panel


105


until topple member


150


clears front rail


190


, and then pulls seat panel


105


out until it and backrest panel


115


move into a generally horizontal position.




Although topple member


150


illustrated in e.g.

FIGS. 5-6

is generally in the shape of a trapezoid, other shapes are fully contemplated according to the invention. For example, topple member


150


can be generally in the shape of a parallelogram, triangle, or other geometric figure.

FIG. 14A

, for example, shows topple member


192


having two straight sides


194


,


196


, and curved side


198


. In other words, topple member


192


defines an outline shape consisting of two straight edges and one curved edge. As shown in e.g.

FIG. 15

, alternative topple member


200


can comprise more than one geometric shape. In the illustrated example, topple member


200


includes triangular portion


205


rigidly affixed to or formed as one-piece with a relatively narrow elongated portion


210


that here is generally rectangular but can be of any desired shape. Opposite ends


215


,


220


of the elongated portion


210


are functionally equivalent to nose


155


and tail


160


of topple member


150


illustrated and described previously.





FIG. 15

also illustrates a mechanism for shifting the center of gravity of topple member


200


, according to an embodiment of the invention. Weight


225


is mounted to move along support rod


230


, as shown. Movement of weight


225


along rod


230


can be accomplished in a number of ways. For example, weight


225


can be generally hollow and mounted with a friction fit on rod


230


, or weight


225


and rod


230


can be threaded together such that rotation of weight


225


propels it along rod


230


, or weight


225


can be cantilevered off rod


230


. Other ways to shift the center of gravity of topple member


200


also can be provided and will be apparent to those of ordinary skill upon reading this description.




The

FIG. 15

embodiment is contemplated primarily for use with metal topple members


200


and/or associated structure, but, of course, can be used with other materials as well. By providing structure that allows the center of gravity to be adjusted, each topple member


200


present in a single futon frame or other frame


110


can be “fine-tuned” to topple at just the right time to produce a desired auditory or other effect.




The center of gravity of a topple member according to the invention also can be altered by drilling or otherwise providing a hole through the topple member, reducing the weight of a certain area thereof. On the other hand, a lead or other weight can be inserted into the hole, increasing the weight of that area. Additionally, the overall shape of the topple member can be altered to provide desired center-of-gravity characteristics. For example, in addition to the generally triangular embodiments shown in

FIG. 15

, a generally triangular topple member can be created by forming a generally straight edge between the nose and the tail of topple member


150


shown in e.g.

FIG. 5. A

wide variety of shapes and other structure for modifying the center of gravity of the topple member are contemplated.





FIGS. 16-18

illustrate several additional structural aspects of topple members according to embodiments of the invention. Instead of or in addition to limiting topple-member pivot by the previously described engagement slat(s)


175


and/or depending backrest side(s)


180


, the

FIG. 16

embodiment provides slotted topple member


235


. Slot


240


of member


235


accommodates pin


245


, which is secured to e.g. seat side


170


along with topple member pivot pin


165


. In the

FIG. 17

embodiment, pivoting motion of topple member


250


is limited by engagement pins


255


,


260


. Pins


255


,


260


protrude from e.g. seat side


170


for engaging sides of triangular portion


205


of topple member


250


. In the

FIG. 18

embodiment, topple member


265


includes depending L-shaped or other-shaped member


270


, e.g. generally rigidly affixed with respect to the remainder of topple member


265


, for hooking under or otherwise engaging e.g. seat side


170


and thereby limiting pivoting motion of topple member


265


.




Additional embodiments of the invention provide an interlocking slat system for a sofa, futon or similar item of furniture. The system is engineered to eliminate at least one of the long slat supports (i.e. cross rails) present in many known furniture items, thereby reducing manufacturing costs, while at the same time increasing overall strength. Other advantages include providing a more comfortable sleeping or lying surface by eliminating the usual 2-3 inch gap running down the middle of many previous futon frames. A footrest also can be provided. These embodiments of the invention will now be described in more detail.




More specifically, turning now to

FIGS. 19-23

, an alternative futon frame


110


includes longitudinal cross member


140


, as described earlier. Note e.g. FIG.


20


. Longitudinal cross member


140


is a part of back panel


115


, according to the illustrated embodiment, and contacts and supports both the transverse slats


130


of seat panel


105


and the transverse slats


135


of backrest panel


115


. The arrangement of seat panel slats


130


, backrest panel slats


135


, longitudinal cross member


140


and the other illustrated structures allow slats


130


,


135


to generally mesh with each other down the center of futon frame


110


in the bed configuration. This meshing or overlap is illustrated at e.g.


275


in

FIGS. 19-20

, and creates a generally continuous futon support surface down the center of frame


110


, without a gap or ridge-gap-ridge profile present in prior art furniture items as described above. Only seat panel slats


130


and back panel slats


135


provide an underlying contact surface for the futon or cushion to be supported by frame


110


.




As mentioned, embodiments of the invention use only three cross rails (bottom back rail


140


, front seat rail


145


, and top back rail


148


) instead of four. Seat panel


105


includes only one (front seat rail


145


), and backrest panel


115


includes only two (bottom back rail


140


and top back rail


148


). The fourth cross rail present in many prior art frames is eliminated, providing the manufacturing and other advantages described previously.




Backrest panel slats


135


are each rigidly attached to both bottom back rail


140


and top back rail


148


, e.g. by nails, screws, bolts or other fastners


280


(FIG.


20


), providing a rigid and squared panel. Seat panel slats


130


, on the other hand, are rigidly attached by fastners


280


only to front seat rail


145


. In a manner believed unknown in the prior art, seat panel slats


130


“float” or roll/slide with respect to bottom back rail


140


and are not fastened thereto. As frame


110


is moved from the bed configuration shown in e.g.

FIG. 20

to the sofa configuration shown in e.g. FIG


21


, seat panel slats


130


float/roll on bottom back rail


140


.




Embodiments of the invention thus not only provide rigid triangulation strength, but also tie top backrest panel cross rail


148


to bottom backrest panel cross rail


140


via backrest panel slats


135


, to give extra support when futon frame


110


is used as a sofa. Bending rigidity is increased, decreasing the likelihood of breakage under the stress of sitting pressure


285


(FIG.


23


).




Instead of fastening back panel slats


135


to cross rails


140


,


148


with fasteners


280


, as shown in

FIG. 20

,

FIG. 24

is a side view showing an alternative construction. According to this embodiment, each backrest panel slat


135


is positioned relative to seat panel slats


130


with backrest panel cross rail support


290


, nailer


295


, and nails


298


, as shown. The

FIG. 24

embodiment provides a flush top to backrest panel


115


, instead of the “picket-fence” top shown in e.g. FIG.


21


.




Finally, as shown in

FIG. 25

, seat panel


105


and backrest panel


115


of an alternative futon frame can be shipped in a partially pre-assembled condition, connected by at least one pivot


302


. As indicated by arrows


304


, seat panel


105


and backrest panel


115


can be folded into a “doubled-over” configuration, with seat panel


105


and backrest panel


115


fitting or nesting into each other face-to-face. The alternate spacing of seat panel slats


130


and backrest panel slats


135


is especially advantageous in this regard, promoting a compact, easy-to-ship package. This design presents a number of advantages, including reduced shipping volume and cost, and improved structural soundness and integrity during the shipping process.




Thus, embodiments of the invention provide significant advantages over the prior art. Furniture frames according to embodiments of the invention are stronger, easier to make and use, more durable, and less costly than previously known. Other advantages will be apparent to those of ordinary skill.




Although the invention has been described herein with respect to particular embodiments, the invention is not intended to be limited to those specific embodiments. For example, although this specification specifically references futons, embodiments of the invention are equally applicable to sofas, beds, sofa-beds, chairs and other items of furniture intended for use in an upright configuration and/or a more prone or reclined configuration, and/or that are convertible between two configurations. Although the above description frequently has used the term “topple member,” other terms can readily be used to describe the same item—e.g. pivot member, lever member, engagement member, locking element, to name a few. The topple member embodiments disclosed herein can be used with the interlocking slat embodiments, but any of the embodiments disclosed herein also can be used by themselves. Finally, the trademark BLUEBIRD is currently associated with the described topple member and associated products.



Claims
  • 1. A furniture frame movable between a sofa configuration and a bed configuration, the furniture frame comprising:a seat panel; and a back panel operably connected with the seat panel by connection structure; wherein the seat panel and the back panel are movable relative to each other to form the bed configuration of the furniture frame, in which the seat panel and the back panel are in substantially the same generally horizontal plane to support a generally horizontal cushion, and to form the sofa configuration of the furniture frame, in which the seat panel and the back panel are disposed at an angle to each other; further wherein a portion of the seat panel and a portion of the back panel overlap with each other to form a generally continuous cushion support surface down a center of the furniture frame when the furniture frame is in the bed configuration; further wherein one of the seat panel and back panel comprises a longitudinal cross rail, further wherein the seat panel comprises seat panel slats and the back panel comprises back panel slats, further wherein either the seat panel slats or the back panel slats are constructed to roll on the longitudinal cross rail as the furniture frame moves between the bed configuration and the sofa configuration; further wherein the connection structure comprises a pivotable member connected to the seat panel at a pivot point, the pivotable member being constructed to raise the back panel as the furniture frame moves from the bed configuration to the sofa configuration; further wherein the pivotable member comprises a first end and a second end, the first end of the pivotable member being constructed to engage and lift the back panel when the furniture frame is being moved from the bed configuration to the sofa configuration, and the second end of the pivotable member being constructed to engage the seat panel, separately from the pivot, such that a downward force exerted on the seat panel exerts a lifting force on the back panel to move the furniture frame to the sofa configuration.
  • 2. The furniture frame of claim 1, the back panel slats and the seat panel slats all being generally parallel to each other, only the back panel slats and the seat panel slats being constructed to provide an underlying contact surface for a cushion when the furniture frame is in the bed configuration.
  • 3. The furniture frame of claim 1, wherein the back panel comprises an engagement member, the pivotable member being constructed to contact the engagement member at a portion of the engagement member free of a cutout.
  • 4. A furniture frame movable between a sofa configuration and a bed configuration, the furniture frame comprising:a seat portion; and a back portion operably connected with the seat portion by connection structure; wherein the seat portion and the back portion are movable relative to each other to form the bed configuration of the furniture frame, in which the seat portion and the back portion are in substantially the same generally horizontal plane, and to form the sofa configuration of the furniture frame, in which the seat portion and the back portion are disposed at an angle to each other; further wherein the connection structure comprises a topple member, the topple member comprising a first end and a second end, the topple member being pivotally connected to the seat portion at a pivotal connection between the first end and the second end; further wherein the first end of the topple member is constructed to engage and lift the back portion when the furniture frame is being moved from the bed configuration to the sofa configuration, and the second end of the topple member is constructed to engage the seat portion, separately from the pivotal connection between the topple member and the seat portion, such that a downward force exerted on the seat portion exerts a lifting force on the back portion to move the furniture frame to the sofa configuration.
  • 5. The furniture frame of claim 4 constructed such that lifting the seat portion when the furniture frame is in the bed configuration causes the second end of the topple member to come into engagement with the seat portion, separately from the pivotal connection, and thereby create a sound audible to a user of the furniture frame.
  • 6. The furniture frame of claim 5, wherein the topple member is a first topple member, the furniture frame further comprising a second topple member on an opposite side of the furniture frame from the first topple member, the furniture frame being constructed such that lifting the seat portion when the furniture frame is in the bed configuration causes the first and second topple members to come into engagement with the seat portion and thereby create two sounds audible to a user of the furniture frame.
  • 7. The furniture frame of claim 4, wherein the second end of the topple member is constructed to engage a slat of the seat portion.
  • 8. The furniture frame of claim 4, wherein the topple member defines an outline shape consisting of two straight edges and one curved edge.
  • 9. The furniture frame of claim 4, wherein the center of gravity of the topple member is above the pivotal connection.
  • 10. A method of moving a furniture frame, having a seat portion and a back portion, between a bed configuration and a sofa configuration, the seat portion and the back portion being in substantially the same generally horizontal plane in the bed configuration, the seat portion and the back portion being disposed at an angle to each other in the sofa configuration, the method comprising:providing a topple member, the topple member comprising a first end and a second end, the topple member being pivotally connected to the seat portion at a pivotal connection between the first end and the second end; engaging the seat portion with second end of the topple member, separately from the pivotal connection between the topple member and the seat portion; exerting a downward force on the seat portion; and exerting a lifting force on the back portion with the topple member to move the furniture frame to the sofa configuration.
  • 11. The method of claim 10, further comprising:lifting the seat portion when the furniture frame is in the bed configuration, said lifting causing the second end of the topple member to engage the seat portion with a sound audible to a user of the furniture frame.
  • 12. The method of claim 11, further comprising adjusting the sound to the liking of the user.
  • 13. The method of claim 11, further comprising:providing a second topple member; and causing the two topple members to engage the seat portion with two sounds audible to a user of the furniture frame.
  • 14. The method of claim 10, further comprising adjusting the center of gravity of the topple member to change the manner in which it pivots about the pivotal connection.
  • 15. The method of claim 10, further comprising shipping the furniture frame in a pre-assembled condition, with at least the seat portion and the back portion pivotally connected and nested into each other face-to-face.
Parent Case Info

CROSS-REFERENCE TO RELATED APPLICATIONS The subject matter of this application is related to the subject matter of U.S. patent application Ser. No. 60/134,720, filed May 18, 1999, and 60/147,305, filed Aug. 5, 1999, priority to both of which is claimed under 35 U.S.C. § 119(e) and both of which are incorporated herein by reference.

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Provisional Applications (2)
Number Date Country
60/134720 May 1999 US
60/147305 Aug 1999 US