Information
-
Patent Grant
-
6726034
-
Patent Number
6,726,034
-
Date Filed
Wednesday, March 6, 200222 years ago
-
Date Issued
Tuesday, April 27, 200420 years ago
-
Inventors
-
Original Assignees
-
Examiners
Agents
- Christie, Parker & Hale, LLP
-
CPC
-
US Classifications
Field of Search
US
- 248 22212
- 248 22341
- 248 29721
- 312 2651
- 312 245
- 211 9401
- 211 9402
- 211 103
- 211 8701
- 211 9002
-
International Classifications
-
Abstract
A modular furniture system having at least one rail that has a grooved surface, at least one clip adapted to cooperatively engage the grooved surface of the rail(s), a fastener for securing the clip(s) to the rail(s), and at least one fixture mounted over the clip(s) and onto the rail(s). The clip(s) have a first end and a second end opposite the first end, the first end having two arms facing each other separated by a channel. The arms are capable of being biased toward each other as the clip is inserted into the grooved surface and maintains the clip in the grooved surface after the clip is inserted. The fastener is dimensioned to pass into the channel to secure the clip(s) to the rail(s). Several fixtures can be used with the furniture system to provide a number of different configurations, including surface mounted furniture systems, mobile furniture systems, and furniture systems that are either integral parts of other pieces of furniture or stand alone systems.
Description
FIELD OF THE INVENTION
The present invention relates to a modular furniture system that utilizes a novel clip design to allow for infinite adjustment and placement of components or fixtures within the furniture system. More particularly, the furniture system incorporates grooved rails which are adapted for receiving the clips which releasably lock within the groove to provide a support surface for the components or fixtures thereby providing for customization of the furniture system.
BACKGROUND OF THE INVENTION
Systems for arranging furniture and fixtures are well known, but often share the common drawback of being inconvenient to assemble and are limited in the number of configurations. For example, cabinet assemblies having vertically extending side support surfaces with multiple perforations or slots along the interior of the side surfaces allow for placement of fixtures such as shelving or drawers, but are limited in arrangement because of the fixed locations of the side surfaces and the slots. In addition, the means for attaching the fixtures to the support surfaces are often unable to withstand heavy loads and cannot be readily re-positioned without disassembling the entire system.
The use of rails having vertically extending grooves is also known for a variety of uses such as office furniture, home furnishings, or merchandising displays. The known systems, however, are lacking aesthetic appeal and convenience because the points of connection between components within the systems have visible physical fasteners and cannot be changed independently of other points of connection. For example, connections between grooved rails and fixtures have been accomplished by mounting a bracket between the lips of the grooved rails and then attaching the fixture to the bracket. The disadvantage of known brackets has been either the limitation of having to install the bracket from an end of the rail, or the limitation that the bracket is bulky and has multiple parts, such as buttons and springs. Accordingly, it is desirable to have a means for connecting a fixture to a rail that allows for installation of the connecting means at any point in the rail's groove, yet have a compact size and relatively few components.
Further disadvantages of rail-based assemblies have been the way that the rails connect to support surfaces, such as walls, and the way that the rails connect to other rails. Both types of connections have included use of fasteners that are visible and provide a non-uniform appearance. Accordingly, it is desirable to have a rail-based assembly that connects rails to support surfaces and other rails in a manner that appears to be a single, solid construction.
In addition to furniture systems that mount to support surfaces, it is also known to have mobile furniture systems. The same drawbacks that exist in the fixed, mounted furniture systems also exist in the known mobile systems. The means for connecting the frame and fixtures to one another has been limited in adjustment and are undesirable aesthetically because fasteners are physically visible and not easily moved. Thus, it is desirable to have a mobile furniture system that has aesthetic appeal, yet practical convenience in terms of assembly and arrangement.
The fixtures mounted in or about furniture systems, particularly rail-based furniture systems, have been lacking in versatility because the means for mounting to the rails are not uniform for all fixtures in the furniture system. For example, shelving or boxes or drawers have required the use of different brackets or fasteners for being connected to the rails. In addition, known fixtures have been difficult to mount and un-mount from the rails. Accordingly, it is desirable to have fixtures that are adapted to be easily mounted within a rail-based furniture system and can be interchanged with other fixtures of the furniture system by using the same connection means for mounting the fixtures to the rails.
SUMMARY OF THE INVENTION
The present invention overcomes the problems of existing modular furniture systems by providing for easy adjustment, assembly, and interchangeability of the components of the system. The present furniture system includes a modular furniture system having at least one rail that has a grooved surface with a pair of internal lips, at least one clip adapted to cooperatively engage the grooved surface of the rail(s), a fastener for securing the clip(s) to the rail(s), and at least one fixture mounted over the clip(s) and onto the rail(s).
The clip(s) have a distal end, a proximal end, and a central disc disposed between the distal and proximal ends. The distal end has two arms situated opposite each other and forming a channel therebetween, and the proximal end has a fixture holding rod with an internal passage extending through the central disc into the channel. The fastener is dimensioned to pass through the internal passage and the channel to secure the clip(s) to the rail(s). As the fastener passes through the channel the arms are radially expanded against the internal lips of the grooved surface of the rail, thereby fixing the position of the clip in the rial.
Several fixtures can be used with the furniture system to provide a number of different configurations. The various fixtures, such as storage boxes, drawers, shelves, hanging rods, work surfaces, and white boards/pin boards, can be used with surface mounted furniture systems, mobile furniture systems, and furniture systems that are either integral parts of other pieces of furniture or stand alone systems.
BRIEF DESCRIPTION OF THE DRAWINGS
FIG. 1
shows a perspective view of a sample configuration of a surface mounted furniture system.
FIG. 2
shows a perspective view of a sample configuration of a mobile furniture system.
FIG. 3
shows perspective view of a rail, a clip, and a storage box in positions prior to combination of the three components.
FIG. 4
shows a top perspective view, with hidden lines, of the rail being secured to a support surface by a surface mount assembly.
FIG. 5
shows a perspective view of two clips connected by a spacer.
FIG. 6
shows a top perspective view of the clip in a position prior to being inserted into the rail.
FIG. 7
shows a top perspective view of the clip inserted into the rail and secured within the rail by a set screw.
FIG. 8
shows an exploded perspective view of a leg assembly.
FIG. 9
shows an exploded perspective view of a wedge-based locking mechanism of the leg assembly.
FIG. 10
show a exploded perspective view of a leg carriage and the rail.
FIG. 11
shows a perspective view of the sample configuration of the surface mounted furniture system shown in
FIG. 1
, with the various fixtures labeled with different reference numerals.
FIG. 12
shows an exploded perspective view of a white board/pin board positioned above a pair of clips.
FIG. 13
shows a perspective view of a pair of rails mounted within base structures and supporting a hanging rod for use in merchandising display.
FIG. 14
shows an exploded perspective view of a shelf, a pair gussets, and means for securing the gusset to the shelf and rails.
FIGS. 15
a-c
show side, front and rear perspective views of a pedestal.
FIG. 16
shows a perspective view of an identical half piece used to form a rail corner connector.
FIGS. 17
a-d
show different perspective views of the rail corner connector.
FIG. 18
a
shows an exploded perspective view of a lecture board secured within four rails which are interconnected by the rail corner connector.
FIG. 18
b
shows a close-up, enlarged view of area
18
b
of
FIG. 18
a.
FIG. 19
shows a tape dispenser to be used with the present furniture system.
FIG. 20
shows a pencil holder to be used with the present furniture system.
FIG. 21
shows a tray to be used with the present furniture system.
FIG. 22
shows a coat hook to be used with the present furniture system.
FIG. 23
shows a cd/document clip to be used with the present furniture system.
FIG. 24
shows a cable wallet to be used with the present furniture system.
DESCRIPTION OF THE PREFERRED EMBODIMENTS
Referring now to
FIG. 1
, a sample configuration of the furniture system
10
of the present invention is shown. The furniture system
10
is shown as a surface mounted furniture system, but can also be configured as a mobile furniture system
40
, which is shown in FIG.
2
and discussed below, or as an integral part of another piece of furniture, such as a cabinet, or as a stand alone system. The furniture system
10
includes one or more grooved rails
100
(four are shown by way of example) that are adapted to receive clips
200
which provide a means for connecting one or more fixtures
500
to the rails
100
. In
FIG. 1
, all fixtures are labeled with reference numeral “
500
,” but as will be discussed below, there are several fixtures that fall within the “fixtures
500
” designation, and each fixture has its own reference numeral. For the surface mounted furniture system
10
shown in
FIG. 1
, a surface mount assembly
300
is used to secure the rails
100
to a support surface
305
. In the embodiment shown in
FIG. 1
, the support surface
305
is a wall, and if also desired a floor. For the mobile furniture system
40
shown in
FIG. 2
, a leg assembly
400
is also used to support the rails
100
and fixtures
500
. It is also contemplated that the furniture system
10
, namely the rails
100
, clips
200
, and fixtures
500
can be fixed within a structure. For example, in a structure such as a cabinet or bookshelf the rails can be placed within the structure or made as an integral part of the structure. Further, it is contemplated that the present furniture system can be useful with neither the surface mount assembly
300
nor the leg assembly
400
, by using some form of a base structure
60
. As shown in
FIG. 13
, the rails
100
, clips
200
, and fixtures
500
are used with the base structure
60
, wherein the rails are mounted within the base structure such that the rails and fixtures are sturdily supported without needing to be surface mounted or on legs.
Referring to
FIG. 3
, the rails
100
contain at least one groove
120
, depending on the surface upon which fixtures will be secured to the rails. For the surface mounted furniture system
10
shown in
FIG. 1
, the rails preferably have at least two elongated grooves
120
, wherein one of the grooves is used to accommodate the surface mount assembly
300
for securing the rail to the support surface
305
, and the other groove
120
is used to accommodate one or more clips
200
for mounting one or more fixtures
500
. The rails
100
generally have a much greater length than width, wherein the grooves
120
extend along the length of the rails. The rails can be positioned, however, either vertically or horizontally, and can also have a number of different cross-sectional configurations, such as being generally square, circular, triangular, hexagonal, etc.
The rails
100
, shown in more detail in
FIGS. 3 and 4
, have for example, a generally square cross-sectional configuration and are positioned vertically so that the grooves
120
extend vertically along the length of the rails. Further, the rails
100
have four identical sides, and as shown in
FIG. 4
, each side comprises a groove
120
, an exterior surface
140
, an interior surface
160
, a pair of internal lips
170
, and a center extrusion
190
. Constructing rails
100
with four identical sides allows any of the four sides to be used as a mounting surface and, thus, simplifies assembly of the furniture system. As noted above, however, this feature is not required for assembly of the system. The material used to construct the rails
100
is preferably aluminum, but can be any material suitable for supporting a load, such as iron, steel, wood, and even a durable polymer or composite. The rails
100
are intended to provide support for accommodating a variety of different fixtures
500
, such as a storage box
510
, a drawer
520
, a shelf
530
, a gusset
535
, a hanging rod
540
, a white board or pin board
550
, and a working surface
560
(collectively referred to as “fixtures
500
”).
The connection between most of the fixtures
500
and the rails
100
can be achieved by using clips
200
, and with certain other fixtures the connection can be achieved by directly connecting the fixture to the rail by integral connectors on the fixture itself. The type of fixture mounted onto a rail
100
or between a plurality of rails
100
is sized relative to the rails and to the means for securing the fixture to the rails, often the clips
200
. In other words, rails, clips, and fixtures can be scaled in size relative to one another depending on the application of the furniture system. Although no precise proportionality is required, it is generally anticipated that larger rails and clips will be required to accommodate larger fixtures. For example, two rails
100
intended to accommodate a shelf for holding books or pictures would be smaller in size and require smaller clips
200
than would rails intended to accommodate heavy machinery such as automobile engines.
The presently preferred clip
200
is shown in
FIGS. 5
,
6
, and
7
. The clips
200
are designed to be positioned within the grooves
120
of rails
100
. Unlike traditional clips or brackets used with grooved rails, the present clip
200
can be installed along any point in the groove
120
, not just at the end surfaces. This provides greater flexibility in designing the furniture system of the present invention because it is easy to remove one fixture without having to remove another fixture positioned above or below the fixture.
Clip
200
preferably has a generally cylindrical shape comprising a distal end
210
, a proximal end
220
, and central disc
230
between the proximal and distal ends. The clip
200
is shown (
FIG. 6
) with a set screw
255
partially engaged through the proximal end and into a portion of the distal and of the clip. The distal end
210
is designed to cooperatively engage with groove
120
of rail
100
. The distal end serves as an anchor and comprises two half cylindrical arms
214
situated opposite each other and defining a channel
215
therebetween. The diameter of channel
215
gradually increases in the proximal direction until reaching the central disc
230
where the two arms join the disc. The arms
214
further comprise a first portion
214
a
and second portion
214
b
, wherein the first portion has a tapered end surface
216
and the second portion has a shoulder
218
. The first portion is larger in diameter than the second portion.
The arms
214
are partially compressible and positively biased so that the opposing arms can be compressed at the first portion
214
a
in order to be inserted into the groove
120
of rail
100
. The tapered end surface
216
of the first portion of each arm guides the clip
200
into the groove of the rail, wherein applying insertion force will cause the arms to compress towards the channel
215
. As shown in
FIG. 7
, after inserting clip
200
into groove
120
of rail
100
, the shoulders
218
of the second portion of each arm
214
rests against the internal lips
170
of rail
100
. Because the arms are positively biased and the shoulders
218
are indentations in the arms, the arms do not remain completely compressed after being inserted into the groove of the rail, but rather expand radially outward toward the internal lips
170
of the rail to create a friction fit. However, the clip
200
can still be moved within the groove in the direction of the groove. Because the shoulder
218
is preferably only machined along one surface of the arm, as opposed to around the entire arm surface, the clip cannot be rotated 360° within the groove. As explained below, the clip
200
is shown with the set screw
255
, fully inserted to the clip, which means the position of the clip in the rail is fixed.
After inserting the distal end of the clip into the rail, the central disc
230
rests against the exterior surface
140
of the rail at a distal surface
232
of the central disc. Opposite the distal surface
232
of the central disc
230
is a proximal surface
234
. The central disc
230
serves as a stop to prevent further insertion of the clip
200
into groove
120
of rail
100
.
Referring to
FIGS. 5
to
7
, the proximal end
220
of clip
200
extends outward from the proximal surface
234
of central disc
230
. The proximal end
220
comprises a fixture holding rod
222
for holding fixtures
500
between rails
100
. The fixture holding rod
222
further comprises a hollow cylinder
224
defining an internal passage
225
. The internal passage
225
extends from the proximal end
220
of the clip through the central disc
230
and ends at the channel
215
between arms
214
. The internal passage is adapted to receive a fastener, such as set screw
255
, which upon rotating will pass through the internal passage towards the channel
215
. The fastener or set screw should have a length sufficient to extend in the channel
215
, and can be a self-tapping screw or threaded depending on whether it is desired to have the internal passage
225
threaded to receive the set screw. As the set screw continues to travel in the distal direction it passes through channel
215
. The diameter of channel
215
, however, narrows in the distal direction towards the first portion
214
a
of arms
214
. Accordingly, as shown in
FIG. 7
, as the set screw continues to be rotated through internal passage
225
, the distal end
255
a
of set screw
255
pushes against the surfaces of the arms
214
that form channel
215
. Due to the configuration of the channel
215
and arms
214
, the set screw causes arms
214
to expand radially outward against internal lips
170
of rail
100
. The arms
214
, including shoulders
218
are pressed against groove
120
of rail
100
, particularly the internal lips
170
, such that clip
200
is locked at a point on rail
100
. The clip can be removed from the rail by removing the set screw
255
from the internal passage
225
, thereby causing arms
214
to return to their non-expanded position, which allows the clip to be forcibly pulled out of the groove
120
.
When clip
200
is locked onto the rail
100
, the fixture holding rod
222
is capable of supporting a load. Particularly, the fixture holding rod is specially adapted to fit within notches that are machined into fixtures
500
. For example, as shown in
FIG. 3
, storage box
510
has notches
512
machined into both of its side surfaces
514
, which allows the storage box to be mounted over the fixture holding rods
222
that extend outward from the opposing rails
100
(only one rail is shown). An example of various fixtures
500
mounted between opposing rails is shown in
FIG. 1
, wherein it is to be understood that clips
200
are cooperatively engaged with two rails
100
and fixture holding rods
222
are disposed within the notches in the fixtures.
Another feature available for clips
200
is to have more than one clip
200
connected by a spacer
280
. This is shown in
FIGS. 3 and 5
. The spacer
280
is an optional feature that attaches the clips
200
together at a distance apart that allows for easy installation of the clips into the rails. Typically, the length of the spacer
280
will be made to approximate the distance that notches
512
in the fixtures being mounted are spaced apart, so that a user does not have to measure the distance for spacing the clips that will be attached to the rails.
The presently preferred clip
200
is formed from a single piece of injection molded plastic. The clip
200
can be made, however, from several different materials, such as any semi-flexible metal or plastic, and can have a wide variety of different sizes and configurations. For example, the clip does not need to be generally cylindrical in shape, but rather can also be generally square, hexagonal, or any other shape that allows the clip and rail to cooperatively engage.
As mentioned above, the furniture system of the present invention can be either surface mounted, mobile, an integral part of a different structure or mounted to a base structure. The surface mounted furniture system
10
requires a surface mount assembly to attach the rails
100
to a support surface. A preferred surface mount assembly
300
is shown in
FIG. 4
, and substantially comprises a mounting flange
310
, a stand-off
320
, and a fastening bolt
330
. The surface mount assembly
300
is shown in combination with other components of the furniture system
10
in FIG.
1
. Generally, as shown in
FIG. 4
, the mounting flange
310
is secured to the support surface
305
, the fastening bolt
330
is disposed within the groove
120
of rail
100
and covered by the stand-off
320
, wherein the stand-off
320
is thereby positioned between rail
100
and mounting flange
310
.
The preferred surface mount assembly
300
creates a connection between rails
100
and the support surface
305
in a manner where no fasteners are readily visible. The mounting flange
310
comprises a base
311
having a mounting surface
311
a
and a supporting surface
311
b
. The mounting surface
311
a
is substantially flat and intended to mount against a substantially flat support surface
305
. The supporting surface
311
b
tapers outward and forms into a hollow protruding cylinder
312
which extends outward a distance sufficient to receive the stand-off
320
. The hollow protruding cylinder
312
continues until it abuts the base
311
. The base also comprises a through hole
315
which extends through the mounting surface
311
a
and continues into the open area of the hollow protruding cylinder
312
.
The mounting flange
310
is secured to the support surface by placing the mounting surface
311
a
of the base
311
against the support surface, and then positioning a fastener
316
through the opening of the hollow protruding cylinder
312
. The fastener
316
can be any type of screw or wall anchor fastener, such a toggle bolt, wood screw, or concrete anchor. After being secured to the support surface the fastener will be disposed within the mounting flange and not visible. The connection between the mounting flange and rail is accomplished by disposing the stand-off
320
through the hollow protruding cylinder
312
and then setting the stand-off in place by disposing a set screw (not shown) through a small aperture
313
in the bottom of the hollow protruding cylinder. Prior to inserting the stand-off through the mounting flange, it is preferable to have secured the stand-off and fastening bolt
330
to the rail
100
. The fastening bolt
330
matingly engages the internal surface of the stand-off
320
, and the head portion
332
of the fastening bolt is sized to be disposed through the groove
120
of rail
100
by positioning the fastening bolt from an end surface of the rail. Once the placement of the rail has been determined, the stand-off is tightened over the fastening bolt, thereby securing the stand-off to the rail, and the stand-off is then mounted in the mounting flange.
It is understood that alternative surface mount assemblies can be used to secure the rails
100
to a support surface, but the presently preferred assembly provides structural integrity and effectively conceals all fasteners. Furthermore, the surface mounted system can have the rails
100
secured to additional support surface. For example, in addition to having the rails secured to the support surface
305
or a wall, the rails can also be supported by a support surface such as a floor. In such a configuration, the bottoms of rails would rest against the floor, allowing much of the weight of the surface mounted system to be borne by the floor, thus greatly increasing the relative strength of the system.
The mobile furniture system
40
, shown in
FIG. 2
, represents an embodiment where the furniture system includes, amongst other fixtures
500
, a working surface
560
as a fixture. This embodiment illustrates four rails
100
, but a mobile furniture system can be formed with any number of rails exceeding two, or even a single curved rail that has two opposing surfaces. The mobile furniture system
40
requires a leg assembly
400
to support the rails
100
and fixtures
500
, particularly working surface
560
. The leg assembly
400
serves as front legs to the mobile furniture system because (as seen in
FIG. 2
) the rear legs are the rails
100
. The leg assembly
400
is specially designed to provide a strong connection with the bottom surface of the work surface
560
.
As shown in
FIG. 8
, the leg assembly
400
comprises at least one leg
420
, wherein each leg
420
comprises a leg attachment mechanism such as wedge-based locking mechanism
470
, a tube
460
, and a leg base
440
. The wedge-based locking mechanism comprises a leg flange
472
, a plurality of wedges
474
, a nut plate
476
, and a screw
478
. The wedge-based locking mechanism is inserted as a single unit into the leg tube
460
, and after the locking mechanism and leg tube are effectively locked together, this combined assembly is mounted to the bottom of the working surface
560
by securing a plurality of fasteners
480
through apertures in the leg flange
472
. Referring to
FIG. 9
, the assembly of the locking mechanism
470
comprises the leg flange
472
having a base
472
a
for attaching the leg flange to the bottom of the working surface
560
, and tapered surfaces
473
which are adapted to accommodate the interior surfaces
475
of the wedges
474
, and the nut plate
476
rests against the bottom surfaces
477
of the wedges
474
so that the wedges are held against the leg flange. The nut plate is held in place by the screw
478
which passes through the leg flange and the nut plate, wherein rotation of the screw causes the nut plate to be drawn towards the leg flange, thereby causing the wedges to be drawn against the tapered surface
473
of the leg flange.
The wedges
474
can be interconnected in a desired configuration by a plurality of webs
474
a
. The webs
474
a
are designed to break when exposed to a predetermined force, preferably the force equal to hand force with a hex wrench. Rotation of the screw
478
does not occur until the assembled locking mechanism
470
has been placed within the hollow portion of leg tube
460
. Once rotation of the screw takes place, the nut plate is drawn upward towards the leg flange and the wedges
474
are equally drawn against the leg flange so that the wedges are forcibly engaging the interior surface of the leg tube
460
, thereby securely locking the locking mechanism
470
within the leg tube
460
.
The leg tube
460
receives the locking mechanism
470
and the leg base
440
. The leg base
440
can be designed to match the exterior appearance of the rails
100
, and connects to the leg tube by placing set screws
462
through adjustment holes
464
in the leg tube. The leg tube and leg base are telescopically connected so that the height of the leg
420
, and consequently the height of the work surface
560
, can be adjusted by changing the distance that the leg base
440
is inserted into the leg tube
460
. The locking mechanism
470
, leg tube
460
, and leg base
440
attach to the bottom of the work surface
560
through the leg flange
472
, and the bottom of the leg
420
can have either a caster
430
or a glide
435
(both shown in
FIG. 8
) which rests between the leg and the floor/bottom support surface.
Referring to
FIG. 10
, the rear legs of the mobile furniture system, which are the rails
100
, connect to the work surface
560
by a leg carriage
442
, which mounts over the rails
100
and secures to the work surface
560
(as shown in FIG.
2
). The leg carriage
442
comprises a rail channel
443
that is sized to slidably receive the rails
100
, a mounting plate
444
, and a casing
446
. The mounting plate
444
is preferably in the shape of a half circle and is adapted to mount substantially flush against the bottom surface of the work surface after a plurality of fasteners
430
are placed through holes in the mounting plate. The casing
446
surrounds the rail when the rail is disposed through channel
443
, and further comprises at least one aperture
445
. The aperture
445
is preferably positioned in the back facing surface of the casing
446
so that a set screw can be placed through the aperture to secure the leg carriage
442
to the rail
100
without any fasteners being readily visible.
The ability to use the features of the present invention as part of a separate structure, rather than being surface mounted or mobile, is understood because the rails
100
, clips
200
, and various fixtures
500
can be built into a pre-fabricated structure or installed into a solid, movable base, structure wherein the rails would simply extend upwards from the bottom base (as shown in FIG.
13
). In such applications of the present invention, the advantages achieved by the rails, clips, and fixtures would not be diminished.
With respect to the various fixtures
500
that can be used with the different embodiments of the present furniture system, many advantages are achieved by the clips
200
, which allow for simple connection to both the rails
100
and the fixtures
500
. There are numerous types of fixtures that fall within the group “fixtures
500
.” Several different fixtures are shown in
FIG. 11
, including storage boxes
510
, drawers
520
, shelves
530
, gussets
570
, white board/pin boards
550
, and the working surface
560
. These fixtures have notches
512
which cooperatively join the fixture holding rods
222
of clips
200
. The notches
512
can have various configurations for different fixtures, such as the bayonet shape notch
512
shown in
FIG. 3
that is part of storage box
510
, and the notches
512
shown in
Fig. 12
that are part of the white board/pin board
550
. The white board/pin board
550
comprises a first frame
552
and second frame
554
, wherein a writeable surface
553
and/or a pinnable surface
555
are mounted between the first and second frames, such that the combined components of the white board/pin board allow the fixture to be mounted over the clips
200
. Further, the construction of the notches
512
on the first and second frame enables either the writable surface
553
or the pinnable surface
555
to be exposed towards a user of the furniture system when the white board/pin board is mounted within the rails. The notches allow the white board/pin board to be snapped over the clips
200
. Depending on the particular fixture, the notches
512
allow fixtures to be mounted to a single rail
100
, or between two or more opposing rails
100
, by simply guiding the fixture over the fixture holding rods
222
which are extending outward from the rails
100
.
As shown in
FIG. 13
, the hanging rod
540
also has notches
512
that mount over the clips, as well as a practical construction that works well with the present furniture system when it is used as a merchandising display system, particularly a clothing display. The hanging rod
540
can have a wide range of configurations, so long as it is has notches
512
to connect with the rails
100
and support a load. The hanging rod should be dimensioned to have a diameter that accommodates hangers regularly used by stores and individuals to hang clothing. The hanging rod
540
can have a predetermined, fixed length that allows the hanging rod to be positioned between opposing grooves
120
of one or more rails
100
, by being mounted over the clips
200
. Also, the hanging rod can be made adjustable in length by making the hanging rod out of two or more pieces, such that the two or more pieces telescopically connect in a way that makes the length of the hanging rod easily adjustable.
Another fixture used with the present invention is the gusset
570
, which is shown in
FIGS. 11 and 14
. The gusset
570
can be used as a support structure for holding other fixtures, such as the shelves
530
, or can be designed to be a stand alone fixture. For example, in
FIG. 11
the gusset
570
is shown supporting the shelves
530
. This embodiment of the gusset if further shown in
FIG. 14
, wherein the gusset
570
comprises a support surface
572
, a pair of mounting holes
574
, and a gusset body
576
, wherein the gusset is an integral unit having the gusset body
576
comprise most of the gusset
570
. The support surface
572
comprises a generally flat surface that is adapted to allow another object, such as the shelf
530
, to rest on the support surface, and can have holes
573
machined through it to allow screws
575
to connect the shelf to the gusset. Securing means are used to secure the gussets to the rails. The securing means shown in
FIG. 14
is a plurality of carriage bolts
578
and locking knobs
579
. The carriage bolts
578
slidably engage the grooves
120
of the rails and are disposed through the mounting holes
574
of the gusset. Once the desired position of the gusset along the rail has been determined, the gusset is secured to the rail by placing the locking knobs over the carriage bolts, which are adapted to matingly engage and secure the gusset between the rail the locking knobs. It is also understood that the mounting holes
574
are adapted to receive the clips
200
, such that the clips are inserted through the mounting holes and secured to the rails
100
in the manner described above, and the gusset is secured to the rail by the clips and corresponding set screws. Although the gusset is shown as having a pair of mounting holes
574
, and requiring a plurality of carriage bolts and locking knobs (or clips), it is understood that a single mounting hole
574
can be placed in the gusset body
576
to allow the gusset to be mounted to a rail.
The shelf
530
mounts between opposing grooves
120
of one or more rails
100
by attaching to a pair of gussets
570
. As shown in
FIGS. 11 and 14
each shelf
530
is mounted to a pair of gussets
570
and connected to the support surface
572
of each gusset by the screws
575
. Thus, the shelves
530
are part of the category “fixtures
500
” even though each shelf
530
first attaches to a separate fixture, namely the gusset
570
, before attaching to grooved surfaces of the rail
100
. Another structure for creating a shelf-like surface is to have the gusset
570
serve as the shelf by enlarging the support surface
572
to a size that can accommodate objects being placed on it. Therefore, the gusset
570
has a number of utilities, including attaching to different fixtures or by serving as a stand alone fixture.
Another feature of the present furniture system includes a pedestal
590
, which is shown in FIG.
15
. The pedestal
590
can be mounted as part of the furniture system between rails
100
because it contains the requisite notches
512
, or can be used independently as a mobile cabinet. The pedestal
590
overcomes disadvantages of known pedestal by providing a structure that prevents unwanted tipping when the pedestal drawers
592
are opened outward from the front face
591
of the pedestal. The problem of tipping in known pedestals, and known file cabinets, has only been solved by use of placing a heavy weighted object in the back portion of the pedestal, thereby counter-balancing the forward pulling force that results from a heavy top or bottom drawer being pulled open.
The present pedestal overcomes this problem with a footing
595
that extends from the bottom surface
594
of the pedestal and extends outward from the front face
591
of the pedestal. The footing
595
is cantilevered a predetermined distance from the bottom surface and front face of the pedestal. The distance the footing
595
extends depends upon the size of the pedestal, particularly the height and depth of the pedestal. The addition of the footing
595
to the bottom surface of the pedestal serves to move the fulcrum point of the pedestal towards the front of the pedestal, thereby allowing the pedestal to withstand greater loads in opened drawers without tipping. In addition, the pedestal
590
comprises a retractable handle
596
and one or more casters
593
, which allow for easy movement of the pedestal. The handle
596
is shown extended above a top surface
598
of the pedestal, and is housed within a sheath
597
when the handle is not extended up. The casters
593
are placed on the bottom surface of the pedestal approximately opposite from the footing
595
, at a position where the casters provide adequate support to prevent the pedestal from tipping when it is in a stationary position. The pedestal further has the feature of being mountable within the rails
100
, because the pedestal has notches
512
, similar to the box
510
, such that the pedestal's position can be fixed within either the surface mounted or mobile furniture system.
Another feature of the present furniture system includes rail corner connector
700
. Rail corner connector
700
is a device that connects two adjacent rails
100
together in a manner that gives the visual impression that the two rails
100
are a single, continuous rail. The rail corner connector
700
can be used to connect two rails
100
, whose ends are positioned relative to one another at a variety of different angles. An example of the rail corner connector securing two rails together is shown in
FIG. 18
, wherein the rail corner connector
700
is comprised of two identical half pieces
750
. One aspect of achieving the appearance of a single, uniform rail is to have the rail corner connector
700
dimensioned similar to the rails. The actual structure of the rail corner connector
700
will likely be quite different than the rails, but the outer appearance can be similar.
Referring to
FIGS. 16 and 17
a
-
17
d
, the rail corner connector
700
comprises two identical half pieces
750
that interlock to form a single rail corner connector
700
.
FIG. 16
shows the half piece
750
which comprises an exterior side
751
and an interior side
752
, and when the two half pieces are combined to form the rail corner connector
700
, the interior sides of the two half pieces with by adjoining. Each half piece
750
further comprises a first screw mount
753
and a second screw mount
754
, wherein the first and second screw mounts are positioned at opposite ends of the half piece
750
and extend from the interior side
752
of the half piece. The ends of the half piece
750
comprise a first outer face
755
and a second outer face
756
positioned opposite one another. The first screw mount
753
is positioned at the first outer face
755
, and the second screw mount
754
is positioned at the second outer face
756
. The first and second screw mounts
753
,
754
each comprise an extended portion
757
which extends in the form of a half circle from the outermost portion of the interior side
752
, and includes a hole
758
in its center. The extended portion
757
for the first screw mount
753
is set back a distance from the first outer face
755
, and the extended portion
757
for the second screw mount
754
is set flush with the second outer face
756
.
As shown in
FIGS. 17
a
-
17
d
, the two half pieces
750
interlock to form a single corner connector
700
by inversely flipping one of the half pieces relative to the other half piece, so that when combining the two halves the first screw mount
753
of one half is adjoining the second screw mount
754
of the other half. As shown in
FIG. 17
a
, the first and second screw mounts of the two opposing halves combine to create a flush outer face
770
for the single corner connector
700
. Further, it is shown that the second screw mount
754
, which is set flush with the second outer face
756
, is adjoined with the first outer face
755
, wherein it is understood that the first screw mount
753
is resting below the second screw mount
754
.
The thickness of each extended portion
757
is substantially equal to the distance that the first screw mount
753
is set back from the first outer face
755
, which allows the second screw mount
754
to be positioned flush against the first screw mount
753
, yet also create a flush outer face
770
for the newly combined corner connector
700
. The interlocked extending portions
757
of the first and second screw mounts of the two half pieces
750
have the holes
758
of each extending portion aligned at the flush outer face
770
of the corner connector
700
. The flush outer faces
770
are intended to adjoin end surfaces of rails
100
, so that the corner connector and rail ends can create the appearance of a single rail. Because the flush outer faces
770
have holes
758
, a screw or other suitable fastener can pass through the corner connector in order to secure the corner connector
700
to the rail
100
. The ability to pass a screw through the corner connector is achieved by a window
780
which represents portions from each of the half pieces
750
where an indentation
782
(shown in
FIG. 16
) had been machined, or molded, into the outer surface of the interior side
752
. The window
780
is positioned such that a line of sight is available from the window to the first and second screw mounts. The concept of the window
780
providing a line of sight is depicted in
FIGS. 17
a
thru
17
d
, wherein the perspective view of the corner connector
700
in
FIG. 27
a
is being rotated in a clockwise direction in
FIGS. 17
b, c
, and
d
. In
FIGS. 17
c
and
d
, the line of sight through window
780
to the holes
758
in the first and second screw mounts (which appear in
FIG. 17
a
as the flush outer face
770
) is evident. The window
780
is a sufficient size to allow passing of a screw therethrough to connect the corner connector
700
to a rail
100
, wherein the point of connection with the rail is through the center extrusion
190
portion of the rail (shown in FIG.
4
).
The exterior side
751
of each half piece
750
of corner connector
700
can have a shallow groove
785
machined into it so that it will resemble the grooves
120
machined into the rails
100
. Aside from the aesthetic appeal of having the corner connector closely resemble the dimensions of the rails
100
, the corner connector can serve the function of holding fixtures. For example, the end of the corner connector opposite the window
780
can have a connector groove
760
(shown in
FIG. 17
a
) which is again formed by the two half pieces
750
. The use of the connector groove
760
to support a lecture board
551
is shown in
FIGS. 18
a
and
18
b
, which also shows how corner connector
700
allows two rails to be joined in order to give the appearance of a single curved rail. Just as with the rails
100
, the corner connector
700
can have any type of configuration as long as it cooperatively joins with rails
100
. The connector
700
is joined to the rails
100
by the screws
759
which pass through the holes
758
in the connector and engage the center extrusion
190
of each of the rails being joined by the connector.
Additional features of the present furniture system include various fixtures which can attach to rails
100
either directly by having an integral clip or by first connecting to one or more clips
200
. For example,
FIG. 19
shows a tape dispenser
580
;
FIG. 20
shows a pencil holder
582
;
FIG. 21
shows a tray
584
;
FIG. 22
shows a coat hook
586
;
FIG. 23
shows a cd/document clip
588
, and
FIG. 24
shows a cable wallet
589
.
In addition to the specific features and embodiments described above in detail, it is understood that the present invention includes all equivalent structures to the structures described herein, and is not to be limited to the disclosed embodiments. For example, the scope of the present furniture system includes a single rail
100
having a curved shape wherein a single grooved surface
120
on the rail
100
has the appearance of two opposing grooved surfaces that are adapted to receive clips
200
and capable of supporting fixtures
500
therebetween. Further, the category “fixtures
500
” includes fixtures that can be mounted to a single grooved surface
120
of a single rail
100
by a single clip
200
. Individuals skilled in the art to which the present furniture system pertains will understand that variations and modifications to the embodiments described can be used beneficially without departing from the scope of the invention.
Claims
- 1. A modular and configurable furniture system comprising:at least one rail having a first grooved surface and a second grooved surface positioned on a different exterior surface of the rail that cooperatively engages a surface mount assembly for securing the rail to a support surface; at least one clip having a first end and a second end opposite the first end, the first end having two arms facing each other separated by a channel, the arms capable of being biased toward each other as the clip is inserted into the first grooved surface and maintains the clip in the first grooved surface after the clip is inserted; a fastener dimensioned to pass into the channel to secure the clip to the rail; and at least one fixture mounted over the clip.
- 2. The furniture system of claim 1 wherein the channel is configured so that the arms expand against internal lips of the rail as the fastener extends into the channel.
- 3. The furniture system of claim 1, wherein the two arms of the clip comprise a first portion and second portion, the first portion having a tapered surface for inserting the arms into the first grooved surface and the second portion having a shoulder for slidably engaging internal lips of the first grooved surface.
- 4. The furniture system of claim 1, wherein at least one of the two arms of the clip includes a shoulder adapted to rest against internal lips of the first grooved surface so that the clip can slide within the first grooved surface of the rail.
- 5. The furniture system of claim 1, wherein the surface mount assembly comprises a mounting flange secured to the support surface, a stand-off positioned between the mounting flange and the rail, and a bolt for securing the stand-off to the grooved surface of the rail.
- 6. The furniture system of claim 1 further comprising at least one leg assembly for supporting a work surface mounted to the rail and the leg assembly.
- 7. The furniture system of claim 1 wherein the fixture is a storage box.
- 8. The furniture system of claim 1 wherein the fixture is a drawer.
- 9. The furniture system of claim 1 wherein the fixture is a hanging rod.
- 10. The furniture system of claim 1 wherein the fixture is a white board.
- 11. The furniture system of claim 1 wherein the fixture is a pin board.
- 12. The furniture system of claim 1 wherein the fixture is a gusset.
- 13. The furniture system of claim 1 further comprising a gusset and means for securing the gusset to the rail.
- 14. A modular and configurable furniture system comprising:at least one rail having a grooved surface; at least one clip adapted to cooperatively engage the grooved surface of the rail, the clip comprising: a distal end and a proximal end opposite the distal end; the distal end having two arms situated opposite each other and forming a channel therebetween; the proximal end comprising a fixture holding rod having an internal passage extending into the channel; a fastener dimensioned to pass through the internal passage and into the channel to secure the clip to the rail; and a fixture mounted over the fixture holding rod of the clip.
- 15. The furniture system of claim 14 wherein the channel is configured so that the arms expand against internal lips of the rail as the fastener extends into the channel.
- 16. The furniture system of claim 14, wherein the two arms of the clip comprise a first portion and second portion, the first portion having a tapered surface for inserting the arms into the grooved surface and the second portion having a shoulder for slidably engaging internal lips of the grooved surface.
- 17. The furniture system of claim 14, wherein at least one of the two arms of the clip includes a shoulder adapted to rest against internal lips of the grooved surface so that the clip can slide within the grooved surface of the rail.
- 18. The furniture system of claim 14, wherein the rail has a second grooved surface positioned on a different exterior surface of the rail that cooperatively engages a surface mount assembly for securing the rail to a support surface.
- 19. The furniture system of claim 18, wherein the surface mount assembly comprises a mounting flange secured to the support surface, a stand-off positioned between the mounting flange and the rail, and a bolt for securing the stand-off to the grooved surface of the rail.
- 20. The furniture system of claim 14 further comprising at least one leg assembly for supporting a work surface mounted to the rail and the leg assembly.
- 21. The furniture system of claim 14 wherein the fixture is a storage box.
- 22. The furniture system of claim 14 wherein the fixture is a drawer.
- 23. The furniture system of claim 14 wherein the fixture is a hanging rod.
- 24. The furniture system of claim 14 wherein the fixture is a white board.
- 25. The furniture system of claim 14 wherein the fixture is a pin board.
- 26. The furniture system of claim 14 wherein the fixture is a gusset.
- 27. The furniture system of claim 26 wherein the supports a shelf.
- 28. A furniture system comprising:a plurality of rails; means for securing a fixture to the rails; and at least one connector for adjoining two rails at end surfaces of the two rails, wherein the connector comprises two identical half pieces which combine to form the connector, each of the identical half pieces having a first screw mount and second screw mount extending from an interior side of the half pieces and positioned at opposite ends of each of the half pieces, wherein the first screw mount of one identical half piece adjoins the second screw mount of the other identical half piece, and wherein the rail connector has an exterior dimension similar to the rails and when secured between the end surfaces of the two rails creates an appearance of a single continuous rail.
- 29. The furniture system of claim 28 wherein the connector further includes a window for access to the first screw mount and the second screw mount.
US Referenced Citations (29)