The present invention relates generally to agricultural furrow openers having replaceable tips, and more particular to an opener wherein the replaceable tip body is arranged to mount on the opener body in combination with a second replaceable body, which in some embodiments forms a wing on one or both sides of the tip so that the tip and associated wing(s) can be replaced together or separately according to their respective degrees of wear.
Furrow openers are used in agriculture to create furrows in the ground for delivery of one more materials thereinto, for example seed, fertilizer or a combination thereof. The openers features bodies that are attached to shanks that depend down toward the ground from the frame of an implement being conveyed over the ground in a forward working direction, typically a wheeled implement towed in such direction by a suitable vehicle, such as an agricultural tractor. It is known to use a removably mounted piece or body at lower forward point on the opener body to form the tip of the opener that depends into the ground in a position leading the one more delivery channels or conduits through which material is dropped into the furrow formed by the displacement of earth as the tip rips through the ground. The use of a removable piece to form the tip allows the tip to be replaced without replacement of the rest of the opener, as the tip experiences the greatest wear of all the opener components due to its leading position cutting through the ground.
Openers of various configurations are known in the art, including single shoot openers that deploy a single material (e.g. seed or fertilizer) from a central discharge opening at a central location across the furrow, and double shoot openers that deploy one material, (e.g. fertilizer) from a central discharge opening and one or more side rows of other material (e.g. seed) each off to a respective side of the central row of the first material. Side banding openers use a single laterally positioned outlet spaced off to one side from the central opening to deliver the one laterally positioned row of material, while paired row openers feature to lateral outlets on respective sides of the central opening to deliver two rows of the second material on opposite sides of the single central row of the first material.
Side banding and paired row openers feature one or two wing-shaped features respectively, each wing projecting off to the respective side of the tip on the central portion of the opener body that attaches to the implement shank, whereby the wing leads the respective lateral outlet of the opener to clear space into which the second material is delivered through that outlet. The wing angles upward from front to back so that the soil rides up and over the wing to fall back in place over the material delivered to the furrow flow just behind the outlet.
In prior art replaceable tip openers with side banding or paired row wings projecting to one or both sides of the tip, the wings have been formed as integral parts of the tip body. Accordingly, should the tip and wing(s) wear at different rates under ongoing use of the opener, the wearing of one such feature to a level requiring replacement means that the other integral feature is also replaced, regardless of whether its condition makes such replacement necessary.
Applicant has developed a new replaceable tip system for an opener, where a multi-piece construction allows replacement of the tip and lateral wing(s) at separate times.
According to a first aspect of the invention there is provided a furrow opener for mounting on an agricultural implement shank for movement therewith in a forward working direction, the furrow opener comprising:
an opener body including a shank mount arranged to support the opener body on the implement shank, and upper and lower interface portions at a forward side of the opener body;
a tip body comprising:
an intermediate body comprising a mounting portion arranged to interface with the rear accommodating portion of the tip body and the lower interface portion of the opener body to fit in the accommodating space defined therebetween.
Preferably a rear side of the intermediate body is arranged to embrace about the forward side of the opener body onto opposing lateral sides thereof.
Preferably the tip body comprises an embracing portion at the rear side thereof, which is arranged to embrace about the forward side of the opener body onto opposing lateral sides thereof.
Preferably the embracing portion of the tip body is disposed below the top interface portion and above the rear accommodating portion.
Preferably the top interface portion of the tip body and the upper interface portion of the opener body comprise opposite ones of a socket and a projection matably receivable in said socket.
Preferably the upper interface portion of the opener body comprises the socket, which opens downward and comprises side walls for fitting over respective lateral sides of the projection, which extends upwardly on the tip body.
Preferably there are provided aligned holes passing through the side walls of the socket, a corresponding through hole passing transversely through the projection at a position aligning with the aligned holes of the socket when the projection is matingly received therein, and a retaining pin for passage through the aligned holes of the socket and the through hole of the projection when same are aligned.
Preferably the socket and the projection are wedge-shaped to each grow wider from front to back moving in a downward direction due to downward and forward sloping at a front of the socket and the projection relative to a vertical rear of the socket and the projection.
Preferably a rear side of the intermediate body and the lower interface portion of the opener body feature opposite ones of a slot and a tongue matably receivable in said slot.
Preferably the intermediate body comprises a forward jutting feature at a front side thereof and the tip body comprises a rearward jutting feature at the rear accommodating portion thereof, the forward jutting feature of the intermediate body being arranged to fit over the rearward jutting feature of the tip body to suspend the intermediate body from the tip body.
Preferably the intermediate body is one of a plurality of intermediate bodies each comprising a respective said mounting portion arranged to fit within the accommodating space between the tip body and the opener body, and each having a different respective number, between zero and two, of wing portions each projecting laterally outward from the respective mounting portion on a respective lateral side thereof, whereby the intermediate body is selectable from among the plurality of intermediate bodies according to a numbering and positioning of product discharge locations on the opener body.
The intermediate body may have a single wing portion projecting laterally outward from the mounting portion on only one side thereof, and the opener body has a lateral discharge opening on only one side thereof in a position trailing the single wing portion of the intermediate body.
Alternatively, the intermediate body may have a pair of wing portions projecting laterally outward from the mounting portion on opposite sides thereof, and the opener body has a pair of lateral discharge openings on opposing sides thereof in positions respectively trailing the wing portions of the intermediate body.
As a further alternative, the intermediate body may be free of any wing portions projecting laterally outward from the mounting portion thereof, and the opener body has a central discharge opening in a position trailing the mounting portion of the intermediate body.
Preferably the tip body and the intermediate body are arranged to be secured in place relative to the opener body through fastening of only a single fastener.
Said fastener may engage the opener body and only one of said tip body or said intermediate body.
Alternatively, there may be provided a single fastener engaging with the opener body and both the tip body and intermediate body, for example a vertical bolt passing through the tip body and opener body along the front of the opener body.
Preferably the intermediate body is arranged to be clamped in place between the tip body and the opener body under fastening of the tip body to the opener body with the intermediate body in the accommodating space, without additional fastening of the intermediate body to either the tip body or the opener body.
Preferably there is provided a fastening arrangement operable to fasten the tip body to the opener body where the upper interface portion of the opener body mates with the top interface portion of the tip body.
According to a second aspect of the invention there is provided a method of mounting a tip body on an opener body of a furrow opener in which the opener body comprises a shank mount arranged to support the opener body on an agricultural implement shank for movement therewith in a forward working direction, the method comprising:
positioning the tip body together with an intermediate body such that a top interface portion of the tip body engages with an upper interface portion at a forward side of the opener body, a rear side of the tip body engages with a front side of the intermediate body, a rear side of the intermediate body engages with the forward side of the opener body below the engagement between the top interface portion of the tip body and the upper interface portion of the opener body, and a furrowing portion of the tip body extend downwardly and forwardly from the engagement thereof with the intermediate body to extend past a bottom end of the opener body; and
fastening at least one of the tip body and the intermediate body to the opener body.
Preferably the method involves fastening only one of the tip body and the intermediate body to the opener body, wherein the fastening cooperates with the engagement between the bodies to secure the other of the tip body and the intermediate body to the opener body without additional fastening therebetween.
Preferably the method involves fastening the tip body to the opener body at the engagement of the top interface portion of the tip body with the upper interface portion of the opener body.
Preferably the method involves first selecting the intermediate body from a plurality of intermediate bodies each having a mounting portion suitably shaped to fit between the tip body and opener body, each of the plurality of intermediate bodies having a different number of wing portions projecting laterally from the mounting portion, wherein the selection involves matching the number of wing portions of the selected intermediate body to a number of lateral material discharge locations found at lateral positions on the opener body so that each lateral material discharge location on the opener body is led by a respective wing portion of the intermediate body in the forward working direction.
In the accompanying drawings, which illustrate exemplary embodiments of the present invention:
Referring again to
The arcuate upper front wall 22 continues upward past the top ends of the side walls, where the length of its arcuate span extends to nearly 360-degrees, and remains as such for a short upward distance, before reducing back down to about 180-degrees for another short upward distance, and then returning to a nearly full 360-degree span at its top end. The two nearly full circle spans 26 of this member above the top of the side walls 20 substantially close around a cylindrical space to define a tube into which the discharge end of a seed delivery hose can be inserted, with the smaller semi-cylindrical span 28 between these nearly full circle spans 26 leaving a slot or gap 30 at which a hose clamp can be fitted around the seed hose and semi-cylindrical span 28 to clamp the seed hose to the opener body 14. Accordingly, with the opener mounted on the shank 32 of an air seeder, and the seed hose thereof clamped to the opener 10, the end of the seed hose opens into the hollow space between the side walls of the opener body 14 just behind the closed front end of this space, whereby seed can fall from the hose through the a vertical channel that is bound on three sides by the side and front walls of the opener body so that the seed will fall through an opening 31 left between the side walls 20 at the bottom of this channel into a furrow formed by opener. Above and behind the opening 31, a rear plate 34 may close off the upwardly and rearwardly sloping edges of the side walls, and present mounting fastener-holes 36 through which the opener can be bolted to the implement shank 32.
The opener body 14′ of the paired row opener of
Another opener body similar to that of
Where the openers of the present invention differ from prior art openers of the same is in the removable nature of the tip body and intermediate body that define the leading tip and lateral wing or wings (where present) of the opener. Conventionally, the tip body and the lateral wing present in front of each laterally outward outlet 42 are rigidly fixed to the opener body, for example by welding. Accordingly, when the tip or any included wing is worn to a degree requiring replacement, the opener has been replaced as a whole. The present invention not only allows these components to be replaced, but furthermore allows the option of replacement of the tip and one or more wings at separate times. Further details on how this is accomplished in particular embodiments of the present invention are provided as follows.
With reference to
Below the triangular top portion, the tip body is wider, thereby giving the triangular top portion a protrusion-like structure projecting from a wider lower portion of the tip body. With matching tapered or triangular shapes that widen in a downward direction, the upwardly projecting triangular top portion of the tip body is snugly receivable in a conforming manner inside the downward-opening socket of the cap to interface the two components together with the flat rear face 70a of the tip body's triangular upper portion against an upper portion of the vertical front wall of the opener body. A roll pin or other suitable fastener can be engaged through the holes 56 in the cap side walls and the aligning transverse through hole 72 in the upper portion 70 of the tip body 14, which secures the tip body to the cap, thereby fastening the tip body to the opener body in a fixed position as the pivoting of the tip body about the pin axis is blocked by the positioning of the tip body's upper portion 70 snugly between the vertical front of the opener body and the sloped front of the cap.
At the lower end of the front face 70b of the triangular upper portion of the tip body, a ridge portion 80 bulges outward from the triangular upper portion 70 on three sides thereof to present an upward facing, flat, central front ledge 82 spanning across the bottom of the sloped front face 72b of the triangular upper portion, and two lateral ledges 84 each projecting out from a respective vertical side 70c of the triangular upper portion. The flat front ledge 82 abuts against the lower end of the cap's central span 54 when the triangular upper portion 70 of the tip body is fully engaged in the socket of the cap 50. Each side ledge 84 is integral and continuous with the central ledge 82, first sloping downward and rearward therefrom before smoothly turning upward and rearward to catch around the barb portion 62 of the respective side wall 52 of the cap and extend into the notched out portion 58 of this side wall. The ledge 84 drops vertically off from its crest or peak 84a so that the resulting rearward facing vertical face abuts the rectangular stem portion 62 of the cap's side wall 52. The thickness of the ridge portion 80 of the tip body, i.e. the width of each ledge projecting from the triangular upper portion 70, matches or closely follows the side wall thickness of the cap 50 so that the outer faces of the ridge portion lie flush with the outer faces of the side walls and central span of the cap.
A lower half of the tip body below the ridge and triangular portions 70, 80 features an embracing portion 90 lying beneath the rear of the triangular portion 70 behind and below the rear vertical faces of the side ledges 84 that are located distance forward from the rear face 70a of the triangular portion. On each side of the triangular portion 70, the embracing portion 90 features a respective arm 92 branching laterally outward therefrom flush with the rear face 70a of the triangular portion and then turning rearward, so that the two arms 92 form a C-shaped or square-bracket shaped channel for embracing about the lower front wall of the opener body 14 a short distance over the respective side walls 20 thereof.
The lower half of the tip body 12 also defines a furrowing portion 100 depending downwardly and forwardly from the ridge and embracing portions 80, 90 to present a steeply sloped front face 100a which extends downward past the bottom end of the opener body 14. With reference to
At each vertical side 106 of the furrowing portion 100, the laterally outermost surface 108 extends rearward from the front face 100a. The rear edge 110 of this outermost surface has a profiled shape, first sloping down and forward at 110a from the respective arm 92 of the embracing portion 90, then turning horizontally rearward at 110b before turning vertically downward at 110c, from which it then slopes forward and downward again at 110d, but at a less angle than at the edge's upper end. This forms a nose-shaped or triangular notch 112 jutting into the furrowing portion from the rear end thereof at each side thereof immediately below the embracing portion 90, and a rearward jutting stub 114 located beneath the nose-shaped notch 112. The rear edges 110 of the laterally outermost side surfaces 108 of the furrowing portion are not directly joined with another. That is, the rear edge 110 of each outermost side surface 108 is defined by a recessed area on each side of a central remainder of the furrowing portion that defines a tongue 116 that projects rearward from the rear edges of the outermost side surfaces and separates the recessed areas on opposing sides of the tip body. This tongue 116 has a vertical rear edge 116a positioned parallel to, but forwardly spaced from, the rear face 70a of the tip body's upper triangular portion 70. The rearward jutting stub 114 of the laterally outermost face on each side 106 of the furrowing portion stops short of reaching the rear edge of the tongue 116.
The depth of the recessed areas on each side of the tip body takes a single-step decrease 160 at an intermediate position along the bottom 110d of the rearward jutting stub 114, where the furrowing portion 100 continues downwardly past a bottom edge 116b of the tongue 116. The boundaries of this shallower recess 118 slope downward and forward at 110e from the bottom 110d of the rearward jutting stub 114 to near the front face 100a of the furrowing portion 100, where the next boundary edge 110f slopes more steeply downward along the front face of the furrowing portion 100, before the next recess boundary 110g slopes downward and rearward to the final boundary edge 110h, which slopes upward and rearward parallel to the upward and rearwardly sloped bottom end 120 of the furrowing portion. The arrangement of recessed side areas and the failure of the tongue 116 to reach the plane of the vertical rear face 70a of the upper triangular portion 70 of the tip body mean that when the triangular upper portion 70 is received in the socket of the cap 50 with the rear face 70a situated against the front wall of the opener body, spaces are left between the rear features of the tip body and the lower half of the opener body's front wall to accommodate mating features of the intermediate body, which are now described in the following passages.
The rear of the tip body and the front of the intermediate body are thus conformingly shaped to mate together when interfaced in suitable alignment. The nose-shaped projections 134 jutting forward from the intermediate body fit into the nose-shaped notches or recesses 112 at the rear of the tip body 12. This engagement also acts to fit the rearward projecting stub 114 at each side of the tip body into the respective gap between the nose-shaped and L-shaped projections of the intermediate body, to fit the L-shaped projections 136 into the recess areas below the rearward jutting stubs 114 of the tip body, and to fit the tongue 116 of the tip body 12 into the slot 138 of the intermediate body. This fitting of the tongue 116 between the projections of the intermediate body prevents relative lateral displacement between the tip body and intermediate body when mated together, while the fitting of the rearward jutting stubs 114 between the projections on the intermediate prevents relative vertical displacement between the mated components. The upward and rearward slope of the bottom of the tip body's tongue and the bottom of the intermediate body's slot give cause these features to taper in height in a rearward direction, thus easing the process of inserting the tongue into the slot, as the shorter rear end of the tongue easily slips into the taller front end of the slot.
Referring to
To aid in later disassembly of the bodies, for example to enable replacement of one or both of the tip and intermediate bodies, the cap 50 may feature a through hole 54a in the central span 54 at the front of the cap through which a punch can be driven downward to help knock the triangular upper portion 70 of the tip body loose from within the socket of the cap.
The paired row opener 10′ of
Each wing 18 sweeps rearward as it extends laterally outward from the central portion of the intermediate body 16′. A front surface 142 of each wing is obliquely oriented to slope upward from front to back. At the rear end of this front surface 142, an abutment 144 juts perpendicularly upward a short distance from the front surface. From the top end of this abutment 144, a first top surface 146a of the wing runs horizontally rearward, from which a second top surface 146b slopes upward and further rearward to a rear end 148 of the wing 18. The rear end of the wing sweeps rearward and laterally outward from just behind the central mounting portion of the intermediate body 16′. The outer lateral edge 150 of each wing 18 lies generally parallel to the side walls 20 of the opener body 14′, giving each wing a parallelogram appearance in plan view, as seen in
Each wing 18 wraps slightly inward about the front end of the central mounting portion at the downturned leg 136b of the respective L-shaped projection 136 of the mounting portion, where the inner edge of the front surface 142 extends downward and forward from the downturned leg 136b of the L-shaped projection 136. This leaves a gap between the resulting forward-jutting front/inner corners 158 of the two wings 18 immediately in front of the central mounting portion. Turning again to
The opener of
The interior space bound between the side walls of the opener body 14′ may be divided into front and rear portions, the front portion defining the seed delivery channel whose bottom end empties into the outlet chamber for lateral discharge of seed on opposite sides. The rear portion may be open at the bottom end thereof between the rear of the outlet chamber and a lower end 34a of the rear plate 34 of the opener body, as shown at 162 in
Accordingly, not only does the present invention allow for optional separate replacement of the tip and wing(s) of an opener, and provide a simple one-point-fastening arrangement whereby the two components are held in place by a single pin, but the present invention offers efficient manufacturing options by employing a standard tip-body design that can be employed in different opener types simply by cooperating with different intermediate-body types.
With reference to
With reference to
Assembly of the tip body and intermediate body to the cap-equipped opener body is the same as the preceding embodiments, except that the rear face 70a of the upper triangular portion 70 of the tip body and the rear face of the vertical wall 132 of the intermediate body 16 are not placed flush against the flat front wall of the opener body 14″, but instead abut flush against a flat front face 170b of the backing plate 170 of the cap piece 50″. The arms 92 of the intermediate body thus embrace about opposite side edges of the backing plate 70. One motivation for wanting to use a backing plate of the welded cap piece to form the rear support for the removable tip body and intermediate body is that a higher precision of flat-surface uniformity may be attainable in manufacture of the cap piece, for example by casting, than in the metal-forming process used to fabricate the above-described type of opener body 14″ by bending it into shape from an initially flat plate, thus allowing for more consistent, flush abutment between the assembled pieces in order to provide maximum strength to the assembled opener.
While detail has been given in the forgoing embodiments concerning the use of particular mating/conforming shapes and configurations for the fitting together of the tip, intermediate and opener bodies in a cooperable manner, it will be appreciated that variations may be employed to achieve similar result. For example, the illustrated embodiments employ a cap with a hollow socket into which a projecting feature on the tip body engages, and a slot in the intermediate body into which a tongue of the tip body engages. Another embodiment may reverse one or both of these configurations, for example having the hollow socket and slot features on the tip body and mating projecting features on the opener and intermediate bodies. Another embodiment may employ separate fasteners for connecting separately replaceable tip and intermediate bodies to the opener body, although the one-step fastening of the illustrated embodiments is preferred for ease of installation and removal of components.
Since various modifications can be made in my invention as herein above described, and many apparently widely different embodiments of same made within the spirit and scope of the claims without department from such spirit and scope, it is intended that all matter contained in the accompanying specification shall be interpreted as illustrative only and not in a limiting sense.
This application claims benefit under 35 U.S.C. 119(e) of U.S. Provisional Patent Application Ser. No. 61/638,872, filed Apr. 26, 2012.
Number | Date | Country | |
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61638872 | Apr 2012 | US |