1. Field of the Invention
The present invention relates to a fuse holder for holding a plurality of fuses and a fuse interruption mechanism using the same.
2. Description of the Related Art
Conventionally, a fuse interruption mechanism using a fuse holder as described, for example, in Japanese Unexamined Patent Publication No. H07-169382 has been provided in an electrical connection box such as a junction box or a fuse box to be installed in an automotive vehicle in some cases. The fuse holder is provided with a plurality of fuse holding portions, so that a plurality of fuses can be held. The fuse holder is mounted to be able to approach and separate from the electrical connection box and the fuses held in the fuse holder are made connectable to and disconnectable from the connection terminals provided in the electrical connection box, whereby the fuse interruption mechanism is configured. Such a fuse interruption mechanism is used to cut off supplied power by temporarily removing the fuses from the connection terminals provided in the electrical connection box for the purpose of preventing the consumption of a battery by so-called dark current circuits, which constantly consume power, such as a clock, a malfunction of an air-bag and the like, for example, in the case of transporting an automotive vehicle a long distance.
When the vehicle is used, the fuse holder is caused to approach the electrical connection box and an inserting operation of connecting the fuses held in the fuse holder to the corresponding connection terminals is performed. However, since the plurality of fuses are simultaneously connected in the fuse holder described in Japanese Unexamined Patent Publication No. H07-169382, a large insertion force is required, which has presented a problem of a large burden on a worker.
The present invention was developed in view of the above situation and an object thereof is to provide a fuse holder with a novel structure capable of improving insertion operability in the fuse holder for holding a plurality of fuses and provide a fuse interruption mechanism with a novel structure using such a fuse holder.
A first aspect of the present invention relating to a fuse holder is directed to a fuse holder configured such that main body portions of fuses are to be mounted thereinto and including a plurality of fuse holding portions in which lead portions of the fuses are to be held in a projecting state, wherein holding positions of the fuses by the plurality of fuse holding portions are made different from each other in a projecting direction of the lead portions from the main body portions in the fuses.
In the fuse holder structured according to the present invention, the positions of tip edge portions of the lead portions of the fuses held in the respective fuse holding portions are made different from each other in a connecting direction to connection terminals provided in an electrical connection box, which is the projecting direction of the lead portions from the main body portions. This can shift peaks of an insertion force by making timings, at which the lead portions of the respective fuses are connected to the connection terminals arranged at the same height in the electrical connection box, different. As a result, the insertion force required for the connection of the fuses can be reduced and insertion operability can be improved.
Note that the number of the fuse holding portions can be arbitrarily set and three or more fuse holding portions may be provided. Further, in the case of providing three or more fuse holding portions, the fuse holding position by at least one of them has only to be different from those of the others.
According to a second aspect of the present invention relating to the fuse holder, in the fuse holder according to the first aspect, a difference between the positions of tip edge portions of the lead portions of the respective fuses held in the plurality of fuse holding portions is larger than a distance from a press start point where pressing by the lead portion is started at a connection terminal to be connected to the lead portion to a press end point where the pressing by the lead portion is completed.
In this aspect, the press start point of the connection terminal means a pass point of the lead portion where the lead portion of the fuse actually comes into contact with both contact pressure blades and the pressing of the contact pressure blades to expand a spacing therebetween by the lead portion is started when the connection terminal is, for example, a U-shaped so-called tuning fork terminal widely used for the connection of a fuse and formed with a pair of contact pressure blades facing each other. On the other hand, the press end point means a pass point of the lead portion where the pressing of the contact pressure blades to expand the spacing therebetween is completed. The insertion force of the lead portion reaches a peak between the press start point and the press end point and becomes substantially constant after passing through the press end point. Accordingly, it is possible to reliably shift peaks of the insertion force and reduce the insertion force by preventing the lead portion of the other fuse from reaching the press start point while a specific lead portion is located between the press start point and the press end point.
According to a third aspect of the invention relating to the fuse holder, in the fuse holder according to the first or second aspect, the fuse holding portion includes an accommodating portion into which the main body portion of the fuse is inserted and accommodated in a direction perpendicular to the projecting direction of the lead portion and a lock means for holding the main body portion in a state accommodated in the accommodating portion by locking the main body portion in the direction perpendicular to the projecting direction of the lead portion.
In this aspect, the fuse is inserted into the fuse holding portion in a horizontal direction (direction perpendicular to the projecting direction of the lead portion) and an engagement force of the lock means is applied in the horizontal direction. This can eliminate a need to ensure an insertion/withdrawal force of the lead portion into/from the connection terminal by a holding force of the lock means unlike in the case of locking in a vertical direction (projecting direction of the lead portion), the lock means can be made small and simple, and a force required to mount the fuse into the fuse holder can be reduced. Further, since the fuse holding position can be accurately set in the projecting direction of the lead portion by inserting the fuse in the horizontal direction, the position of the tip edge portion of the lead portion can be accurately set for each fuse.
According to a fourth aspect of the present invention relating to the fuse holder, in the fuse holder according to any one of the first to third aspects, the fuse holder includes a guide portion for guiding the fuse holder to an electrical connection box, in which connection terminals to be connected to the lead portions of the fuses are provided, movably in the projecting direction of the lead portions, and a temporarily holding portion for positioning and temporarily holding the lead portions in a state unconnected to the connection terminals by being locked to the electrical connection box.
According to this aspect, the fuse holder can be locked to the electrical connection box by the temporarily holding portion and the fuses can be mounted in the electrical connection box via the fuse holder while being removed from the connection terminals. This makes it possible to prevent the fuses removed from the connection terminals from being lost, connect the fuses only by pushing the fuse holder mounted in the electrical connection box in advance in a guiding direction of the guide portion, and facilitate a connecting operation.
The present invention relating to a fuse interruption mechanism is directed to a fuse interruption mechanism in which a fuse holder holding a plurality of fuses is mounted to be able to approach/separate from an electrical connection box including a fuse connection circuit accommodated therein, and lead portions of the plurality of fuses are connected/disconnected to/from a plurality of connection terminals of the fuse connection circuit by causing the fuse holder to approach/separate from the electrical connection box, wherein the plurality of connection terminals of the fuse connection circuit are arranged at the same height position in an approaching/separating direction of the fuse holder, and the fuse holder according to any one of the first to fourth aspects is used as the fuse holder.
According to such a fuse interruption mechanism, the plurality of fuses held in the fuse holder can be connected and disconnected to and from the connection terminals provided in the electrical connection box at once by causing the fuse holder to approach and separate from the electrical connection box. Further, by mounting the fuse holder into the electrical connection box, the fuses disconnected from the connection terminals can be mounted in the electrical connection box via the fuse holder and the loss of the fuses can also be prevented. By using the fuse holder according to any one of the first to fourth aspects relating to the fuse holder as the fuse holder, it is possible to reduce an insertion force of inserting the plurality of fuses into the plurality of connection terminals arranged at the same height position in an inserting/withdrawing direction of the lead portions and facilitate a connecting operation. In this way, the fuses can be easily connected to and disconnected from a dark current circuit, an air-bag circuit or the like from which the fuses are temporarily removed, for example, during long-distance transportation.
In the present invention relating to the fuse holder and the fuse interruption mechanism, the fuse holding positions by the plurality of fuse holding portions in the fuse holder are made different from each other in the projecting direction of the lead portions of the fuses. In this way, it is possible to make timings, at which the lead portions of the fuses are connected to the connection terminals, different and shift peaks of the insertion force. As a result, insertion operability can be improved by reducing the insertion force.
Hereinafter, embodiments of the present invention are described with reference to the drawings.
First,
The fuse holder 10 is an integrally molded article made of synthetic resin. When viewed from front (see
Two fuse holding portions 26a, 26b are formed in a central part of the fuse holder 10. Since the fuse holding portions 26a, 26b are structured to be substantially similar to each other, the fuse holding portion 26a is described below, components of the fuse holding portion 26b are denoted by reference signs similar to those for the fuse holding portion 26a in the drawings and the fuse holding portion 26b is not described.
The fuse holding portion 26a is formed with an accommodating portion 28 which is open on the front plate portion 20. The accommodating portion 28 is a rectangular hollow space of a size corresponding to the main body portion 16 of the fuse 12a and extends between the front plate portion 20 and the rear plate portion 22. Upper walls 30, 30 are formed on an upper end edge part of the accommodating portion 28. The upper walls 30, 30 are in the form of plates projecting in directions toward each other from central parts of inner surfaces extending in a longitudinal direction (vertical direction in
A lock claw 36 as a lock means is formed on the inner surface of the accommodating portion 28. The lock claw 36 is formed on an end part of the inner surface on the side of the front plate portion 20 located at an outer side in the accommodating portion 28 of each of the fuse holding portions 26a, 26b. The lock claw 36 extends a predetermined length from the lower wall 32 toward the upper wall 30 and a projecting distance from the inner surface of the accommodating portion 28 is gradually increased from the side of the front plate portion 20 toward the rear plate portion 22.
Such fuse holding portions 26a, 26b are formed at positions shifted from each other in the vertical direction. In this embodiment, the fuse holding portion 26a is formed to be lower than the fuse holding portion 26b. As shown in
The connection terminals 38 have been conventionally widely used as connection terminals for the fuses 12a, 12b and have a U-shaped so-called tuning fork shape in which a pair of contact pressure blades 44, 44 are formed to face each other. Holding protrusions 46, 46 having a substantially semi-circular cross-section and projecting in directions toward each other are integrally formed on tip edge parts of the contact pressure blades 44, 44. Positions on tip sides of the contact pressure blades 44, 44 (upper side in
A pressing force of pressing the contact pressure blades 44, 44 in directions away from each other to expand a spacing therebetween is applied to such a connection terminal 38 when the lead portion 14 comes into contact with the press start points 40, 40 as shown in
Further, the front plate portion 20 and the rear plate portion 22 of the fuse holder 10 are formed with the pair of guide portions 18, 18 projecting downwardly at opposite sides of the fuse holding portions 26a, 26b. Detachment preventing claws 48 projecting outwardly in a facing direction (vertical direction in
Further, resilient piece portions 24, 24 are integrally formed at the opposite sides of the fuse holding portions 26a, 26b between the facing surfaces of the front plate portion 20 and the rear plate portion 22. The resilient piece portions 24, 24 are coupled at lower end parts to the front plate portion 20 and the rear plate portion 22, while being in an uncoupled state at upper end parts by being separated from the front plate portion 20 and the rear plate portion 22. This enables the upper end parts of the resilient piece portions 24, 24 to be resiliently deformed inwardly of the fuse holder 10 with the lower end parts as supporting points. Note that operating protrusions 50, 50 projecting outwardly in a width direction (lateral direction in
As shown in
Particularly in this embodiment, the upper walls 30, 30 of the accommodating portions 28 are formed only in central parts of the accommodating portions 28 in the longitudinal direction (vertical direction in
As shown in
Further, a holder insertion hole 70 is provided above the fuse mounting portions 68a, 68b in the case 64. In the holder insertion hole 70, guide holes 72, 72 formed into rectangular holes extending in the vertical direction, which is a projecting direction of the contact pressure blades 44 of the connection terminals 38a, 38b, are formed at opposite sides of the fuse mounting portions 68a, 68b. Further, temporarily holding projections 74, 74 projecting upwardly are formed on opening edge parts of the holder insertion hole 70 at the opposite sides of the fuse mounting portions 68a, 68b.
As shown in
Then, the operating protrusions 24, 24 of the fuse holder 10 are pressed inwardly of the fuse holder 10 to resiliently deform the resilient piece portions 24, 24 inwardly of the fuse holder 10, whereby the temporarily holding claws 52, 52 are disengaged from the temporarily holding projections 74, 74 and enabled to pass through the holder insertion hole 70 by being inserted into the fuse holder 10. Then, the fuse holder 10 is caused to approach the electrical connection box 62 while being guided by the detachment preventing claws 48 and the guide holes 72, thereby being located at a connection position shown in
Further, the fuse holder 10 located at the connection position shown in
In the fuse holder 10 in this embodiment, the holding position of the fuse 12a by the fuse holding portion 26a is located before (closer to the connection terminal 38) that of the fuse 12b by the fuse holding portion 26b in the projecting direction of the lead portions 14, i.e. in the connecting direction of the fuses 12a, 12b to the connection terminals 38a, 38b. Thus, when the fuse holder 10 is caused to approach the electrical connection box 62, the lead portions 14 of the fuse 12a are connected to the corresponding connection terminal 38a earlier than the lead portions 14 of the fuse 12b as shown in
Further, the main body portions 16, 16 of the fuses 12a, 12b are inserted into the accommodating portions 28, 28 of the fuse holding portions 26a, 26b in the horizontal direction perpendicular to the projecting direction of the lead portions 14. This enables the main body portions 16 to be accurately positioned in the vertical direction by being sandwiched between the upper walls 30 and the lower walls 32 of the accommodating portions 28. Further, by the contact of the upper walls 30 and the lower walls 32 with the main body portions 16, holding forces for the fuses 12a, 12b at the time of insertion into and withdrawal from the connection terminals 38a, 38b are ensured. Thus, a lock means for holding the fuses 12a, 12b can be configured by the small-sized and simple lock claws 36 and forces required to mount the fuses 12a, 12b into the fuse holder 10 can also be reduced.
Although the embodiments of the present invention have been described above, the present invention is not limited to the specific description thereof. For example, the number of the fuse holding portions may be set at three or more. In such a case, the fuse holding position by at least one fuse holding portion has only to be different from those of the other fuse holding portions.
Further, the specific shape of the fuse holder described in the above embodiment is merely an example and the specific shape of the fuse holder of the present invention is not limited to this. For example, the mounting direction of the fuses into the fuse holder is not limited to the horizontal direction as described in the above embodiment and the fuses may be inserted and mounted into the fuse holder in the vertical direction (connecting direction of the fuses to the connection terminals). Further, the specific shapes of the guide portions 18 and the resilient piece portions 24 in the above embodiment can also be appropriately changed. Furthermore, the guide portions and the temporarily holding portions are not necessarily required and the use of the present invention is not limited to the fuse holder to be mounted into the electrical connection box.
10: fuse holder, 12a, 12b: fuse, 14: lead portion, 16: main body portion, 18: guide portion, 26a, 26b: fuse holding portion, 28: accommodating portion, 36: lock claw (lock means), 38: connection terminal, 40: press start point, 42: press end point, 52: temporarily holding claw (temporarily holding portion), 56: tip edge portion (lead portion), 60: fuse interruption mechanism, 62: electrical connection box, 66: printed board (fuse connection circuit), 68a, 68b: fuse mounting portion, 72: guide hole
Number | Date | Country | Kind |
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2012-228549 | Oct 2012 | JP | national |
Filing Document | Filing Date | Country | Kind |
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PCT/JP2013/061830 | 4/23/2013 | WO | 00 |
Publishing Document | Publishing Date | Country | Kind |
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WO2014/061298 | 4/24/2014 | WO | A |
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Number | Date | Country |
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50-75088 | Jul 1975 | JP |
5-159693 | Jun 1993 | JP |
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Number | Date | Country | |
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20150228434 A1 | Aug 2015 | US |