Aspects of the disclosure relate to electrical components, and more particularly to a container to hold fuses.
A power supply unit is an electrical device that supplies electric power to an electrical load. Power supply units typically have a power input connection, which receives energy in the form of electric current from a source, and one or more power output connections that deliver current to the load. The primary function of a power supply is to convert electric current from a source to a correct voltage, current, and frequency to power a load. A power supply unit may perform a variety of functions, such as, but not limited to, power conversion, alternating current to direct current (AC-DC) or DC-DC conversion, adjusting voltage levels, and providing backup power during power grid outages. A power supply system typically includes multiple power sources (or power supply units) that provide power and power management functionality including load current sharing among the multiple power sources.
An increased demand for high power density power supply designs can demand higher power output performance in smaller packages. To meet high power density design requirements, components are physically arranged in tighter and tighter arrangements. As such, board space or real estate can be highly limited.
In addition to the challenge of finding board space in which to place components, time-intensive installation procedures during the manufacturing process may be designed to prevent unintentional interactions between closely-packed components. Some components, such as fuses, may have extra installation steps designed to isolate multiple fuses from each other and from other board components. For example, installation of a fuse in a printed circuit board (PCB) may include placing the body of the fuse in heat shrink tubing and putting sleeving on each of the wires to reduce or minimize interaction of the fuse's electrically conductive surfaces. Other materials such as room-temperature-vulcanizing (RTV) silicone may be further used to maintain the physical placement of the fuse with neighboring components as well.
It would be advantageous to decrease the number of installation steps while reducing the board space footprint for one or more fuses on a PCB.
In accordance with one aspect of the present disclosure, a fuse holder comprises a first body half and a second body half. The first body half comprises a wall having a fuse cavity formed therein, a first channel formed therein and extending from a first end of the fuse cavity of the first body half, and a second channel formed therein and extending from a second end of the fuse cavity of the first body half. The second body half comprises a wall having a fuse cavity formed therein, a third channel formed therein and extending from a first end of the fuse cavity of the second body half, and a fourth channel formed therein and extending from a second end of the fuse cavity of the second body half. The first channel and the third channel mate together and form a first fuse lead guide path, and the second channel and the fourth channel mate together and form a second fuse lead guide path.
In accordance with another aspect of the present disclosure, a method of assembling a fuse assembly comprises positioning a first fuse in a first fuse cavity of a first body half of a fuse holder and fastening a second body half of the fuse holder to the first body half to form a first support cavity about the first fuse. The first body half comprises a wall has the first fuse cavity formed therein, a first channel extending from the first fuse cavity and configured to form a first fuse lead guide path, the first fuse lead guide path configured to guide a first lead of the first fuse from the first support cavity to a first position extending from the fuse holder. The second channel extends from the first fuse cavity and is configured to form a second fuse lead guide path, the second fuse lead guide path configured to guide a second lead of the first fuse from the first support cavity to a second position extending from the fuse holder. The second body half comprises a wall has a second fuse cavity formed therein configured to receive the first fuse, a third channel extending from the first fuse cavity and configured to mate with the first channel, and a fourth channel extending from the first fuse cavity and configured to mate with the second channel.
The drawings illustrate embodiments presently contemplated for carrying out the invention.
In the drawings:
While the present disclosure is susceptible to various modifications and alternative forms, specific embodiments thereof have been shown by way of example in the drawings and are herein described in detail. It should be understood, however, that the description herein of specific embodiments is not intended to limit the present disclosure to the particular forms disclosed, but on the contrary, the intention is to cover all modifications, equivalents, and alternatives falling within the spirit and scope of the present disclosure. Note that corresponding reference numerals indicate corresponding parts throughout the several views of the drawings.
Examples of the present disclosure will now be described more fully with reference to the accompanying drawings. The following description is merely exemplary in nature and is not intended to limit the present disclosure, application, or uses.
Example embodiments are provided so that this disclosure will be thorough and will fully convey the scope to those who are skilled in the art. Numerous specific details are set forth such as examples of specific components, devices, and methods, to provide a thorough understanding of embodiments of the present disclosure. It will be apparent to those skilled in the art that specific details need not be employed, that example embodiments may be embodied in many different forms and that neither should be construed to limit the scope of the disclosure. In some example embodiments, well-known processes, well-known device structures, and well-known technologies are not described in detail.
Although the disclosure hereof is detailed and exact to enable those skilled in the art to practice the invention, the physical embodiments herein disclosed merely exemplify the invention which may be embodied in other specific structures. While the preferred embodiment has been described, the details may be changed without departing from the invention, which is defined by the claims.
The fuses 104, 105, 106 may be constructed of any of a variety of materials known in the art. For example, the cylindrical body portion of the fuse may be made of glass to allow for visual inspection of the fuse element within the body or be made of other materials such as ceramic, reinforced plastic, and the like. In addition, the interior volume of the fuse may be filled with air, sand, or other non-electrically conductive materials. Typically, a glass body fuse has a lower voltage rating than a ceramic body fuse. The fuse element may be a fast-acting type or a slow-acting type. The speed of action of the fuse of breaking at a desired current value is based on the heat generated as the current flows through the fuse. In some designs, the fuses may be able to withstand a high amount of heat. However, whether or not a high heat is generated in the fuses, a window 113 in one or more of the body halves 102, 103 allows generated heat to be distributed to the environment that can reduce trapped heat within the fuse holder 101 contributing to early or unexpected conduction loss (e.g., electrical disconnection of the internal fuse element from one or more of the fuse ends).
Installing the fuse assembly 100 on a mounting surface such as a PCB 114 includes aligning leads 107-112 with respective through-hole vias 115 in the PCB 114. In addition to the through-hole vias 115 for the leads 107-112, the PCB 114 includes through-hole vias 116 for posts 117, 118 extending from a bottom side of the fuse holder 101. As described herein, a plurality of lead channels directs the bending of the leads 107-112 into alignment positions with their respective vias. It is noted that while the embodiments of the fuse holder 101 illustrated herein include supporting positions for three fuses (e.g., fuses 104-106), other contemplated embodiments include more or less than three fuses. For example, a single fuse holder may be beneficial for directing the bending and positioning of the leads into position for easier installation and may provide electrical isolation from adjacent components without needing extra installation steps otherwise used to isolate the separate leads and affix the fuse body in place.
An internal portion or volume 122 of the fuse holder 101 includes a fuse cavity 123, 124, 125 formed in a wall 126, 127 of each body half 102, 103 for each of the fuses 104, 105, 106. When the body halves 102, 103 are closed or fastened together in an abutting relationship, the fuse cavities 123, 124, 125 may form substantially cylindrical spaces or support cavities absent any cutout portion for the window 113. Extending in the wall 126 from a vertically central end portion of each cavity 123-125 in a direction in line with a first portion of the respective leads 107-112 is a channel 128-133 through which the leads 107-112 are guided for alignment with their respective PCB through-hole vias 115. As shown in
For example, referring to a local coordinate axis 134 illustrated in
Referring to
The embodiments described herein provide a fuse holder assembly having a compact geometry that maintains electrical isolation between the adjacently positioned fuses. The fuse holder assembly eases installation by aligning fuse leads and reducing the number of parts and installation steps needed during manufacturing of an electrical component such as a power supply unit. Furthermore, repeatability is enhanced in such a mechanically stable package assembly that also offers a small board space design to reduce its real estate footprint on the PCB.
While the invention has been described in detail in connection with only a limited number of embodiments, it should be readily understood that the invention is not limited to such disclosed embodiments. Rather, the invention can be modified to incorporate any number of variations, alterations, substitutions or equivalent arrangements not heretofore described, but which are commensurate with the spirit and scope of the present disclosure. Additionally, while various embodiments of the present disclosure have been described, it is to be understood that aspects of the present disclosure may include only some of the described embodiments. Accordingly, the invention is not to be seen as limited by the foregoing description but is only limited by the scope of the appended claims.
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PDM-AMI4-DDDDC 4 Position Sealed Fuse Holder, Posted Date Mar. 26, 2023 [online], [Retrieved Aug. 24, 2023], Retrieved from internet, https://spemco.com/pdm-ami4-ddddc-4-position-sealed-fuse-holder-water-proof-fuses-included/ (Year: 2023). |
Number | Date | Country | |
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20230386776 A1 | Nov 2023 | US |