Fused electrical disconnect device

Information

  • Patent Grant
  • 6771477
  • Patent Number
    6,771,477
  • Date Filed
    Wednesday, November 29, 2000
    23 years ago
  • Date Issued
    Tuesday, August 3, 2004
    20 years ago
Abstract
A fused electrical disconnect device comprises a housing and line and load connectors extending from one side of the housing. A line buss is disposed within the housing and is electrically connected to the line connector. A load buss is also disposed within the housing and is electrically connected to the load connector. A fuse holding cartridge is removably insertable into the housing. The fuse holding cartridge includes a body and line and load terminal blades extending from one side of the body. The line terminal blade contacts the line buss and the load terminal blade contacts the load buss when the fuse holding cartridge is inserted into the housing. A load protection fuse is removably insertable between the line and load terminal blades to establish an electrical current path between the line and load terminal blades.
Description




FIELD OF THE INVENTION




The present invention relates generally to low voltage, high current electrical power distribution systems, and more particularly to a fused electrical disconnect device for use in an electrical power distribution system.




BACKGROUND OF THE INVENTION




Power distribution systems, such as telephone switching offices in telecommunications systems are often constructed on a large scale to serve many customers. Since telephone communications are essential for most businesses, it is necessary to ensure that telecommunications systems of this nature are highly reliable. To keep telecommunications systems operational in the event of power interruptions, most telecommunications systems typically include a plurality of high-capacity storage batteries to provide electrical power for operating telecommunications equipment whenever power from the conventional power sources becomes unavailable.




In these telecommunications systems, batteries and power converters are usually connected together so that operating telecommunications equipment are supplied with power from a collection of sources. Notwithstanding this, it is desirable to be capable of isolating individual pieces of telecommunications equipment (or small groups thereof) from the power sources in order to perform maintenance and installation activities. It is also desirable to provide overload protection for telecommunications equipment on an individual basis.




Common overload protection devices for telecommunications equipment fall into two categories namely, fused electrical disconnect devices and circuit breakers. Fused electrical disconnect devices are typically connected to a power distribution panel interconnecting the power source supply buss and the load telecommunications equipment and include replaceable fuses that interrupt power when an overload or fault condition exists. When an overload or fault condition occurs and the fuse in the fused electrical disconnect device blows, the fuse must be removed from the fused electrical disconnect device and replaced before current flow to the telecommunications equipment can be resumed. Many variations of fused electrical disconnect devices exist. For example, a fused electrical disconnect device that includes an alarm fuse and a protection fuse is disclosed in U.S. Pat. No. 5,355,274 to Marach et al.




Circuit breakers typically include plug-in type connectors and are plugged into power distribution panels interconnecting load telecommunications equipment and the power source supply buss. Similar to fused electrical disconnect devices, circuit breakers also interrupt power when an overload or fault condition exists but can be manually reset to resume current flow to the telecommunications equipment without requiring the circuit breakers to be removed from the power distribution panels.




The connection interfaces and relative sizes of fused electrical disconnect devices and circuit breakers have, to-date, been radically different. As a result, it has not been possible to install circuit breakers in power distribution systems originally set up for use with fused electrical disconnect devices. The converse has also been true. Thus, switching the type of overload protection devices used in power distribution systems in the past has been costly and time consuming, making it impractical.




It is therefore an object of the present invention to provide a novel fused electrical disconnect device.




SUMMARY OF THE INVENTION




According to one aspect of the present invention there is provided a fused electrical disconnect device comprising:




a housing;




a line plug-in connector and a load plug-in connector, said line and load connectors extending from one side of said housing and being adapted to mate with complementary connectors in a power distribution panel; and




a load protection fuse element removably insertable into said housing to establish an electrical current path between said line connector and said load connector.




In the preferred embodiment, the load protection fuse is carried by a fuse holding cartridge removably insertable into the housing. The fused electrical disconnect device further includes an alarm terminal extending from the housing. The alarm terminal is provided with an alarm signal when the electrical current path is interrupted. Preferably, the fuse holding cartridge also carries an alarm fuse. The alarm fuse provides the alarm signal to the alarm terminal when the load protection fuse fails to complete the electrical current path.




It is also preferred that the alarm signal is provided to the alarm terminal when the fuse holding cartridge is removed from the housing. Preferably, the housing accommodates a contact switch that electrically couples the line connector and the alarm terminal when the fuse holding cartridge is removed from the housing.




Preferably, the housing includes retaining notches therein to engage with retainers on the power distribution panel to inhibit the fused electrical disconnect device from being treated as a simple pull out connector. It is also preferred that the plug-in connectors are releasably secured to the housing to enable the fused electrical disconnect device to be wired to the power distribution panel in a conventional manner.




According to another aspect of the present invention there is provided a fused electrical disconnect device comprising:




a compact housing;




a line plug-in connector and a load plug-in connector, said line and load connectors extending from one side of said housing and being adapted to mate with complementary connectors in a power distribution panel;




an alarm terminal extending from said housing and being positioned between said line and load connectors;




a line conductive path within said housing and being electrically connected to said line connector;




a load conductive path within said housing and being electrically connected to said load connector;




a load protection fuse removeably insertable into said housing to complete an electrical current path between said line and load conductive paths; and




an alarm fuse connected in parallel to said load protection fuse, said alarm fuse providing an alarm signal to said alarm terminal when said electrical current path is interrupted.




According to yet another aspect of the present invention there is provided a fused electrical disconnect device comprising:




a housing;




a line plug-in connector and a load plug-in connector, said line and load connectors extending from one side of said housing;




a line buss within said housing and being electrically connected to said line connector;




a load buss within said housing and being electrically connected to said load connector;




a fuse holding cartridge removably insertable into said housing, said fuse holding cartridge including:




a body;




line and load terminal blades extending from one side of said body, said line terminal blade contacting said line buss and said load terminal blade contacting said load buss when said fuse holding cartridge is inserted into said housing; and




a load protection fuse removably insertable between said line and load terminal blades to establish an electrical current path between said line and load terminal blades; and




a circuit within said housing to detect when said fuse holding cartridge is removed from said housing.




The present invention provides advantages in that the connection interface of the fused electrical disconnect device includes plug-in type connectors similar to those commonly used in circuit breakers. The plug-in type connectors allow the fused electrical disconnect device to be front mounted in a power distribution panel adapted to accommodate plug-in type connectors quickly and easily. This of course avoids having to wire the fused electrical disconnect device between the load device and the power source supply buss.




The present invention also provides advantages in that the fused electrical disconnect device generates an alarm signal whenever power to the load device is interrupted. Power interruption can be a result of a blown fuse within the fused electrical disconnect device or a removal of the fuse holding cartridge from the housing. Since the fused electrical disconnect provides an alarm signal when the fuse holding cartridge is removed from the device housing, situations where the fuse holding cartridge has been removed from the housing but not replaced can be detected.











BRIEF DESCRIPTION OF THE DRAWINGS




An embodiment of the present invention will now be described more fully with reference to the accompanying drawings in which:





FIG. 1

is a perspective view of a fused electrical disconnect device in accordance with the present invention;





FIG. 2

is a side elevational view of the fused electrical disconnect device of

FIG. 1

;





FIG. 3

is a side elevational view showing the interior of the fused electrical disconnect device housing;





FIG. 4

is a perspective view of a fuse holding cartridge forming part of the fused electrical disconnect device of

FIG. 1

;





FIG. 5

is a side elevational view of the fuse holding cartridge of

FIG. 4

;





FIG. 6

is another perspective view of the fuse holding cartridge of

FIG. 4

accommodating a load protection fuse and an alarm fuse;





FIG. 7

is a side elevational view showing the interior of the fuse holding cartridge of

FIG. 4

;





FIG. 8

is a perspective view showing the interiors of the fused electrical disconnect device housing and the fuse holding cartridge;





FIG. 9

is a perspective view showing internal electrical connections within the fused electrical disconnect device of

FIG. 1

;





FIG. 10

is a side elevational view showing internal electrical connections within the fused electrical disconnect device of

FIG. 1

; and





FIG. 11

is an internal electrical schematic of the fused electrical disconnect device of FIG.


1


.











DETAILED DESCRIPTION OF THE PREFERRED EMBODIMENT




Turning now to

FIGS. 1 and 2

, a fused electrical disconnect device in accordance with the present invention is shown and is generally indicated to by reference numeral


20


. Fused electrical disconnect device


20


is designed to be plugged into a power distribution panel interconnecting a power source supply buss and a load device. The fused electrical interconnect device provides a fused conductive path for current flowing between the power source supply buss and the load device. If an overload or fault condition occurs and the current flowing through the fused electrical interconnect device exceeds its rating, current flow to the load device is interrupted and an alarm signal, signifying the overload or fault condition is generated. Specifics of the fused electrical disconnect device


20


will now be described.




As can be seen, in this embodiment fused electrical disconnect device


20


is compact and generally resembles a conventional circuit breaker. The fused electrical disconnect device


20


includes two main components, namely a fused electrical disconnect device housing


22


and a fuse holding cartridge


24


removably insertable into the housing


22


.




Housing


22


includes a pair of plastic shell portions


30


and


32


respectively assembled and secured together by a plurality of fasteners


34


in the form of rivets. The housing


22


has a front fuse holding cartridge interface


40


including barrier walls


42


defining a rectangular opening


43


through which the fuse holding cartridge


24


is inserted. Threaded fasteners (not shown) pass through openings


46


in the front of the housing


22


on opposite sides of the rectangular cavity


43


and engage nuts


44


within the housing.




The housing


22


also has a connection interface


50


including a centrally disposed rectangular projection


52


having a pair of openings


52




a


and


52




b


provided therein. As is shown in

FIG. 1

, an alarm terminal


54


is inserted into the central opening


52




a


. Openings are provided in the rear of the housing


22


on opposite sides of the projection


52


to expose load side and line side busses


56


and


58


respectively. A load side plug-in type bullet connector


60


is releasably secured to the load side buss


56


. Specifically, load side connector


60


threadably engages a nut


62


secured to the load side buss


56


. A line side plug-in type bullet connector


64


is releasably secured to the line side buss


58


. Line side connector


64


threadably engages a nut


66


secured to the line side buss


58


. The load side and line side connectors


60


and


64


respectively are configured to mate with complimentary connectors in the power distribution panel.




Ventilation openings


70


are provided in the top and bottom walls of the housing


22


to facilitate airflow and inhibit overheating within the housing. Retaining notches


72


are also provided in the top and bottom walls of the housing


22


. The retaining notches


72


accommodate spring clip retaining elements on the power distribution panel when the fused electrical disconnect device


20


is plugged into the power distribution panel. The spring clip retaining elements are designed to inhbit the fused electrical disconnect device


20


from being treated as a simple pull-out connector and pulled out of the power distribution panel while the fused electrical disconnect device is conducting current. This is desired due to the fact that high-amperage current typically flows through the fused electrical disconnect device. As will be appreciated, if the fused electrical disconnect device


20


is pulled from the power distribution panel while the fused electrical disconnect device is conducting current, arcing and possible injury to the individual removing the fused electrical disconnect may occur.





FIGS. 3

,


8


and


10


better illustrate the interior of the housing


22


. As can be seen, the load side buss


56


extends into the housing


22


near the top of the housing. A retaining spring


80


is secured at one end thereof to the load side buss


56


by a clip


82


. The retaining spring


80


bears against interior walls


84


and


86


within the housing


22


and has a hooked end that is accommodated by a notch in the wall


86


to inhibit the load side buss


56


and connector


60


from being pulled out of the housing


22


. The line side buss


58


extends into the housing


22


near the bottom of the housing. A retaining spring


88


is secured at one end thereof to the line side buss


58


by a clip


90


. The retaining spring


88


bears against interior walls


92


and


94


within the housing


22


and has a hooked end that is accommodated by a notch in the wall


94


to inhibit the line side buss


58


and connector


64


from being pulled out of the housing


22


. A current limiting resistor


100


is disposed in the housing


22


below the line side buss


58


and forms part of an alarm signal circuit as will described.




The fuse holding cartridge is


24


best illustrated in

FIGS. 4

to


7


. As can be seen, the fuse holding cartridge


24


includes a body


110


constituted by a pair of plastic shell portions


112


and


114


assembled and secured together. The body


110


has a front alarm fuse interface


116


including a pair of vertically spaced, forwardly projecting, upper and lower tabs


118


and


120


respectively. The upper surface


118




a


of the upper tab


118


and the lower surface


120




a


of the lower tab


120


are ribbed to facilitate grasping and hence, the insertion and removal of the fuse holding cartridge


24


into and from the housing


22


. An opening


122


is provided in the front alarm fuse interface


116


between the tabs


118


and


120


and accommodates an alarm fuse holder


126


. An alarm fuse


124


is removably insertable into the alarm fuse holder


126


.




The body


110


also has a connection interface


130


including a rectangular projection


132


disposed generally centrally between rearwardly extending load and line terminal blades


134


and


136


respectively. The end of the load terminal blade


134


is folded over itself to trap a thin retaining element


138


therebetween. Similarly, the end of the line terminal blade


136


is folded over itself to trap a thin retaining element


140


therebetween. A cylindrical load protection cartridge fuse


144


is positioned between the load and line terminal blades


134


and


136


and contacts the load and line terminal blades to complete an electrical current path between the load and line terminal blades. The rectangular projection


132


helps to center the load protection cartridge fuse


144


between the load and line terminal blades


134


and


136


. A pair of openings


150




a


and


150




b


are provided in one side of the body


110


to expose alarm signal contacts


152




a


and


152




b


respectively. Alarm signal contacts


152




a


and


152




b


communicate with the alarm signal circuit as will be described.




Turning now to

FIGS. 7 and 10

, the interior of the fuse holding cartridge


24


is better illustrated. As can be seen, the load terminal blade


134


extends into the body


110


and sits on an internal wall


160


above the alarm fuse holder


126


. The retaining element


138


also extends into the body


110


above the load terminal blade


134


and has a hooked distal end that is accommodated by a notch


162


defined by the upper tab


118


thereby to inhibit removal of the load terminal blade


134


from the body


110


. Similarly, the line terminal blade


136


extends into the body


110


and sits on an internal wall


164


below the alarm fuse


126


. The retaining element


140


also extends into the body


110


below the line terminal blade


136


and has a hooked distal end that is accommodated by a notch


166


defined by the lower tab


120


thereby to inhibit removal of the line terminal blade


136


from the body


122


. An internal vertical wall


168


spans the ends of the internal walls


160


and


164


and defines a stop for the alarm fuse holder


126


. The vertical wall


168


has passages therein to allow pins of the alarm fuse


124


to pass.




The alarm fuse


124


is preferably of the type manufactured by San-O Industries Company and includes a plastic rectangular body


200


housing a fusible element (not shown). Three vertically spaced pins


202


,


204


and


206


respectively extend from the rear of the body


200


. When the alarm fuse


124


is inserted into alarm fuse holder


126


, the upper pin


202


passes through a passage in the vertical wall


168


and contacts the alarm signal contact


152




a


. The bottom pin


206


passes through a passage in the vertical wall


168


and contacts a stamped conductor


208


in electrical communication with the load terminal blade


134


. The intermediate pin


204


passes through a passage in the vertical wall


168


and contacts the alarm signal contact


152




b


. In its initial conducting state, pins


204


and


206


are internally connected by the fusible element. In this manner, the alarm fuse


124


provides a current carrying path between the line connector


64


and load connector


60


that is in parallel with the load protection fuse


144


.




Turning now to

FIG. 9

, the alarm signal circuit


250


is illustrated. As can be seen, alarm signal circuit


250


includes a conductive element


252


having one end in electrical communication with one terminal of the current limiting resistor


100


. The other terminal of current limiting resistor


100


is electrically coupled to the line side buss


58


via conductive element


254


. The other end of conductive element is


252


positioned to come into sliding contact with the alarm signal contact


152




b


. Alarm signal contact circuit


250


also includes a conductive element


256


having one end in electrical communication with the alarm terminal


54


. The other end of the conductive element


256


is positioned to come into sliding contact with the alarm signal contact


152




a


. A fuse holding cartridge detect contact switch


260


interconnects the conductive elements


252


and


256


respectively.




As can be seen, contact switch


260


includes a conductive arm


262


extending outwardly from the conductive element


252


at right angles. An L-shaped conductive arm


264


extends outwardly from conductive element


256


and has a step


266


formed therealong adjacent the end of the conductive arm


264


. The conductive arm


262


is resilient and is angled inwardly towards the step


266


to make contact with the step and complete an electrical path between the conductive arms


262


and


264


respectively. When the fuse holding cartridge


24


is inserted into the housing


22


, the fuse holding cartridge


24


urges the conductive arm


262


away from the step


266


to open the contact switch


260


.





FIG. 11

shows an electrical schematic of the fused electrical disconnect device


20


with the fuse holding cartridge


24


inserted into the housing


22


and loaded with alarm and load protection fuses


124


and


144


respectively. As can be seen, the load protection fuse


144


completes an electrical current path between the load terminal blade


134


and the line terminal blade


136


and hence, between the load connector


60


and line connector


64


. The alarm fuse


124


is in parallel with the load protection fuse


144


and is electrically connected to the load terminal blade


134


via conductor


208


, the alarm terminal


54


via contact


152




a


and conductive element


256


and the line side buss


58


via current limiting resistor


100


and conductive elements


252


and


254


respectively.




In typical operation, the fused electrical disconnect device


20


is plugged into the power distribution panel so that the load connector


60


is connected to a non-faulty load device and the line connector


64


is connected to the power source supply buss. Assuming that the load protection fuse


144


and the alarm fuse


124


are in their initial conducting states, current flows between the line and load connectors via the line and load terminal blades and busses and the load protection fuse


144


. Although the alarm fuse


124


is also connected across the line and connectors


60


and


64


, in parallel with the load protection fuse


144


, the alarm fuse


124


remains in tact due to the fact that only a small portion of the current flows through the alarm fuse.




If a fault or overload condition occurs in the load device or on the load side, excess current flows through the load protection fuse


144


causing the load protection fuse to interrupt current flow between the load and line terminal blades


134


and


136


. Since the alarm fuse


124


is connected in parallel with the load protection fuse


144


, when the current flow through the load protection fuse


144


is interrupted, the entire load current flows through the alarm fuse


124


via the current limiting resistor


100


. Because the alarm fuse has a relatively low current carrying capacity, the fusible element in the alarm fuse


124


melts or breaks virtually immediately in response to the significant increase in current. This results in the line connector


64


becoming electrically isolated from the load connector


60


. When the fusible element breaks or melts, pins


202


and


204


become internally connected. As a result, the alarm fuse


124


electrically connects the alarm terminal


54


to the line connector


64


via the conductive elements


252


,


254


and


256


and the current limiting resistor


100


. This provides an alarm signal to the alarm terminal


54


. The alarm terminal may of course be connected to a suitable remote monitoring or indication device thereby to allow the overload condition to be remotely detected.




The fuse holding cartridge


24


can be easily removed from the housing


22


by grasping the tabs


118


and


120


and pulling the fuse holding cartridge out of the housing. The ribbing on the tabs facilitates grasping of the fuse holding cartridge. Once the fuse holding cartridge


24


has been removed from the housing


22


, the spent load protection fuse


144


and the spent alarm fuse


124


can be replaced with new fuses. The fuse holding cartridge


24


can then be re-inserted into the housing


22


through the opening


43


. As the fuse holding cartridge is inserted into the housing


22


, the line and load terminal blades move into sliding contact with the line and load busses to re-complete the electrical current path between the load connector


60


and the line connector


64


.




When the fuse holding cartridge


24


is removed from the housing


22


, the conductive arm


262


moves back into contact with the step


266


to close the contact switch


260


thereby connecting the line connector


64


to the alarm terminal


54


via the conductive elements,


252


,


254


and


256


and the current limiting resistor


100


. As a result, an alarm signal is provided on the alarm terminal


54


. This allows situations where a fuse holding cartridge


24


is removed from the housing


22


but not replaced to be detected.




Although the shell portions


30


and


32


of the housing


22


have been described as being secured together by rivet fasteners


34


, those of skill in the art will appreciate that other fastening methods such as ultrasonic welding may be used. Also, although the drawings show the alarm terminal


54


in the central opening


52




a


, the alarm terminal


54


may be inserted into the other opening


52




b


so that it is positioned closer to the load connector


60


. Of course, both openings need not be provided in the projection


52


. A single opening at either position may be provided in the projection to accommodate the alarm terminal


54


.




As will be appreciated, the present fused electrical disconnect device is compact and since it resembles a circuit breaker, a single power distribution panel design can be used to accommodate both circuit breakers and fused electrical disconnect devices. The fused electrical disconnect device provides alarm signals in the event of an overload or fault condition as well as when the fuse holding catridge has been removed from the housing but not replaced.




If desired, the fused electrical disconnect device can be wired to the power supply buss and the load device in a conventional manner by removing the plug-in type connectors from the line and load side busses.




Although a preferred embodiment of the present invention has been described, those of skill in the art will appreciate that variations and modifications may be made without departing from the spirit and scope thereof as defined by the appended claims.



Claims
  • 1. A fused electrical disconnect device comprising:a housing; a line plug-in connector and a load plug-in connector, said line and load connectors extending from one side of said housing and being adapted to mate with complementary connectors in a power distribution panel; a fuse holding cartridge removably insertable into said housing, said fuse holding cartridge removably accommodating a load protection fuse, said load protection fuse establishing an electrical current path between said line connector and said load connector; and an alarm terminal extending from said housing, said alarm terminal being provided with an alarm signal when said electrical current path is interrupted as a result of removal of said fuse holding cartridge from said housing.
  • 2. A fused electrical disconnect device as defined in claim 1 wherein said fuse holding cartridge also carries an alarm fuse, said alarm fuse providing an alarm signal to said alarm terminal when said load protection fuse fails to complete said electrical current path.
  • 3. A fused electrical disconnect device as defined in claim 2 wherein said fuse holding cartridge includes a pair of spaced tabs, said tabs extending beyond said housing when said fuse holding cartridge is inserted into said housing, said alarm fuse being removably insertable into said fuse holding cartridge via an opening positioned between said tabs.
  • 4. A fused electrical disconnect device as defined in claim 1 wherein said housing includes retaining notches therein to engage retainers on said power distribution panel.
  • 5. A fused electrical disconnect device as defined in claim 1 wherein said plug-in connectors are releasably secured to said housing.
  • 6. A fused electrical disconnect device as defined in claim 1 wherein said housing accommodates a contact switch, said contact switch electrically coupling said line connector and said alarm terminal when said fuse holding cartridge is removed from said housing thereby to provide said alarm terminal with said alarm signal.
  • 7. A fused electrical disconnect device as defined in claim 2 wherein said housing accommodates a contact switch, said contact switch electrically coupling said line connector and said alarm terminal, when said fuse holding cartridge is removed from said housing thereby to provide said alarm terminal with said alarm signal.
  • 8. A fused electrical disconnect device comprising:a compact housing; a line plug-in connector and a load plug-in connector, said line and load connectors extending from one side of said housing; an alarm terminal extending from said housing; a line conductive path within said housing and being electrically connected to said line connector; a load conductive path within said housing and being electrically connected to said load connector; a fuse holding cartridge removably insertable into said housing and including a pair of spaced conductive blades to abut said line conducting path and said load conducting path when said fuse holding cartridge is inserted into said housing; a load protection fuse removeably insertable between said blades exterior of the body of said fuse holding cartridge to complete an electrical current path between said line and load conductive paths; and an alarm fuse connected in parallel to said load protection fuse, said alarm fuse providing an alarm signal to said alarm terminal when said electrical current path is interrupted.
  • 9. A fused electrical disconnect device as defined in claim 8 wherein said alarm fuse is also accommodated by said fuse holding cartridge, said fuse holding cartridge being removably insertable into said housing via an opening in the side of the housing opposite to said one side.
  • 10. A fused electrical disconnect device as defined in claim 9 wherein said blades move into sliding contact with said line and load conductive paths when said fuse holding cartridge is inserted into said housing.
  • 11. A fused electrical disconnect device as defined in claim 10 wherein said fuse holding cartridge includes a projection disposed between said blades to center generally the load protection fuse relative to said blades.
  • 12. A fused electrical disconnect device as defined in claim 10 wherein said fuse holding cartridge further includes a pair of spaced tabs, said tabs extending beyond said housing when said fuse holding cartridge is inserted into said housing, said alarm fuse being removably insertable into said fuse holding cartridge via an opening positioned between said tabs.
  • 13. A fused electrical disconnect device as defined in claim 8 wherein said housing includes retaining notches therein.
  • 14. A fused electrical disconnect device as defined in claim 8 further including a contact switch within said housing, said contact switch electrically coupling said line connector and said alarm terminal to provide a n alarm signal thereon when said fuse holding cartridge is removed from said housing.
  • 15. A fused electrical disconnect device as defined in claim 8 wherein said plug-in connectors are releasably secured to said housing.
  • 16. A fused electrical disconnect device comprising:a housing; a line plug-in connector and a load plug-in connector, said line and load connectors extending from one side of said housing; a line buss within said housing and being electrically connected to said line connector; a load buss within said housing and being electrically connected to said load connector; a fuse holding cartridge removably insertable into said housing, said fuse holding cartridge including: a body; line and load terminal blades extending from one side of said body, said line terminal blade contacting said line buss and said load terminal blade contacting said load buss when said fuse holding cartridge is inserted into said housing; and a load protection fuse removably insertable between said line and load terminal blades to establish an electrical current path between said line and load terminal blades; and a circuit within said housing to detect when said fuse holding cartridge is removed from said housing.
  • 17. A fused electrical disconnect device as defined in claim 16 further including an alarm terminal extending from said housing, said alarm terminal being supplied with an alarm signal by said circuit when said fuse holding cartridge is removed from said housing.
  • 18. A fused electrical disconnect device as defined in claim 17 wherein said circuit electrically couples said line connector to said alarm terminal when said fuse holding cartridge is removed from said housing.
  • 19. A fused electrical disconnect device as defined in claim 18 further including an alarm fuse connected in parallel to said load protection fuse, said alarm fuse providing an alarm signal to said alarm terminal when said electrical current path is interrupted.
  • 20. A fused electrical disconnect device as defined in claim 19 wherein said alarm fuse is accommodated by said body.
  • 21. A fused electrical disconnect device as defined in claim 20 wherein said alarm fuse is removeably insertable into said body.
  • 22. A fused electrical disconnect device as defined in claim 21 wherein said fuse holding cartridge further includes a pair of spaced tabs, said tabs extending beyond said housing when said fuse holding cartridge is inserted into said housing, each tab having a ribbed outer surface to facilitate grasping.
  • 23. A fused electrical disconnect device as defined in claim 17 wherein said housing includes retaining notches therein.
  • 24. A fused electrical disconnect device as defined in claim 17 wherein said plug-in connectors are releasably secured to said housing.
  • 25. A fused disconnect switch comprising:at least one housing assembly comprising a fuse receptacle and first and second terminal contact assemblies extending therefrom, at least one of said first and second contact assemblies comprising a bullet contact assembly; a retractable fuse comprising a housing, and a primary fuse link within said housing; and a retractable fuse detection device within said at least one housing assembly.
  • 26. A fused disconnect switch in accordance with claim 25 wherein both of said first and second terminal contact assemblies comprise a bullet contact assembly.
  • 27. A fused disconnect switch in accordance with claim 25 further comprising an alarm fuse link received in said fuse receptacle, said primary and alarm fuse links connected in parallel.
  • 28. A fused disconnect switch comprising:a switch housing comprising a fuse receptacle, a line-side contact extending from said fuse receptacle, and a load-side contact assembly extending from said fuse receptacle; and a retractable fuse comprising a housing, a line-side blade, a load-side blade and a primary fuse link extending between said line-side blade and said load-side blade exterior of said housing, said line-side blade and load-side blade being in slinding contact and abutting said line-side and load-side contact assemblies.
  • 29. A fused disconnect switch in accordance with claim 28, wherein said line-side contact assembly and said load-side contact assembly comprise a bullet contact assembly.
  • 30. A fused electrical disconnect device as defined in claim 6 wherein said contact switch includes a resilient conductive element coupling said line connector and said alarm terminal when said fuse holding cartridge is removed from said housing.
  • 31. A fused electrical disconnect device as defined in claim 30 wherein said contact switch is biased out of contact with said alarm terminal when said fuse holding cartridge is inserted into said housing.
  • 32. A fused electrical disconnect device as defined in claim 7 wherein said contact switch includes a resilient conductive element coupling said line connector and said alarm terminal when said fuse holding cartridge is removed from said housing.
  • 33. A fused electrical disconnect device as defined in claim 32 wherein said contact switch is biased out of contact with said alarm terminal when said fuse holding cartridge is inserted into said housing.
  • 34. A fused electrical disconnect device as defined in claim 1 wherein said load protection fuse extends between a pair of conductive blades on said fuse holding cartridge, said blades being in conductive contact with said line and load connectors when said fuse holding cartridge is inserted into said housing.
  • 35. A fused electrical disconnect device as defined in claim 34 wherein said fuse holding cartridge includes a centering projection disposed between said blades to position said load protection fuse.
  • 36. A fused electrical disconnect device as defined in claim 1 wherein said housing includes ventilaiton openings therein.
  • 37. A fused electrical disconnect device as defined in claim 1 wherein said housing includes multiple sets of slots to accommodate said alarm terminal thereby to enable the position of said alarm terminal to be adjusted.
  • 38. A fused electrical disconnect device as defined in claim 14 wherein said contact switch includes a resilient conductive element coupling said line connector and said alarm terminal when said fuse holding cartridge is removed from said housing.
  • 39. A fused electrical disconnect device as defined in claim 38 wherein said contact switch is biased out of contact with said alarm terminal when said fuse holding cartridge is inserted into said housing.
  • 40. A fused electrical disconnect device as defined in claim 8 wherein said housing includes ventilation openings therein.
  • 41. A fused electrical disconnect device as defined in claim 8 wherein said housing includes multiple sets of slots to accommodate said alarm terminal thereby to enable the position of said alarm terminal to be adjusted.
  • 42. A fused electrical disconnect device as defined in claim 18 wherein said contact switch includes a resilient conductive element coupling said line connector and said alarm terminal when said fuse holding cartridge is removed from said housing.
  • 43. A fused electrical disconnect device as defined in claim 42 wherein said contact switch is biased out of contact with said alarm terminal when said fuse holding cartridge is inserted into said housing.
  • 44. A fused electrical disconnect device as defined in claim 16 wherein said housed includes ventilation openings therein.
  • 45. A fused electrical disconnect device as defined in claim 16 wherein said housing includes multiple sets of slots to accommodate said alarm terminal thereby to enable the position of said alarm terminal to be adjusted.
  • 46. A fused electrical disconnect device as defined in claim 18 wherein said line and load terminal blades move into sliding contact with and abut said line and load busses when said fuse holding cartridge is inserted into said housing.
  • 47. A fused disconnect switch in accordance with claim 25 wherein said retractable fuse detection device is a contact switch.
  • 48. A fused disconnect switch in accordance with claim 47 wherein said contact switch is biased to an open condition by said retractable fuse and moves to a closed condition when said retractable fuse is remove from said at least one housing assembly.
  • 49. A fused disconnect switch in accordance with claim 48 wherein said at least one housing assembly includes an alarm terminal, said contact switch providing an alarm signal on said alarm terminal when said contact switch is in said closed condition.
  • 50. A fused disconnect switch in accordance with claim 27 wherein said retractable fuse detection device is a contact switch.
  • 51. A fused disconnect switch in accordance with claim 50 wherein said contact switch is biased to an open condition by said retractable fuse and moves to a close condition when said retractable fuse is removed from said at least one housing assembly.
  • 52. A fused disconnect switch in accordance with claim 51 wherein said at least one housing assembly includes an alarm terminal, said contact switch providing an alarm signal on said alarm terminal when said contact switch is in said closed condition.
  • 53. A fused disconnect switch in accordance with claim 52 wherein said retractable fuse provides an alarm signal on said alarm terminal when said primary fuse link fails.
  • 54. A fused disconnect switch comprising:a housing including line-side and load-side bullet contacts terminals and defining a fuse cartridge receptacle; and a removable fuse cartridge including a housing and a pair of blades extending from said housing between which a primary fuse extends, said blades being in electrical contact with said line-side and load-side bullet contact terminals.
  • 55. A fused disconnect switch in accordance with claim 54 further comprising a projection on said fuse cartridge housing between said blades to position said primary fuse.
  • 56. A fused disconnect switch in accordance with claim 55 wherein said fuse cartridge housing accommodates an alarm fuse in parallel with said primary fuse.
  • 57. A fused disconnect switch in accordance with claims 56 further comprising an alarm terminal on said housing, said alarm terminal being provided with an alarm signal upon failure of said primary fuse.
  • 58. A fused disconnect switch in accordance with claim 57 further including a fuse cartridge detection circuit providing an alarm signal on said alarm terminal upon removal of said fuse cartridge from said housing.
  • 59. A fused disconnect switch comprising:a housing including line-side and load-side bullet contact terminals and defining a fuse cartridge receptacle; a removable fuse cartridge accommodating a primary fuse; and a contact switch in said housing detecting the presence of said fuse cartridge.
  • 60. A fused disconnect switch in accordance with claim 59 wherein said fuse cartridge also accommodates an alarm fuse in parallel with said primary fuse.
  • 61. A fused disconnect switch in accordance with claims 60 further comprising an alarm terminal on said housing, said alarm terminal being provided with an alarm signal upon failure of said primary fuse.
  • 62. A fused disconnect switch in accordance with claim 61 wherein said contact switch provides an alarm signal on said alarm terminal when said fuse cartridge is removed from said housing.
US Referenced Citations (8)
Number Name Date Kind
4222627 Cox et al. Sep 1980 A
4543557 Schaefer Sep 1985 A
D336073 Happ Jun 1993 S
D346791 Marach et al. May 1994 S
D348048 Marach et al. Jun 1994 S
5355274 Marach et al. Oct 1994 A
D355642 Marach et al. Feb 1995 S
D355893 Marach et al. Feb 1995 S