This application is based on and claims priority under 35 USC 119 from Japanese Patent Applications No. 2006-347484 filed Dec. 25, 2006 and No. 2006-347506 filed Dec. 25, 2006.
1. Technical Field
This invention relates to a fuser and an image formation apparatus.
2. Related Arts
It has been made possible to provide a high-quality image by a color image formation apparatus because of improvements of digitization, high definition, etc., in recent years. With higher image quality, an attempt is made to broaden a color image formation apparatus using electrophotography in the print market and the photo market.
According to an aspect of the invention, a fuser includes a fusing press section, a cooling section, a peeling section and a limitation section. The fusing press section has a fixing belt given heat and a pressurization member pressed against the fixing belt to form a nip part. The nip part is between the fixing belt and the pressurization member. The fusing press section fuses a toner image on a record sheet by the heat of the fixing belt and fixes the toner image on the record sheet under pressure when the record sheet passes through the nip part. The cooling section cools the record sheet which has the toner image. The toner image is fused and fixed on the record sheet under pressure by the fusing press section. The record sheet is attached onto the fixing belt. The peeling section peels off the record sheet cooled by the cooling section from the fixing belt. And the limitation section is disposed between the fusing press section and the cooling section. The limitation section limits a move of heat from the fusing press section to the cooling section.
Exemplary embodiments of the present invention will be described in detail based on the following figures, wherein:
Exemplary embodiments to show examples of the invention will be discussed with reference to the accompanying drawings.
As shown in
The heating roll 11 is a cylindrical roll supported for rotation and rotating at predetermined surface speed. For example, a halogen heater 17 rated as 600 W is disposed in the heating roll 11 as a heating source. A toner image formed on paper P is heated by the heat of the halogen heater 17. On the other hand, a temperature sensor 18 is placed in contact with the surface of the peeling roll 12. This temperature sensor 18 is provided for detecting the surface temperature of the peeling roll 12.
The peeling roll 12 is a roll for promoting peeling of paper (object to be fixed) P transported in an abutment state against the fixing belt 13 by stretching the fixing belt 13 in a bend state at a predetermined curvature. The peeling roll 12 is a tubular member having an internal space (vent duct) 12a and is formed of a metal material such as aluminum or stainless steel, for example. The peeling roll 12 is supported on a support frame (not shown) for rotation and is urged elastically in the direction of giving a tension to the fixing belt 13 by a known tension giving mechanism made up of a spring, etc.
The fixing belt 13 is an endless belt made up of a belt base about 30 to 200 μm in thickness and an elastic mold release layer formed on the outer peripheral surface of the belt base and having a thickness of about 10 to 200 μm. The belt base is formed using a heat resistant resin of polyimide, polyamide, etc., or a metal material of nickel, aluminum, etc. The elastic mold release layer is formed of silicone base rubber, fluoro base rubber, etc.
The outer peripheral surface of the fixing belt 13 (specifically, the surface of the elastic mold release layer) may be a smooth surface (close to a mirror surface) as much as possible. The fixing belt 13 is stretched between the heating roll 11 and the peeling roll 12 and is run by rotation drive of the heating roll 11.
In further description, a paper guide 23 is placed so that the fixing belt 13 is opposed to it between the heating roll 11 and the peeling roll 12. Paper P transported in a state in which it is in intimate contact with the fixing belt 13 proceeds between the fixing belt 13 and the paper guide 23.
A temperature sensor 25 is placed close to the portion of the fixing belt 13 placed on the heating roll 11. This temperature sensor 25 is provided for detecting the surface temperature of the fixing belt 13.
The cooling device 14 forcibly cools the belt inner peripheral surface portion on the side of the fixing belt 13 from the heating roll 11 to the peeling roll 12 and is formed so that a plurality of fins 14a positioned on the radiation side extend in the width direction of the fixing belt 13.
The pressurization belt 15 is an endless belt and is supported for rotation by the pressure pad 16 placed in the pressurization belt 15, a guide member 19, and further a belt regulation member (not shown) placed in both and parts of the pressurization belt 15. The pressurization belt 15 is placed so as to be pressed against the heating roll 11 in a nip part N and is driven by the fixing belt 13 for rotation. Saying in addition, the nip part N for allowing paper P to pass through is formed between the fixing belt 13 and the pressurization belt 15 as the pressurization belt 15 is placed on the heating roll 11 through the fixing belt 13.
The pressurization belt 15 is supported by the pressure pad 16 and the guide member 19 in the area except both end parts of the pressurization belt 15 in the width direction thereof. In the area except both end parts of the pressurization belt 15, the inner peripheral surface of the pressurization belt 15 rotates while making sliding contact with a sliding retention sheet (low friction sheet) 20 placed so as to cover the pressure pad 16 and the guide member 19 and the guide member 13.
The pressure pad 15 is supported by the guide member 19 inside the pressurization belt 15. It is placed in a state in which it is pressed against the heating roll 11 through the pressurization belt 15, and forms the nip part N with the fixing belt 13. The pressure pad 16 has a soft pad (press part, pressure member) 21 placed for providing the wide nip part N on the entrance side of the nip part N (upstream). The pressure pad 16 locally presses the surface of the heating roll 11 on the exit side of the nip part N (downstream), thereby smoothing the surface of a toner image to give image glossiness.
The pressure pad 16 is provided with the sliding retention sheet 20 as an example of a sliding contact member on the face in Contact with the pressurization belt 15 to lessen the sliding resistance between the inner peripheral surface of the pressurization belt 15 and the pressure pad 16. The sliding retention sheet 20 is disposed in a state in which it is sandwiched between the pressure pad 16 and the inner peripheral surface of the pressurization belt 15 in all area of the nip part N.
A lubricant impregnated member (oil impregnated felt) 22 is disposed in the guide member 19 over the length direction of the fuser 10. The lubricant impregnated member 22 is placed so as to come in contact with the inner peripheral surface of the pressurization belt 15 and supplies a proper amount of a lubricant. Accordingly, a lubricant is supplied to the sliding part of the pressurization belt 15 and the sliding retention sheet 20 for further decreasing the sliding resistance between the pressurization belt 15 and the pressure pad 16 through the sliding retention sheet 20 to smoothly rotate the pressurization belt 15. The lubricant impregnated member 22 also has the effect of suppressing abrasion of the inner peripheral surface of the pressurization belt 15 and the surface of the sliding retention sheet 20
A heat insulation member (limitation part, limitation member, limitation section) 24 extending along the outer peripheral surface of the heating roll 11 is placed between the heating roll 11 and the cooling device 14. This heat insulation member 24 is disposed so as to partition the heating roll 11 and the cooling device 14. Thus, the heat insulation member 24 conducts heat insulation between the heating roll 11 and the cooling device 14 so that the heat of the heating roll 11 is not transferred to the cooling device 11. The heat insulation member 24 also prevents wind passing through the fins 14a from sweeping the heating roll 11. The heat insulation member 24 is attached to a frame (not shown).
As shown in
As shown in
The control section 30 also controls turning on the halogen heater 17 so that the surface temperature of the fixing belt 13 (see
Next, the operation of the fuser 10 is as follows: When the fixing operation timing comes, the heating roll 11 shown in
Then, the paper P to which a toner image formed in response to image information by the image formation apparatus is transferred is fed into the nip part N through a fixing entrance guide (not shown) of the fuser 10. Then, when the paper P passes through the nip part N, the toner image on the paper P is fused by pressure acting on the nip part N and heat supplied from the fixing belt 13 and is also embedded in the paper P (fuse and press step). The paper P with the toner image thus fixed is transported with rotation of the fixing belt 13 in a state in which it abuts (is in intimate contact with) the outer peripheral surface of the fixing belt 13 still after the paper F passes through the nip part N.
When the paper P is transported in the state in which it abuts the fixing belt 13, the paper P is cooled by the cooling device 14 (cooling step). That is, the heat of the paper P passing through the nip part N is transmitted to the fixing belt 13 cooled by the cooling device 14 and is dissipated. At the time, the fins 14a of the cooling device 14 blow air by the air blowing section 40 (see
The cooled paper P is transported to the peeling roll 12 in the state in which it abuts the fixing belt 13 and is naturally peeled off from the fixing belt 13 placed on the peeling roll 12 as the rotation state with curvature of the fixing belt 13 placed on the peeling roll 12 and firmness of the paper P are mutually contradictory (peeling step). Accordingly, the fixing is complete. Then, the paper P peeled off from the fixing belt 13 is sent to a storage tray (not shown) by an ejection roll (not shown).
When fixing of the fuser 10 is performed normally, as a result of uniform cooling particularly in the cooling area, the fixing is performed in a state in which the toner image is uniformly embedded in the paper P and the surface of the paper P after the fixing becomes excellent in smoothness following the smooth surface of the fixing belt 13. That is, the image on the paper P after the fixing is obtained as an image of high image quality with less irregular reflection of light caused by surface asperities, rich in glossiness, and close to a photo image.
The internal space 12a of the peeling roll 12 is cooled as the air blowing section 40 (see
The fuser 10 according to the first exemplary embodiment described above can be applied to the image formation apparatus 100 using electrophotography, such as a copier, a facsimile, or a multiple function processing machine. The image formation apparatus 100 shown in
The fuser 60 shown in
The fuser 50 includes cover members 61 and 62 extending in the width direction of a fixing belt 13 (vertical direction to the plane of the figure) and attached to a cooling device 14 and a heat insulation member 24. That is, the cover member 61 is attached to the upper end part of the cooling device 14 to peeling roll 12 and the upper end part of the heat insulation member 24. The cover member 62 is attached to the lower end part of the cooling device 14 to a heating roll 11 and the lower end part of the heat insulation member 24. The cooling device 14, the heat insulation member 24, and the cover members 61 and 62 make up a duct structure 63 open at both ends for allowing air blown from an air blowing section 40 (see
As shown in
Air blown from the air blowing section 50 passes through the duct structure 63 and an internal space 12a (see
The fuser 80 shown in
The fuser 80 includes a heat insulation member (another limitation members another limitation section) 81 and a cover member 82 extending in the width direction of a fixing belt 13 (vertical direction to the plane of the figure) and attached to a cooling device 14 and a heat insulation member 24. That is, the heat insulation member 81 is attached to the upper and part of the cooling device 14 to a peeling roll 12 and the upper end part of the heat insulation member 24. The cover member 82 is attached to the lower end part of the cooling device 14 to a heating roll 11 and the lower end part of the heat insulation member 24. The cooling device 14, the heat insulation members 24 and 81, and the cover member 82 make up a duct structure 83 open at both ends for allowing air blown from an air blowing section 40 (see
The heat insulation member 81 insulates heat between the portion of the fixing belt 13 passing through the peeling roll 12 and the cooling device 14. That is, the heat insulation member 81 prevents the heat of the portion of the fixing belt 13 passing through the cooling device 14 and the peeling roll 12 and cooled from having an effect on the cooling device 14. Specifically, the heat insulation member 81 limits a move of heat from the fixing belt 13 to the cooling device 14 so as not to hinder heat radiation in fins 14a of the cooling device 14. It is also possible to use a heat insulation member in place of the cover member 82.
The fuser 90 shown in
A paper guide 23 (another cooling section) is placed so that the fixing belt 13 is opposed to it between the heating roll 11 and the peeling roll 12. That is, the paper guide 23 is positioned on the outer peripheral surface side of the fixing belt 13. Paper P transported in a state in which it is in intimate contact with the fixing belt 13 proceeds between the fixing belt 13 and the paper guide 23 while it is guided by the paper guide 23. The paper guide 23 has an internal space 23a through which air blown from an air blowing section 41 (see
A temperature sensor 25 is placed close to the portion of the fixing belt 13 placed on the heating roll 11. This temperature sensor 25 is provided for detecting the surface temperature of the fixing belt 13.
In the fourth exemplary embodiment, although the heat insulation member 24 is placed between the heating roll 11 and the cooling device 14, it is also possible to further place the heat insulation member 24 between the pressurization belt 15 and the paper guide 23. It is also possible to place the heat insulation member 24 only between the pressurization belt 15 and the paper guide 23 depending on the layout of the component.
The fuser 10 includes cover members 26 and 27 extending in the width direction of the fixing belt 13 (vertical direction to the plane of the figure) and attached to the cooling device 14 and the heat insulation member 24. That is, the cover member 26 is attached to the upper end part of the cooling device 14 to the peeling roll 12 and the upper end part of the heat insulation member 24. The cover member 27 is attached to the lower end part of the cooling device 14 to the heating roll 11 and the lower and part of the heat insulation member 24. The cooling device 14, the heat insulation member 24, and the cover members 26 and 27 make up a duct section 28 open at both ends for allowing air introduced into the air blowing section 41 (see
As shown in
Air of the duct section 28 (see
We describe control of a control section 30 shown in
The temperature sensor 18 is placed on the surface of the peeling roll 12 (see
The control section 30 also controls turning on the halogen heater 17 so that the surface temperature of the fixing belt 1s (see
Next, the operation of the fuser 90 is as follows: When the mixing operation timing comes, the heating roll 11 shown in
Then, the paper P to which a toner image formed in response to image information by the image formation apparatus is transferred is fed into the nip part N through a fixing entrance guide (not shown) of the fuser 90. Then, when the paper P passes through the nip part N, the toner image on the paper P is fused by pressure acting on the nip part N and heat supplied from the fixing belt 13 and is also embedded in the paper P (fuse and press step). The paper P with the toner image thus fixed is transported with rotation of the fixing belt 13 in a state in which it abuts (is in intimate contact with) the outer peripheral surface of the fixing belt 13 still after the paper P passes through the nip part N.
When the paper P is transported in the state in which it abuts the fixing belt 12, the paper P is cooled by the cooling device 14 and the paper guide 23 from both sides of the image side and the non-image side (cooling step). That is, the heat of the paper P passing through the nip part N is transmitted to the fixing belt 13 cooled by the cooling device 14 and is also transmitted to the paper guide 23. Since the cooling device 14 and the paper guide 23 are cooled by air blown by the air blowing section 41, the heat transmitted to the cooling device 14 and the paper guide 23 is dissipated. Saying in addition, the heat in the area between the fixing belt 13 and the paper guide 23 where the paper P passes through is transmitted to the paper guide 23 and is dissipated.
The heat insulation member 24 positioned between the heating roll 11 and the cooling device 14 prevents the heat of the heating roll 11 from being transmitted to the cooling device 14. Thus, the toner image and the paper P are cooled and are almost fixed in a state in which the toner image is embedded in the paper P.
The cooled paper P is transported to the peeling roll 12 in the state in which it abuts the fixing belt 13 and is naturally peeled off from the fixing belt 13 placed on the peeling roll 12 as the rotation state with curvature of the fixing belt 13 placed on the peeling roll 12 and firmness of the paper P are mutually contradictory (peeling step). Accordingly, the fixing is complete. Then, the paper P peeled off from the fixing belt 13 is sent to a storage tray (not shown) by an ejection roll (not shown).
When fixing of the fuser 90 is performed normally, as a result of uniform cooling particularly in the cooling area, the fixing is performed in a state in which the toner image is uniformly embedded in the paper P and the surface of the paper P after the fixing becomes excellent in smoothness following the smooth surface of the fixing belt 13. That is, the image on the paper P after the fixing is obtained as an image of high image quality with less irregular reflection of light caused by surface asperities, rich in glossiness, and close to a photo image.
Some modified examples of the exemplary embodiments are possible. The modified examples will be discussed below:
In the configuration shown in
In the configuration shown in
The foregoing description of the exemplary embodiments of the present invention has been provided for the purposes of illustration and description. It is not intended to be exhaustive or to limit the invention to the precise forms disclosed. Obviously, many modifications and variations will be apparent to practitioners skilled in the art. The embodiments were chosen and described in order to best explain the principles of the invention and its practical applications, thereby enabling others skilled in the art to understand the invention for various embodiments and with the various modifications as are suited to the particular use contemplated. It is intended that the scope of the invention be defined by the following claims and their equivalents.
Number | Date | Country | Kind |
---|---|---|---|
2006-347484 | Dec 2006 | JP | national |
2006-347506 | Dec 2006 | JP | national |