Fuser latch system

Information

  • Patent Grant
  • 6697589
  • Patent Number
    6,697,589
  • Date Filed
    Monday, March 12, 2001
    24 years ago
  • Date Issued
    Tuesday, February 24, 2004
    21 years ago
Abstract
A fuser latch system suitable for a customer replaceable fuser unit. Front holders include datum receivers on a base machine frame and datums on the fuser frame. Rear latches include retainers connected to the base machine frame, and axially translatable and rotatable shafts connected to the fuser frame. An end of the shaft is received in a retainer upon axial translation of the shaft, and locked in place upon rotation of the shaft. The rear latches bias the fuser frame for proper gear mesh and paper path alignment.
Description




BACKGROUND OF THE INVENTION




1. Field of the Invention




The present invention relates to electrophotographic imaging apparatus, and, more particularly, to a latch mechanism securing the fuser unit in the apparatus.




2. Description of the Related Art




In the electrophotographic process commonly used in printers and the like, an electrostatic image is created on photosensitive material such as a belt or a roll. Tiny marking particles, called toner, are applied to the electrostatic image on the photosensitive material. In a monochrome printer, toner is applied in a single station, as only black toner is used. However, in a color printer, separate application stations are provided for black, magenta, yellow and cyan toners. The toner image is then transferred to the desired media, which may include paper, cardstock, envelopes, transparencies or the like. The applied toner image is not, however, permanent until the toner particles are fixed to the receiving media.




To permanently adhere the toner to the media, the media with the toner image thereon is passed through a fuser unit, in which heat and pressure are applied to the toner image. The heat causes constituents of the toner to flow into the pores or interstices between fibers of the media. Pressure in the fuser promotes settling of the toner constituents into these voids. As the sheet exits the fuser, the toner is cooled and solidified, adhering the image to the media.




A commonly used fuser assembly is a roll fuser, which includes two rolls nipped together, with at least one of the rolls being internally heated. The non-heated roll, or back-up roll, is urged against the hot roll, to form a fuser nip through which the media passes.




As a result of the conditions present in the fuser, including high temperature and high pressure, components of the fuser system may have a life span shorter than other machine components, and shorter than the expected life of the base machine. Therefore, it is expected and required that the fuser or various components thereof will be replaced periodically during the useful life span of the machine. To ease replacement of the expired fuser components, various components are unitized, that is the replaceable components are included in a single unitary assembly having a frame and mounting structures compatible with receiving assemblies and structures in the base machine. When replacement is required, locking components are released, the expired fuser unit is removed, a replacement fresh fuser unit is installed and the locking components are re-engaged.




In past fuser designs, it is known for replacement of the fuser to be a service event performed by trained maintenance personnel. However, with more refined unitization of components, and the standardization of life expectancy for various components of the fuser unit, it is desirable that fuser units be designed to be replaced by the customer. Such units are referred to as a CRU or customer replaceable unit. In designing a CRU, it is necessary that the unit be removed and inserted into the base machine easily and accurately, and that it be sufficiently robust to take reasonable amounts of abuse from an untrained installer. Further, it is essential that the CRU be accurately and easily positioned relative to mating components of the base machine when latched into the base machine. Mating drive gears, paper guides and the like must relate accurately and precisely, to minimize misalignment and allow the machine to perform reliably. Even slightly misaligned gears can wear significantly in a short period of time, and fail prematurely. Misaligned paper paths can cause paper jams.




Although computer equipment, such as a printer, is packaged for shipment in a strong shipping container, with packing material limiting movement of the equipment in the container, the containers can be dropped, bumped or jostled during handling and delivery. Even though the printer housing is stabilized within the container, if the container is dropped, a shock can be transmitted to the internal components of the printer. In new office layouts, cubicles, workstations and the like are frequently moved and rearranged. Computer and printing equipment also must be portable and capable of rearrangement and moving. Printers have become smaller, lighter and more easily and conveniently moved. However, equipment may be moved by untrained personnel, even the user, and during a move a printer can be jarred while being transported from one location to another. Therefore, it is essential that a fuser CRU be adequately secured in the housing to withstand a relatively jarring event, such as if the printer is bumped or dropped.




Known latching schemes for fuser CRUs include conventional screws, thumb screws, levers and ninety degree latches. While most of these latching schemes work adequately to retain the fuser in the machine housing, each has drawbacks in design or use. The major drawback of a plain screw latching scheme to retain the fuser in the housing is that the customer is required to use a tool for detaching the expired unit and attaching the replacement unit to the machine. For any customer performed service, it is desirable to eliminate the need for tools, as appropriate tools may not be conveniently available and untrained personnel performing the service may not be comfortable or skilled in using the required tool.




A drawback to the use of plain screws and thumb screws in the latching schemes for fuser CRUs is the possibility of stripping or damaging the threads during use. The untrained user may over-tighten either a conventional screw or a thumb screw, particularly if the user selects a powered driver for operating the screw. Further, screw assemblies often include the use of a metal insert in a plastic part, and insertion of the screw may result in detachment of the metal and plastic components. If threads or inserts are damaged, the fuser will not be located or restrained adequately. Further, if conventional or thumb screws in different parts of the CRU are not similarly tightened, the fuser may skew and bind during insertion or operation. For these and other reasons, neither conventional screws nor thumb screws are desirable latching schemes for fuser CRUs.




Both levers and ninety degree latches are more intuitive and less prone to assembly problems than conventional screws or thumb screws. A drawback to the use of levers and ninety degree latches in latching schemes for fuser CRUs is the size and cost of the lever system or ninety degree latch. To achieve adequate mechanical advantage for levers and latches, to minimize the effort required to perform the latching process, the levers and latches must have a reasonably long length from a pivot or fulcrum point to the force application position. The length or size of the lever or latch systems often take valuable space in the machine, working against the desire to make printers smaller and more compact. Further, if the latch mechanism is to restrain the fuser during a drop event, the strength requirements for the lever or latch mechanism can become relatively expensive. To reduce cost, it is known to use plastic latches in combination with metal tabs on the machine frame to restrain the fuser. However, drawbacks to this solution include the requirement that the customer lift the relatively heavy CRU fuser over the tabs in the machine in order to remove the fuser, and to install the new fuser, which can be awkward and non-intuitive. The user can be confused as to how to properly perform the operation. The need to consult a user manual is undesirable, as the user manual may become separated from the machine, and many users will not willingly take the time to consult written instructions. Further, the tolerances from the formed tab on the machine base to the fusers mating components are substantial, making it difficult to control the fuser final resting position.




Therefore, what is needed is a fuser latch system that is intuitive and easy to operate, both for disengagement and reengagement of fuser CRUs, and which accurately positions the CRU for use while adequately securing the CRU to withstand significant jarring. What is further needed is a fuser latch system which is reliable and inexpensive to manufacture.




SUMMARY OF THE INVENTION




The present invention provides a fuser unit latch system suitable for securing a customer replaceable fuser in a base machine, such as a printer.




The invention comprises, in one form thereof, a latch system for a fuser unit in a base machine. The latch system includes a datum receiver provided on the base machine, and a retainer connected to the base machine. The retainer has an enclosed space, with a lateral opening thereto. A frame carries the fuser unit, and has a datum configured to engage said receiver. A shaft is connected to the frame and is rotatable and axially translatable relative to the frame. An end of the shaft is adapted to be received in the enclosed space upon axial translation of the shaft. A handle connected to the shaft is movable between locked and unlocked positions upon rotation of the shaft, and has means for securing the handle in the locked position.




The invention comprises, in another form thereof, a latch system for a fuser unit in a base machine. The latch system includes a frame carrying the fuser unit, the frame having a front side, a rear side and first and second lateral sides. A first retainer is connected to the base machine, near the first lateral side of the frame, the first retainer having a first enclosed space with a lateral opening thereto. A second retainer is connected to the base machine near the second lateral side, the second retainer having a second enclosed space with a lateral opening thereto. The first and second retainers are positioned in the base machine near the rear side. A first shaft is connected to the frame near the first lateral side, and a second shaft connected to the frame near the second lateral side. The first shaft and the second shaft are each rotatable and axially translatable relative to the frame. A first end of the first shaft is adapted to be received in the first enclosed space by axial translation of the first shaft. A second end of the second shaft is adapted to be received in the second enclosed space by axial translation of the second shaft. A first handle connected to the first shaft and is movable between locked and unlocked positions, the first handle having first locking means for securing the first handle in the locked position. A second handle connected to the second shaft and is movable between locked and unlocked positions, the second handle having second locking means for securing the second handle in the locked position.




The invention comprises, in still another form thereof, a latch system for a fuser unit in a base machine, including a frame for the fuser unit. Mounting datums on a front side of the frame are provided for securing the front side of the fuser unit. Datum receivers in the base machine engage the datums and release the datums by movement of the frame. A first latch mechanism and a second latch mechanism are disposed at a rear side of the frame. The first latch mechanism is disposed near a first lateral side of the frame and the second latch mechanism disposed near a second lateral side of the frame. The first latch mechanism has a first eccentric body, and the second latch mechanism has a second eccentric body. A first retainer and a second retainer in the base machine are configured and arranged for receiving the first eccentric body and the second eccentric body, respectively.




The invention comprises, in a further form thereof, a method for securing a fuser in a base machine including steps of providing datums on a forward side of the fuser and datum receivers in the base machine for engaging the datums; sliding the fuser and engaging the datums and receivers; providing a first latch mechanism and a second latch mechanism, each having a fuser component and a base machine component; sliding each of the fuser components axially outwardly; inserting the fuser components into the base machine components; and rotating the fuser components in the base machine components.




The invention comprises, in a still further form thereof, a latch system for securing a first frame in a second frame. The latch system comprises a holder having a datum on one of the frames and a datum receiver on the other of the frames. The datum and the receiver are configured and arranged for the receiver to engage the datum by sliding one toward the other. A latch has a retainer on one of the frames and an axially translatable shaft on the other of the frames. The shaft has a body receivable in the retainer. The holder and the latch are disposed on opposite sides of the frames.




An advantage of the present invention is that the latch system is easy to understand and simple to operate, making the latch system suitable for use in a customer replaceable fuser unit.




Another advantage is that the latch system is compact, requiring minimal space in a printer or the like employing the latch system on a fuser CRU, and the latch system is less expensive to build than more complicated systems, thereby reducing the expense for a CRU.




Yet another advantage is that the latch system holds the fuser unit securely in position, and can withstand some jarring, such as if a printer having a fuser retained by the latch system were bumped or dropped, thereby reducing the potential for hardware damage during such an event.




A further advantage is that the latch system properly aligns the fuser unit in the base machine and properly biases the fuser against a given reference surface, thereby controlling gear mesh and orienting paper paths to reduce the potential for paper jams and premature gear wearing resulting from misaligned machine components.




A still further advantage of the present invention is that operation of the latch system is intuitive, even to unskilled and untrained individuals, and the latch system is reliable.











BRIEF DESCRIPTION OF THE DRAWINGS




The above-mentioned and other features and advantages of this invention, and the manner of attaining them, will become more apparent and the invention will be better understood by reference to the following description of (an) embodiment(s) of the invention taken in conjunction with the accompanying drawing(s), wherein:





FIG. 1

is a perspective view of a fuser unit having a fuser latch system in accordance with the present invention;





FIG. 2

is a perspective view of the fuser unit shown in

FIG. 1

, showing the side opposite the side shown in

FIG. 1

;





FIG. 3

is a perspective view, similar to

FIG. 1

, illustrating the fuser latch system in an unlocked position;





FIG. 4

is a perspective view of the fuser latch system components of the present invention;





FIG. 5

is an enlarged perspective view of a rear latch of the fuser latch system in the locked position;





FIG. 6

is an enlarged perspective view of a rear latch for the fuser latch system, illustrating the fuser and base machine components in an unlatched position;





FIG. 7

is an enlarged perspective view of the base machine component of a rear latch for the fuser latch system;





FIG. 8

is a perspective view of a fuser component for a right rear latch;





FIG. 9

is a perspective view of a fuser component for a left rear latch;





FIG. 10

is an end view of the fuser unit and base machine components of a rear latch in the unlocked position;





FIG. 11

is an end view similar to that of

FIG. 10

but illustrating the rear latch in a locked position;





FIG. 12

is a perspective view of a base machine component for a left rear latch;





FIG. 13

is an enlarged cross-sectional view of the rear latch shown in

FIG. 4

, taken along line


13





13


of

FIG. 4

; and





FIG. 14

is an elevational view similar to

FIG. 13

, but illustrating the rear latch in the locked position.











Corresponding reference characters indicate corresponding parts throughout the several views. The exemplifications set out herein illustrate one preferred embodiment of the invention, in one form, and such exemplifications are not to be construed as limiting the scope of the invention in any manner.




DETAILED DESCRIPTION OF THE INVENTION




Referring now to the drawings, and particularly to

FIG. 1

, there is shown a fuser assembly


20


in which a fuser latch system


22


of the present invention is advantageously employed. Fuser assembly


20


is, for example, a fuser from a laser printer, or the like. However, it should be understood that the present latch system may be used advantageously for other types of fuser units in other types of printers, and in other types of apparatuses wherein it is desirable to secure a modular unit within a base structure. Fuser


20


, as shown, is merely one example of such an apparatus, and is not intended as a limitation on the claims to follow.




Fuser assembly


20


includes a fuser unit


24


and an oil web unit


26


. Fuser unit


24


has a fuser frame


28


, including a hot roll cover


30


. Fuser unit


24


is a customer replaceable unit (CRU), adapted for installation in and removal from a base machine having a base machine frame


32


(FIG.


4


), being secured therein by latch system


22


. Latch system


22


includes front holders


34


and


36


and rear latches


38


and


40


, each to be described in greater detail herein after.

FIG. 4

illustrates the relative relationships of the base machine components and the fuser unit components of each front holders


34


and


36


and rear latches


38


and


40


.




Paper or other printed media enters fuser unit


24


at ramp


42


, seen most clearly in

FIG. 2

, and passes between a hot roll and a backup roll in fuser


20


, wherein heat and pressure are applied for thermally setting toner particles on the media. Those skilled in the art will understand the operation of fuser unit


24


, which is not relevant to an understanding of the present invention and will not be explained in further detail herein.




Gear trains


44


and


46


, shown in

FIGS. 1 and 2

, are provided outside of fuser frame


28


, and are used for driving the various rolls in fuser assembly


20


, such as the hot roll, the backup roll and various other rotary elements, not shown. Each of gear trains


44


and


46


is a plurality of intermeshed gears connected to the various rolls of fuser assembly


20


. The components of gear train


44


are primarily those for driving the various rolls in fuser unit


24


of fuser assembly


20


, while the various components of gear train


46


are primarily those for driving the various rolls of oil web unit


26


. A fuser gear


48


drivingly engages a pinion gear (not shown) in the base machine, and receives rotational power therefrom, which is then transmitted to the remaining components of gear train


44


. Yet another gear train, not shown, in the base machine drives gear train


46


.




Oil web unit


26


is secured to fuser unit


24


, and includes an oil web housing


50


. Oil web unit


26


is separately replaceable from fuser unit


24


. Slots


52


and


54


in fuser frame


28


receive locator pins extending outwardly from oil web housing


50


. Oil web unit


26


is further secured to fuser unit


24


by hooks


56


and


58


pivotally mounted to fuser frame


28


and adapted for engaging pins on oil web housing


50


. Oil web unit


26


includes a web carrying a release agent for application on the hot roll of fuser unit


24


. A supply spool of unused material and a take-up spool for used material are disposed in oil web unit


26


. Additional guide rolls and devices are provided for directing the web material. Those skilled in the art will understand the operation of oil web unit


26


, which is not relevant to an understanding of the present invention, and will not be explained in further detail herein.




A fuser frame cover


60


may be provided for safety and cosmetic purposes. It should be further understood that the external views of FIG.


1


and

FIG. 2

have been simplified, with various other covers and guards not being shown. Further, numerous other elements such as electrical connections, lamps and lamp brackets and the like have not been shown, in that the operation thereof is readily understood by those skilled in the art and, further, an understanding thereof is not required for an understanding of the present invention.




Front holders


34


and


36


of fuser latch system


22


will now be described, with reference primarily to

FIGS. 2 and 4

. Fuser frame


28


includes a first or front side


70


, a second or rear side


72


, a first lateral side


74


and a second lateral side


76


. Front side


70


includes datums


78


and


80


. Each datum


78


,


80


is an isolated, projecting body relative to the near portions of front side


70


. Datum


78


has a front


82


and sides


84


and


86


. Datum


80


has a front


88


and sides


90


and


92


. While being described as isolated, projecting bodies, datums


78


and


80


need not project beyond front side


70


. As shown in

FIG. 2

, fuser frame


28


includes a bottom


94


, from which cutouts


96


and


98


have been made from front side


70


, thereby forming datum


78


in bottom


94


. Cutouts


100


and


102


have been similarly made in bottom


94


from front side


70


, thereby forming datum


80


in bottom


94


.




Base machine frame


32


includes datum receivers such as a pocket


104


for receiving therein datum


78


, and a pocket


106


for receiving therein datum


80


. Pocket


104


includes sides


108


and


110


, and a top


112


extending there between. Pocket


106


includes sides


114


and


116


, and a top


118


extending there between. At least one of pockets


104


and


106


is only minimally wider than the width of datum


78


or


80


with which it is associated, so as to receive datum


78


or


80


therein with minimal lateral movement permitted. Similarly, either or, preferably, both pockets


104


and


106


is only minimally taller than the heights of datums


78


and


80


, to control vertical movement. Fronts


82


and


88


of datums


78


and


80


may be rounded or tapered to facilitate directing datums


78


and


80


for proper seating in pockets


104


and


106


.




The critical front to back positioning of fuser unit


24


is controlled by a second set of datums


120


,


122


provided on fuser frame


28


, along front side


70


near first and second lateral sides


74


and


76


, respectively. Datum reference surfaces


124


and


126


are provided on machine frame


32


as datum receivers. Fuser latch system


22


biases datums


120


and


122


against surfaces


124


and


126


to control front to back movement of fuser unit


24


.




While two front holders


34


and


36


, including four datums


78


,


80


,


120


and


122


and corresponding pockets


104


and


106


or surfaces


124


and


126


have been shown and described, it should be understood that one front holder, or more than two front holders with more or fewer datums also may be used. The size and shape of datums


78


and


80


may be changed, together with corresponding changes in the sizes and shapes of pockets


104


and


106


for receiving datums


78


and


80


as described.




Rear latches


38


and


40


are provided near first lateral side


74


and second lateral side


76


, respectively, along rear side


72


. Rear latch


38


includes a shaft


130


held in one or more mounting tabs


132


secured in fuser frame


28


so as to accommodate rotation of shaft


130


about the longitudinal axis thereof, and also to accommodate axial translation of shaft


130


relative to fuser frame


28


. A handle


134


is attached to shaft


130


, near an inner end of shaft


130


, and may be used to cause both the axial rotation and translation of shaft


130


. An outer end of shaft


130


includes an eccentric body


136


thereon, having a lobe


138


. Eccentric body


136


is disposed outwardly of fuser frame


28


. A spring


140


operatively disposed between handle


134


and one mounting tab


132


of frame


28


biases shaft


130


inwardly. Body


136


limits the inward travel of shaft


130


, with an inner surface


142


of body


136


abutting a member of fuser frame


28


.




A retainer


150


is secured in base machine frame


32


, just outwardly of fuser unit


24


, and includes structure configured and arranged for receiving eccentric body


136


therein. Retainer


150


includes a forward wall


152


, a rearward wall


154


and a top


156


. Angular wings


158


and


160


extend downwardly from forward wall


152


and rearward wall


154


, respectively, joining a bottom


162


. Retainer


150


thereby defines a space


164


having a lateral opening


166


(

FIG. 7

) on the inner side of retainer


150


, through which body


136


is received.




A preferred assembly for retainer


150


is shown in

FIGS. 6 and 7

. Retainer


150


is formed as a rearward portion of a sliding member


170


. Base machine frame


32


forms a channel


172


in which sliding member


170


is disposed. Sliding member


170


is freely floating in the channel


172


. A hold down element


174


is fixedly coupled to a portion of base machine frame


32


, and includes a down turned lip


176


. Hold down element


174


confines sliding member


170


from the top thereof, and down turned lip


176


prevents excessive movement of sliding member


170


in the direction thereof, such as during a drop event. A forward stop


178


similarly prevents excessive movement of sliding member


170


in the direction thereof. A floor


180


of base machine frame


32


defines a trough


182


for receiving and engaging a downward projection of sliding member


170


formed by angular wings


158


and


160


, and bottom


162


.




Sliding member


170


includes a protrusion


190


having an aperture


192


therein for receiving an end of an extension spring


194


. The opposite end of spring


194


is connected to a hook-like projection


196


of hold down element


174


. Spring


194


biases sliding member


170


against forward stop


178


.




Fuser frame


28


includes a rear wall


200


, which, as shown in

FIG. 4

, may include separate sections extending upwardly from bottom


94


near rear latches


38


and


40


. A cutout


202


defines openings in portions of bottom


94


and rear wall


200


for accommodating movement of handle


134


during both rotation and translation of shaft


130


. As seen most clearly in

FIG. 5

, cutout


202


has a shallow segment


204


along an inward portion of the cutout in bottom


94


, and a deeper segment


206


along an outward portion thereof. A wall


208


is defined between shallow segment


204


and deeper segment


206


. Handle


134


includes a bracket


210


along a lower portion thereof, bracket


210


including sides


212


and


214


and a back


216


. When handle


134


is positioned in the locked position, that is with handle


134


rotated fully upward, and shaft


130


translated axially outwardly, as shown in

FIG. 5

, an outer surface


218


of side


212


is engaged against wall


208


, and is urged there against by spring


140


. A front surface


220


of handle


134


is disposed near or against rear wall


200


.




Rear latch


40


is similarly constructed to rear latch


38


, being substantially a mirror image thereof. Rear latch


40


includes a shaft


230


held in one or more mounting tabs


232


secured in fuser frame


28


so as to accommodate rotation of shaft


230


about the longitudinal axis thereof, and also to accommodate axial translation of shaft


230


relative to fuser frame


28


. A handle


234


is attached to shaft


230


, near an inner end of shaft


230


, and may be used to cause both the axial rotation and translation of shaft


230


. An outer end of shaft


230


includes an eccentric body


236


thereon, having a lobe


238


. Eccentric body


236


is disposed outwardly of fuser frame


28


. A spring


240


operatively disposed between handle


234


and one mounting tab


232


of frame


28


biases shaft


230


inwardly. Body


236


limits the inward travel of shaft


230


, with an inner surface


242


of body


236


abutting a member of fuser frame


28


.




A retainer


250


is secured in base machine frame


32


, just outwardly of fuser unit


24


, and includes structure configured and arranged for receiving eccentric body


236


therein. Retainer


250


includes a forward wall


252


, a rearward wall


254


and a top


256


. Angular wings


258


and


260


extend downwardly from forward wall


252


and rearward wall


254


, respectively, joining a bottom


262


. Retainer


250


thereby defines a space


264


having a lateral opening


266


on the inner side of retainer


250


, through which body


236


is received.




The preferred assembly for retainer


250


is similar to that shown and described for retainer


150


. Retainer


250


is formed as a rearward portion of a sliding member


270


. Base machine frame


32


forms a channel


272


in which sliding member


270


is disposed. Sliding member


270


is freely floating in the channel


272


. A hold down element


274


is fixedly coupled to a portion of base machine frame


32


, and includes a down turned lip


276


. Hold down element


274


confines sliding member


270


from the top thereof, and down turned lip


276


prevents excessive movement of sliding member


270


in the direction thereof, such as during a drop event. An optional forward stop (not shown) similarly prevents excessive movement of sliding member


270


in the direction thereof Floor


180


of base machine frame


32


defines a trough


282


for receiving and engaging a downward projection of sliding member


270


formed by angular wings


258


and


260


, and bottom


262


.




Sliding member


270


includes a protrusion


290


(

FIG. 12

) having an aperture therein for receiving an end of an extension spring


294


, the opposite end of which is connected to hold down element


274


. The spring biases sliding member


270


against the forward stop.




A cutout


302


defines openings in portions of bottom


94


and rear wall


200


for accommodating movement of handle


234


during both rotation and translation of shaft


130


. As seen most clearly in

FIG. 5

, cutout


302


has a shallow segment


304


along an inward portion of the cutout in bottom


94


, and a deeper segment


306


along an outward portion thereof. A wall


308


is defined between shallow segment


304


and deeper segment


306


. Handle


234


includes a bracket


310


along a lower portion thereof, bracket


310


including sides


312


and


314


and a back


316


. When handle


234


is positioned in the locked position, that is with handle


234


rotated fully upward, and shaft


230


translated axially outwardly, as shown in

FIG. 5

, an outer surface


318


of side


312


is engaged against wall


308


, and is urged there against by spring


240


. A front surface


320


of handle


234


is disposed near or against rear wall


200


.




If an existing fuser unit


24


is to be replaced, the installed unit is removed by moving handles


134


and


234


from the vertical, locked position illustrated in

FIG. 1

to the horizontal, unlocked position illustrated in FIG.


4


. Handles


134


and


234


are urged inwardly by springs


140


and


240


, respectively. With respect to the movement of handle


134


, as handle


134


is moved downwardly, shaft


130


is rotated. Lobe


138


of eccentric body


136


is rotated from the essentially rearwardly directed position illustrated in

FIG. 5

, wherein lobe


138


is engaged against rearward wall


154


, to the substantially downwardly directed position illustrated in FIG.


6


. Eccentric body


136


becomes freely slidable in space


164


of retainer


150


. Simultaneously, bracket


210


is rotated such that outer surface


218


of side


212


, which is urged against wall


208


by spring


140


, slides against wall


208


until entire side


212


and back


216


clear wall


208


. At such point, no interference exits between bracket


212


and cutout


202


, thereby allowing spring


140


to urge shaft


130


inwardly, and removing eccentric body


136


from retainer


150


. Unlocking rear latch


140


operates similarly, with spring


240


moving shaft


230


inwardly, thereby extracting eccentric body


236


from retainer


250


. Fuser unit


24


can then be removed from base machine frame


32


by grasping fuser unit


24


and pulling fuser unit


24


rearwardly by latches


134


and


234


. As fuser unit


24


is moved rearwardly, datums


78


and


80


are removed from pockets


104


and


106


, and datums


120


and


122


are removed from against surfaces


124


and


126


, respectively. The old fuser unit


24


can then be removed fully from the base machine frame.




To insert a new, replacement fuser unit


24


into base machine frame


32


, rear latches


38


and


40


are placed in the unlocked position illustrated in FIG.


4


. Fuser unit


24


is positioned and slid into the machine until datums


78


and


80


are seated in pockets


104


and


106


and datums


120


and


122


are against surfaces


124


and


126


. Each of handles


134


and


234


is moved outwardly, thereby axially translating shafts


130


and


230


. Eccentric bodies


136


and


236


are thereby moved into retainers


150


and


250


, respectively. Lobes


138


and


238


are in the downwardly directed position, received in paces


164


and


264


, respectively. Each of handles


134


and


234


is rotated upwardly. As eccentric bodies


136


and


236


are rotated, lobes


138


and


238


rotate rearwardly, and engaging against rearward walls


154


and


254


. Through the operation of sliding members


170


and


270


in channels


172


and


272


, respectively, spring


194


and a similar spring, not shown, connected between sliding member


270


and base machine frame


32


, apply force between fuser frame


28


and hold down element


174


. Rotation of handles


134


and


234


simultaneously rotates brackets


216


and


316


such that surfaces


218


and


318


of sides


212


and


312


, respectively, engage against walls


208


and


308


of cutouts


202


and


302


, respectively. In this way, handles


134


and


234


can be secured in a locked position.




The shapes of eccentric bodies


136


and


236


and rearward walls


154


and


254


can be such that rear latches


38


and


40


are stabilized in the locked position, with significant but appropriate force required to rotate eccentric bodies


136


and


236


out of the locked position. Further, an outer access door of the printer or other machine in which fuser assembly


20


is installed can force handles


134


and


234


to remain in the vertical, locked position when the door is closed. Any of the aforedescribed or other locking means may be used to secure handles


134


and


234


in the locked position.




The spring force exerted by spring


194


and the corresponding spring, not shown, in retainer


250


, urges datums


120


and


122


against surfaces


124


and


126


, such that the various gears of fuser assembly


20


are properly engaged with the gears provided in base machine frame


32


. Gear mesh is controlled between the gears of fuser unit


24


and gears of the base machine. Fuser assembly


20


will also be properly positioned relative to the paper feed path for reliable paper feed through fuser assembly


20


. Premature wear of gears mating between fuser assembly


20


and the base machine, as well as paper jams from paper misfeeding into fuser assembly


20


from the base machine paper path are substantially reduced.




The spring actuated arrangement of sliding members


170


and


270


in channels


172


and


272


of retainers


150


and


250


, respectively, is a preferred structure. However, it should be realized that by manufacturing eccentric bodies


136


and


236


to tight tolerances and precisely locating fixed retainers similar to retainers


150


and


250


in the base machine, it is possible to achieve the same advantages as the resilient, spring loaded structure. For further resiliency, eccentric bodies


136


and


236


may be manufactured of a thermal plastic elastomer or a rubber material. Also, a hooking mechanism may be provided on handles


134


and


234


, to secure the handles in the locked position. Detents may be provided on front surfaces


220


and


320


of handles


134


and


234


, respectively, with each detent engaging an edge of an opening formed in rear wall


200


, when the handles are in the fully locked position. To even more positively secure handles


134


and


234


in the vertically locked position, such detents can be provided on bodies


330


and


332


slidable on front surfaces


220


and


320


of handles


134


and


234


, respectively. Unlocking then requires vertical movement of the bodies, to disengage the detents from edges of outer wall


200


to which the detents are secured.




While this invention has been described as having a preferred design, the present invention can be further modified within the spirit and scope of this disclosure. This application is therefore intended to cover any variations, uses, or adaptations of the invention using its general principles. Further, this application is intended to cover such departures from the present disclosure as come within known or customary practice in the art to which this invention pertains and which fall within the limits of the appended claims.



Claims
  • 1. A latch system for securing a fuser unit in a base machine, said latch system comprising:a datum receiver provided on said base machine; a retainer connected to said base machine, said retainer having walls defining an enclosed space and a lateral opening to said enclosed space; a frame for said fuser unit, said frame having a plurality of sides; a datum on said frame, said datum configured to engage said datum receiver; a shaft connected to said frame, said shaft being axially rotatable and axially translatable relative to said frame; an end of said shaft adapted to be received in said enclosed space upon axial translation of said shaft, said end of said shaft adapted to engage a wall of said walls upon rotation of said shaft; and a handle connected to said shaft and movable between locked and unlocked positions upon rotation of said shaft, said handle having locking means for securing said handle in said locked position.
  • 2. The latch system of claim 1, said datum receiver disposed on a first side of said frame, and said shaft mounted on a second side of said frame opposite said first side.
  • 3. The latch system of claim 2, including a lobe on said end of said shaft, said lobe operating in said enclosed space to urge said datum into engagement with said datum receiver upon rotation of said shaft.
  • 4. The latch system of claim 3, including a spring urging said shaft away from said retainer.
  • 5. The latch system of claim 3, including a channel defined in said base machine, a sliding member disposed in said channel, said sliding member including said retainer, and a spring urging said sliding member toward said datum receiver.
  • 6. The latch system of claim 1, including a lobe on said end of said shaft, said lobe operating in said enclosed space to urge said datum into engagement with said datum receiver upon rotation of said shaft.
  • 7. The latch system of claim 6, including a spring urging said shaft away from said retainer.
  • 8. The latch system of claim 7, including a channel defined in said base machine, a sliding member disposed in said channel, said sliding member including said retainer, and a spring urging said sliding member toward said datum receiver.
  • 9. The latch system of claim 1, including a spring urging said shaft away from said retainer.
  • 10. The latch system of claim 9, including a channel defined in said base machine, a sliding member disposed in said channel, said sliding member including said retainer, and a spring urging said sliding member toward said datum receiver.
  • 11. The latch system of claim 1, including a channel defined in said base machine, a sliding member disposed in said channel, said sliding member including said retainer, and a spring urging said sliding member toward said datum receiver.
  • 12. The latch system of claim 1, including a plurality of said retainers, at least one retainer of said plurality of retainers disposed on one side of said frame and at least a second retainer of said plurality of retainers disposed on a second side of said frame opposite said first side of said frame; and a plurality of said shafts connected to said frame, one shaft of said plurality of shafts adapted to be received in said first retainer, and a second shaft of said plurality of shafts adapted to be received in said second retainer.
  • 13. The latch system of claim 12, including a plurality of said datum receivers provided on said base machine and a plurality of said datums on said frame, each said datum configured to be received by a datum receiver of said plurality of datum receivers.
  • 14. A latch system for securing a fuser unit in a base machine, said latch system comprising:a frame carrying said fuser unit, said frame having a front side, a rear side and first and second lateral sides; a first retainer connected to said base machine near said first lateral side of said frame, said first retainer having a plurality of walls defining a first enclosed space and a lateral opening to said enclosed space; a second retainer connected to said base machine near said second lateral side, said second retainer having a second enclosed space with a lateral opening thereto; each said first retainer and said second retainer being near said rear side; a first shaft connected to said frame near said first lateral side and a second shaft connected to said frame near said second lateral side, each said first shaft and said second shaft being rotatable and axially translatable relative to said frame; an end of said first shaft adapted to be received in said first enclosed space by axial translation of said first shaft; an end of said second shaft adapted to be received in said second enclosed space by axial translation of said second shaft; a first handle connected to said first shaft and movable between locked and unlocked positions, said first handle having first locking means for securing said first handle in said locked position; and a second handle connected to said second shaft and movable between locked and unlocked positions, said second handle having second locking means for securing said second handle in said locked position.
  • 15. The latch system of claim 14, including a mounting datum on said front said of said frame, said first shaft and said second shaft mounted on said rear side of said frame, and a datum receiver in said base machine for engaging said mounting datum.
  • 16. The latch system of claim 15, including a plurality of mounting datums on said front side of said frame, and a plurality of datum receivers in said base machine for engaging said plurality of mounting datums.
  • 17. The latch system of claim 16, including a first lobe on said first end of said first shaft and a second lobe on said second end of said second shaft, said first lobe operating in said first enclosed space upon rotation of said first shaft and said second lobe operating in said second enclosed space upon rotation of said second shaft to urge said plurality of datums into engagement with said plurality of datum receivers.
  • 18. The latch system of claim 14, including a first spring urging said first shaft away from said first enclosed space and a second spring urging said second shaft away from said second enclosed space.
  • 19. The latch system of claim 14, including a first sliding member having walls defining said first enclosed space, a first retainer spring urging said first sliding member toward said front side, a second sliding member having walls defining said second enclosed space, and a second retainer spring urging said second sliding member toward said front side.
  • 20. The latch system of claim 14, said first and second locking means including first and second brackets having surfaces urged against said frame.
  • 21. A latch system for a fuser unit in a base machine, comprising:a frame for said fuser unit, said frame having a front side, a rear side and first and second lateral sides; mounting datums on said front side of said frame for securing said front side of said fuser unit, datum receivers in said base machine engaging said datums and releasing said datums by movement of said frame; a first latch mechanism and a second latch mechanism disposed at said rear side of said frame, said first latch mechanism disposed near said first lateral, side, of said frame and said second latch mechanism disposed near said second lateral side of said frame; said first latch mechanism having a first eccentric body and said second latch mechanism having a second eccentric body; and a first retainer and a second retainer in said base machine configured and arranged for receiving said first eccentric body and said second eccentric body, respectively.
  • 22. The latch system of claim 21, said first eccentric body and said second eccentric body having a first lobe and a second lobe, respectively, said first lobe operable in said first retainer and said second lobe being operable in said second retainer, each said first lobe and said second lobe operable upon relative rotation thereof to urge said datums into engagement with said datum receivers.
  • 23. The latch system of claim 22, including a first spring and a second spring urging, respectively, said first body away from said first retainer and said second body away from said second retainer.
  • 24. The latch system of claim 21, including first and second retainer springs interconnecting said first and second retainers and said base machine, said first and second retainer springs and urging said first and second retainers toward said datum receivers.
  • 25. A method for securing a fuser in a base machine comprising:providing datums on a forward side of said fuser; providing datum receivers in said base machine for engaging said datums; sliding said fuser and engaging said datums in with said receivers; providing a first latch mechanism and a second latch mechanism, each having a fuser component and a base machine component; sliding said fuser components of said first latch mechanism and said second latch mechanism each axially outwardly; inserting said fuser components into said base machine components; and rotating said fuser components in said base machine components.
  • 26. A latch system for securing a first frame in a second frame, said latch system comprising:a holder having a datum on one of said frames and a datum receiver on the other of said frames, said datum and said receiver configured and arranged for said receiver to engage said datum by sliding one of said datum and said receiver toward the other; a latch having a retainer on one of said frames and an axially translatable shaft on the other of said frames, said shaft having a body receivable in said retainer; and said holder and said latch disposed on opposite sides of said frames.
  • 27. The latch system of claim 26, including means associated with said latch urging said datum into engagement with said receiver.
  • 28. The latch system of claim 26, including two holders, each said holder having a datum on one of said frames and a datum receiver on the other of said frames, said datums and said receivers configured and arranged for said receivers to engage said datums by sliding one of said frames toward the other of said frames.
  • 29. The latch system of claim 28, including two latches, each said latch having a retainer on one of said frames and an axially translatable shaft on the other of said frames, said shafts each having a body receivable in said retainers.
  • 30. The latch system of claim 26, including two latches, each said latch having a retainer on one of said frames and an axially translatable shaft on the other of said frames, said shafts each having a body receivable in said retainers.
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