Information
-
Patent Grant
-
6697589
-
Patent Number
6,697,589
-
Date Filed
Monday, March 12, 200124 years ago
-
Date Issued
Tuesday, February 24, 200421 years ago
-
Inventors
-
Original Assignees
-
Examiners
Agents
- Brady; John A.
- Taylor & Aust, PC
-
CPC
-
US Classifications
Field of Search
US
- 292 217
- 399 107
- 399 116
- 399 117
- 399 121
- 399 122
- 399 124
- 399 123
- 399 125
-
International Classifications
-
Abstract
A fuser latch system suitable for a customer replaceable fuser unit. Front holders include datum receivers on a base machine frame and datums on the fuser frame. Rear latches include retainers connected to the base machine frame, and axially translatable and rotatable shafts connected to the fuser frame. An end of the shaft is received in a retainer upon axial translation of the shaft, and locked in place upon rotation of the shaft. The rear latches bias the fuser frame for proper gear mesh and paper path alignment.
Description
BACKGROUND OF THE INVENTION
1. Field of the Invention
The present invention relates to electrophotographic imaging apparatus, and, more particularly, to a latch mechanism securing the fuser unit in the apparatus.
2. Description of the Related Art
In the electrophotographic process commonly used in printers and the like, an electrostatic image is created on photosensitive material such as a belt or a roll. Tiny marking particles, called toner, are applied to the electrostatic image on the photosensitive material. In a monochrome printer, toner is applied in a single station, as only black toner is used. However, in a color printer, separate application stations are provided for black, magenta, yellow and cyan toners. The toner image is then transferred to the desired media, which may include paper, cardstock, envelopes, transparencies or the like. The applied toner image is not, however, permanent until the toner particles are fixed to the receiving media.
To permanently adhere the toner to the media, the media with the toner image thereon is passed through a fuser unit, in which heat and pressure are applied to the toner image. The heat causes constituents of the toner to flow into the pores or interstices between fibers of the media. Pressure in the fuser promotes settling of the toner constituents into these voids. As the sheet exits the fuser, the toner is cooled and solidified, adhering the image to the media.
A commonly used fuser assembly is a roll fuser, which includes two rolls nipped together, with at least one of the rolls being internally heated. The non-heated roll, or back-up roll, is urged against the hot roll, to form a fuser nip through which the media passes.
As a result of the conditions present in the fuser, including high temperature and high pressure, components of the fuser system may have a life span shorter than other machine components, and shorter than the expected life of the base machine. Therefore, it is expected and required that the fuser or various components thereof will be replaced periodically during the useful life span of the machine. To ease replacement of the expired fuser components, various components are unitized, that is the replaceable components are included in a single unitary assembly having a frame and mounting structures compatible with receiving assemblies and structures in the base machine. When replacement is required, locking components are released, the expired fuser unit is removed, a replacement fresh fuser unit is installed and the locking components are re-engaged.
In past fuser designs, it is known for replacement of the fuser to be a service event performed by trained maintenance personnel. However, with more refined unitization of components, and the standardization of life expectancy for various components of the fuser unit, it is desirable that fuser units be designed to be replaced by the customer. Such units are referred to as a CRU or customer replaceable unit. In designing a CRU, it is necessary that the unit be removed and inserted into the base machine easily and accurately, and that it be sufficiently robust to take reasonable amounts of abuse from an untrained installer. Further, it is essential that the CRU be accurately and easily positioned relative to mating components of the base machine when latched into the base machine. Mating drive gears, paper guides and the like must relate accurately and precisely, to minimize misalignment and allow the machine to perform reliably. Even slightly misaligned gears can wear significantly in a short period of time, and fail prematurely. Misaligned paper paths can cause paper jams.
Although computer equipment, such as a printer, is packaged for shipment in a strong shipping container, with packing material limiting movement of the equipment in the container, the containers can be dropped, bumped or jostled during handling and delivery. Even though the printer housing is stabilized within the container, if the container is dropped, a shock can be transmitted to the internal components of the printer. In new office layouts, cubicles, workstations and the like are frequently moved and rearranged. Computer and printing equipment also must be portable and capable of rearrangement and moving. Printers have become smaller, lighter and more easily and conveniently moved. However, equipment may be moved by untrained personnel, even the user, and during a move a printer can be jarred while being transported from one location to another. Therefore, it is essential that a fuser CRU be adequately secured in the housing to withstand a relatively jarring event, such as if the printer is bumped or dropped.
Known latching schemes for fuser CRUs include conventional screws, thumb screws, levers and ninety degree latches. While most of these latching schemes work adequately to retain the fuser in the machine housing, each has drawbacks in design or use. The major drawback of a plain screw latching scheme to retain the fuser in the housing is that the customer is required to use a tool for detaching the expired unit and attaching the replacement unit to the machine. For any customer performed service, it is desirable to eliminate the need for tools, as appropriate tools may not be conveniently available and untrained personnel performing the service may not be comfortable or skilled in using the required tool.
A drawback to the use of plain screws and thumb screws in the latching schemes for fuser CRUs is the possibility of stripping or damaging the threads during use. The untrained user may over-tighten either a conventional screw or a thumb screw, particularly if the user selects a powered driver for operating the screw. Further, screw assemblies often include the use of a metal insert in a plastic part, and insertion of the screw may result in detachment of the metal and plastic components. If threads or inserts are damaged, the fuser will not be located or restrained adequately. Further, if conventional or thumb screws in different parts of the CRU are not similarly tightened, the fuser may skew and bind during insertion or operation. For these and other reasons, neither conventional screws nor thumb screws are desirable latching schemes for fuser CRUs.
Both levers and ninety degree latches are more intuitive and less prone to assembly problems than conventional screws or thumb screws. A drawback to the use of levers and ninety degree latches in latching schemes for fuser CRUs is the size and cost of the lever system or ninety degree latch. To achieve adequate mechanical advantage for levers and latches, to minimize the effort required to perform the latching process, the levers and latches must have a reasonably long length from a pivot or fulcrum point to the force application position. The length or size of the lever or latch systems often take valuable space in the machine, working against the desire to make printers smaller and more compact. Further, if the latch mechanism is to restrain the fuser during a drop event, the strength requirements for the lever or latch mechanism can become relatively expensive. To reduce cost, it is known to use plastic latches in combination with metal tabs on the machine frame to restrain the fuser. However, drawbacks to this solution include the requirement that the customer lift the relatively heavy CRU fuser over the tabs in the machine in order to remove the fuser, and to install the new fuser, which can be awkward and non-intuitive. The user can be confused as to how to properly perform the operation. The need to consult a user manual is undesirable, as the user manual may become separated from the machine, and many users will not willingly take the time to consult written instructions. Further, the tolerances from the formed tab on the machine base to the fusers mating components are substantial, making it difficult to control the fuser final resting position.
Therefore, what is needed is a fuser latch system that is intuitive and easy to operate, both for disengagement and reengagement of fuser CRUs, and which accurately positions the CRU for use while adequately securing the CRU to withstand significant jarring. What is further needed is a fuser latch system which is reliable and inexpensive to manufacture.
SUMMARY OF THE INVENTION
The present invention provides a fuser unit latch system suitable for securing a customer replaceable fuser in a base machine, such as a printer.
The invention comprises, in one form thereof, a latch system for a fuser unit in a base machine. The latch system includes a datum receiver provided on the base machine, and a retainer connected to the base machine. The retainer has an enclosed space, with a lateral opening thereto. A frame carries the fuser unit, and has a datum configured to engage said receiver. A shaft is connected to the frame and is rotatable and axially translatable relative to the frame. An end of the shaft is adapted to be received in the enclosed space upon axial translation of the shaft. A handle connected to the shaft is movable between locked and unlocked positions upon rotation of the shaft, and has means for securing the handle in the locked position.
The invention comprises, in another form thereof, a latch system for a fuser unit in a base machine. The latch system includes a frame carrying the fuser unit, the frame having a front side, a rear side and first and second lateral sides. A first retainer is connected to the base machine, near the first lateral side of the frame, the first retainer having a first enclosed space with a lateral opening thereto. A second retainer is connected to the base machine near the second lateral side, the second retainer having a second enclosed space with a lateral opening thereto. The first and second retainers are positioned in the base machine near the rear side. A first shaft is connected to the frame near the first lateral side, and a second shaft connected to the frame near the second lateral side. The first shaft and the second shaft are each rotatable and axially translatable relative to the frame. A first end of the first shaft is adapted to be received in the first enclosed space by axial translation of the first shaft. A second end of the second shaft is adapted to be received in the second enclosed space by axial translation of the second shaft. A first handle connected to the first shaft and is movable between locked and unlocked positions, the first handle having first locking means for securing the first handle in the locked position. A second handle connected to the second shaft and is movable between locked and unlocked positions, the second handle having second locking means for securing the second handle in the locked position.
The invention comprises, in still another form thereof, a latch system for a fuser unit in a base machine, including a frame for the fuser unit. Mounting datums on a front side of the frame are provided for securing the front side of the fuser unit. Datum receivers in the base machine engage the datums and release the datums by movement of the frame. A first latch mechanism and a second latch mechanism are disposed at a rear side of the frame. The first latch mechanism is disposed near a first lateral side of the frame and the second latch mechanism disposed near a second lateral side of the frame. The first latch mechanism has a first eccentric body, and the second latch mechanism has a second eccentric body. A first retainer and a second retainer in the base machine are configured and arranged for receiving the first eccentric body and the second eccentric body, respectively.
The invention comprises, in a further form thereof, a method for securing a fuser in a base machine including steps of providing datums on a forward side of the fuser and datum receivers in the base machine for engaging the datums; sliding the fuser and engaging the datums and receivers; providing a first latch mechanism and a second latch mechanism, each having a fuser component and a base machine component; sliding each of the fuser components axially outwardly; inserting the fuser components into the base machine components; and rotating the fuser components in the base machine components.
The invention comprises, in a still further form thereof, a latch system for securing a first frame in a second frame. The latch system comprises a holder having a datum on one of the frames and a datum receiver on the other of the frames. The datum and the receiver are configured and arranged for the receiver to engage the datum by sliding one toward the other. A latch has a retainer on one of the frames and an axially translatable shaft on the other of the frames. The shaft has a body receivable in the retainer. The holder and the latch are disposed on opposite sides of the frames.
An advantage of the present invention is that the latch system is easy to understand and simple to operate, making the latch system suitable for use in a customer replaceable fuser unit.
Another advantage is that the latch system is compact, requiring minimal space in a printer or the like employing the latch system on a fuser CRU, and the latch system is less expensive to build than more complicated systems, thereby reducing the expense for a CRU.
Yet another advantage is that the latch system holds the fuser unit securely in position, and can withstand some jarring, such as if a printer having a fuser retained by the latch system were bumped or dropped, thereby reducing the potential for hardware damage during such an event.
A further advantage is that the latch system properly aligns the fuser unit in the base machine and properly biases the fuser against a given reference surface, thereby controlling gear mesh and orienting paper paths to reduce the potential for paper jams and premature gear wearing resulting from misaligned machine components.
A still further advantage of the present invention is that operation of the latch system is intuitive, even to unskilled and untrained individuals, and the latch system is reliable.
BRIEF DESCRIPTION OF THE DRAWINGS
The above-mentioned and other features and advantages of this invention, and the manner of attaining them, will become more apparent and the invention will be better understood by reference to the following description of (an) embodiment(s) of the invention taken in conjunction with the accompanying drawing(s), wherein:
FIG. 1
is a perspective view of a fuser unit having a fuser latch system in accordance with the present invention;
FIG. 2
is a perspective view of the fuser unit shown in
FIG. 1
, showing the side opposite the side shown in
FIG. 1
;
FIG. 3
is a perspective view, similar to
FIG. 1
, illustrating the fuser latch system in an unlocked position;
FIG. 4
is a perspective view of the fuser latch system components of the present invention;
FIG. 5
is an enlarged perspective view of a rear latch of the fuser latch system in the locked position;
FIG. 6
is an enlarged perspective view of a rear latch for the fuser latch system, illustrating the fuser and base machine components in an unlatched position;
FIG. 7
is an enlarged perspective view of the base machine component of a rear latch for the fuser latch system;
FIG. 8
is a perspective view of a fuser component for a right rear latch;
FIG. 9
is a perspective view of a fuser component for a left rear latch;
FIG. 10
is an end view of the fuser unit and base machine components of a rear latch in the unlocked position;
FIG. 11
is an end view similar to that of
FIG. 10
but illustrating the rear latch in a locked position;
FIG. 12
is a perspective view of a base machine component for a left rear latch;
FIG. 13
is an enlarged cross-sectional view of the rear latch shown in
FIG. 4
, taken along line
13
—
13
of
FIG. 4
; and
FIG. 14
is an elevational view similar to
FIG. 13
, but illustrating the rear latch in the locked position.
Corresponding reference characters indicate corresponding parts throughout the several views. The exemplifications set out herein illustrate one preferred embodiment of the invention, in one form, and such exemplifications are not to be construed as limiting the scope of the invention in any manner.
DETAILED DESCRIPTION OF THE INVENTION
Referring now to the drawings, and particularly to
FIG. 1
, there is shown a fuser assembly
20
in which a fuser latch system
22
of the present invention is advantageously employed. Fuser assembly
20
is, for example, a fuser from a laser printer, or the like. However, it should be understood that the present latch system may be used advantageously for other types of fuser units in other types of printers, and in other types of apparatuses wherein it is desirable to secure a modular unit within a base structure. Fuser
20
, as shown, is merely one example of such an apparatus, and is not intended as a limitation on the claims to follow.
Fuser assembly
20
includes a fuser unit
24
and an oil web unit
26
. Fuser unit
24
has a fuser frame
28
, including a hot roll cover
30
. Fuser unit
24
is a customer replaceable unit (CRU), adapted for installation in and removal from a base machine having a base machine frame
32
(FIG.
4
), being secured therein by latch system
22
. Latch system
22
includes front holders
34
and
36
and rear latches
38
and
40
, each to be described in greater detail herein after.
FIG. 4
illustrates the relative relationships of the base machine components and the fuser unit components of each front holders
34
and
36
and rear latches
38
and
40
.
Paper or other printed media enters fuser unit
24
at ramp
42
, seen most clearly in
FIG. 2
, and passes between a hot roll and a backup roll in fuser
20
, wherein heat and pressure are applied for thermally setting toner particles on the media. Those skilled in the art will understand the operation of fuser unit
24
, which is not relevant to an understanding of the present invention and will not be explained in further detail herein.
Gear trains
44
and
46
, shown in
FIGS. 1 and 2
, are provided outside of fuser frame
28
, and are used for driving the various rolls in fuser assembly
20
, such as the hot roll, the backup roll and various other rotary elements, not shown. Each of gear trains
44
and
46
is a plurality of intermeshed gears connected to the various rolls of fuser assembly
20
. The components of gear train
44
are primarily those for driving the various rolls in fuser unit
24
of fuser assembly
20
, while the various components of gear train
46
are primarily those for driving the various rolls of oil web unit
26
. A fuser gear
48
drivingly engages a pinion gear (not shown) in the base machine, and receives rotational power therefrom, which is then transmitted to the remaining components of gear train
44
. Yet another gear train, not shown, in the base machine drives gear train
46
.
Oil web unit
26
is secured to fuser unit
24
, and includes an oil web housing
50
. Oil web unit
26
is separately replaceable from fuser unit
24
. Slots
52
and
54
in fuser frame
28
receive locator pins extending outwardly from oil web housing
50
. Oil web unit
26
is further secured to fuser unit
24
by hooks
56
and
58
pivotally mounted to fuser frame
28
and adapted for engaging pins on oil web housing
50
. Oil web unit
26
includes a web carrying a release agent for application on the hot roll of fuser unit
24
. A supply spool of unused material and a take-up spool for used material are disposed in oil web unit
26
. Additional guide rolls and devices are provided for directing the web material. Those skilled in the art will understand the operation of oil web unit
26
, which is not relevant to an understanding of the present invention, and will not be explained in further detail herein.
A fuser frame cover
60
may be provided for safety and cosmetic purposes. It should be further understood that the external views of FIG.
1
and
FIG. 2
have been simplified, with various other covers and guards not being shown. Further, numerous other elements such as electrical connections, lamps and lamp brackets and the like have not been shown, in that the operation thereof is readily understood by those skilled in the art and, further, an understanding thereof is not required for an understanding of the present invention.
Front holders
34
and
36
of fuser latch system
22
will now be described, with reference primarily to
FIGS. 2 and 4
. Fuser frame
28
includes a first or front side
70
, a second or rear side
72
, a first lateral side
74
and a second lateral side
76
. Front side
70
includes datums
78
and
80
. Each datum
78
,
80
is an isolated, projecting body relative to the near portions of front side
70
. Datum
78
has a front
82
and sides
84
and
86
. Datum
80
has a front
88
and sides
90
and
92
. While being described as isolated, projecting bodies, datums
78
and
80
need not project beyond front side
70
. As shown in
FIG. 2
, fuser frame
28
includes a bottom
94
, from which cutouts
96
and
98
have been made from front side
70
, thereby forming datum
78
in bottom
94
. Cutouts
100
and
102
have been similarly made in bottom
94
from front side
70
, thereby forming datum
80
in bottom
94
.
Base machine frame
32
includes datum receivers such as a pocket
104
for receiving therein datum
78
, and a pocket
106
for receiving therein datum
80
. Pocket
104
includes sides
108
and
110
, and a top
112
extending there between. Pocket
106
includes sides
114
and
116
, and a top
118
extending there between. At least one of pockets
104
and
106
is only minimally wider than the width of datum
78
or
80
with which it is associated, so as to receive datum
78
or
80
therein with minimal lateral movement permitted. Similarly, either or, preferably, both pockets
104
and
106
is only minimally taller than the heights of datums
78
and
80
, to control vertical movement. Fronts
82
and
88
of datums
78
and
80
may be rounded or tapered to facilitate directing datums
78
and
80
for proper seating in pockets
104
and
106
.
The critical front to back positioning of fuser unit
24
is controlled by a second set of datums
120
,
122
provided on fuser frame
28
, along front side
70
near first and second lateral sides
74
and
76
, respectively. Datum reference surfaces
124
and
126
are provided on machine frame
32
as datum receivers. Fuser latch system
22
biases datums
120
and
122
against surfaces
124
and
126
to control front to back movement of fuser unit
24
.
While two front holders
34
and
36
, including four datums
78
,
80
,
120
and
122
and corresponding pockets
104
and
106
or surfaces
124
and
126
have been shown and described, it should be understood that one front holder, or more than two front holders with more or fewer datums also may be used. The size and shape of datums
78
and
80
may be changed, together with corresponding changes in the sizes and shapes of pockets
104
and
106
for receiving datums
78
and
80
as described.
Rear latches
38
and
40
are provided near first lateral side
74
and second lateral side
76
, respectively, along rear side
72
. Rear latch
38
includes a shaft
130
held in one or more mounting tabs
132
secured in fuser frame
28
so as to accommodate rotation of shaft
130
about the longitudinal axis thereof, and also to accommodate axial translation of shaft
130
relative to fuser frame
28
. A handle
134
is attached to shaft
130
, near an inner end of shaft
130
, and may be used to cause both the axial rotation and translation of shaft
130
. An outer end of shaft
130
includes an eccentric body
136
thereon, having a lobe
138
. Eccentric body
136
is disposed outwardly of fuser frame
28
. A spring
140
operatively disposed between handle
134
and one mounting tab
132
of frame
28
biases shaft
130
inwardly. Body
136
limits the inward travel of shaft
130
, with an inner surface
142
of body
136
abutting a member of fuser frame
28
.
A retainer
150
is secured in base machine frame
32
, just outwardly of fuser unit
24
, and includes structure configured and arranged for receiving eccentric body
136
therein. Retainer
150
includes a forward wall
152
, a rearward wall
154
and a top
156
. Angular wings
158
and
160
extend downwardly from forward wall
152
and rearward wall
154
, respectively, joining a bottom
162
. Retainer
150
thereby defines a space
164
having a lateral opening
166
(
FIG. 7
) on the inner side of retainer
150
, through which body
136
is received.
A preferred assembly for retainer
150
is shown in
FIGS. 6 and 7
. Retainer
150
is formed as a rearward portion of a sliding member
170
. Base machine frame
32
forms a channel
172
in which sliding member
170
is disposed. Sliding member
170
is freely floating in the channel
172
. A hold down element
174
is fixedly coupled to a portion of base machine frame
32
, and includes a down turned lip
176
. Hold down element
174
confines sliding member
170
from the top thereof, and down turned lip
176
prevents excessive movement of sliding member
170
in the direction thereof, such as during a drop event. A forward stop
178
similarly prevents excessive movement of sliding member
170
in the direction thereof. A floor
180
of base machine frame
32
defines a trough
182
for receiving and engaging a downward projection of sliding member
170
formed by angular wings
158
and
160
, and bottom
162
.
Sliding member
170
includes a protrusion
190
having an aperture
192
therein for receiving an end of an extension spring
194
. The opposite end of spring
194
is connected to a hook-like projection
196
of hold down element
174
. Spring
194
biases sliding member
170
against forward stop
178
.
Fuser frame
28
includes a rear wall
200
, which, as shown in
FIG. 4
, may include separate sections extending upwardly from bottom
94
near rear latches
38
and
40
. A cutout
202
defines openings in portions of bottom
94
and rear wall
200
for accommodating movement of handle
134
during both rotation and translation of shaft
130
. As seen most clearly in
FIG. 5
, cutout
202
has a shallow segment
204
along an inward portion of the cutout in bottom
94
, and a deeper segment
206
along an outward portion thereof. A wall
208
is defined between shallow segment
204
and deeper segment
206
. Handle
134
includes a bracket
210
along a lower portion thereof, bracket
210
including sides
212
and
214
and a back
216
. When handle
134
is positioned in the locked position, that is with handle
134
rotated fully upward, and shaft
130
translated axially outwardly, as shown in
FIG. 5
, an outer surface
218
of side
212
is engaged against wall
208
, and is urged there against by spring
140
. A front surface
220
of handle
134
is disposed near or against rear wall
200
.
Rear latch
40
is similarly constructed to rear latch
38
, being substantially a mirror image thereof. Rear latch
40
includes a shaft
230
held in one or more mounting tabs
232
secured in fuser frame
28
so as to accommodate rotation of shaft
230
about the longitudinal axis thereof, and also to accommodate axial translation of shaft
230
relative to fuser frame
28
. A handle
234
is attached to shaft
230
, near an inner end of shaft
230
, and may be used to cause both the axial rotation and translation of shaft
230
. An outer end of shaft
230
includes an eccentric body
236
thereon, having a lobe
238
. Eccentric body
236
is disposed outwardly of fuser frame
28
. A spring
240
operatively disposed between handle
234
and one mounting tab
232
of frame
28
biases shaft
230
inwardly. Body
236
limits the inward travel of shaft
230
, with an inner surface
242
of body
236
abutting a member of fuser frame
28
.
A retainer
250
is secured in base machine frame
32
, just outwardly of fuser unit
24
, and includes structure configured and arranged for receiving eccentric body
236
therein. Retainer
250
includes a forward wall
252
, a rearward wall
254
and a top
256
. Angular wings
258
and
260
extend downwardly from forward wall
252
and rearward wall
254
, respectively, joining a bottom
262
. Retainer
250
thereby defines a space
264
having a lateral opening
266
on the inner side of retainer
250
, through which body
236
is received.
The preferred assembly for retainer
250
is similar to that shown and described for retainer
150
. Retainer
250
is formed as a rearward portion of a sliding member
270
. Base machine frame
32
forms a channel
272
in which sliding member
270
is disposed. Sliding member
270
is freely floating in the channel
272
. A hold down element
274
is fixedly coupled to a portion of base machine frame
32
, and includes a down turned lip
276
. Hold down element
274
confines sliding member
270
from the top thereof, and down turned lip
276
prevents excessive movement of sliding member
270
in the direction thereof, such as during a drop event. An optional forward stop (not shown) similarly prevents excessive movement of sliding member
270
in the direction thereof Floor
180
of base machine frame
32
defines a trough
282
for receiving and engaging a downward projection of sliding member
270
formed by angular wings
258
and
260
, and bottom
262
.
Sliding member
270
includes a protrusion
290
(
FIG. 12
) having an aperture therein for receiving an end of an extension spring
294
, the opposite end of which is connected to hold down element
274
. The spring biases sliding member
270
against the forward stop.
A cutout
302
defines openings in portions of bottom
94
and rear wall
200
for accommodating movement of handle
234
during both rotation and translation of shaft
130
. As seen most clearly in
FIG. 5
, cutout
302
has a shallow segment
304
along an inward portion of the cutout in bottom
94
, and a deeper segment
306
along an outward portion thereof. A wall
308
is defined between shallow segment
304
and deeper segment
306
. Handle
234
includes a bracket
310
along a lower portion thereof, bracket
310
including sides
312
and
314
and a back
316
. When handle
234
is positioned in the locked position, that is with handle
234
rotated fully upward, and shaft
230
translated axially outwardly, as shown in
FIG. 5
, an outer surface
318
of side
312
is engaged against wall
308
, and is urged there against by spring
240
. A front surface
320
of handle
234
is disposed near or against rear wall
200
.
If an existing fuser unit
24
is to be replaced, the installed unit is removed by moving handles
134
and
234
from the vertical, locked position illustrated in
FIG. 1
to the horizontal, unlocked position illustrated in FIG.
4
. Handles
134
and
234
are urged inwardly by springs
140
and
240
, respectively. With respect to the movement of handle
134
, as handle
134
is moved downwardly, shaft
130
is rotated. Lobe
138
of eccentric body
136
is rotated from the essentially rearwardly directed position illustrated in
FIG. 5
, wherein lobe
138
is engaged against rearward wall
154
, to the substantially downwardly directed position illustrated in FIG.
6
. Eccentric body
136
becomes freely slidable in space
164
of retainer
150
. Simultaneously, bracket
210
is rotated such that outer surface
218
of side
212
, which is urged against wall
208
by spring
140
, slides against wall
208
until entire side
212
and back
216
clear wall
208
. At such point, no interference exits between bracket
212
and cutout
202
, thereby allowing spring
140
to urge shaft
130
inwardly, and removing eccentric body
136
from retainer
150
. Unlocking rear latch
140
operates similarly, with spring
240
moving shaft
230
inwardly, thereby extracting eccentric body
236
from retainer
250
. Fuser unit
24
can then be removed from base machine frame
32
by grasping fuser unit
24
and pulling fuser unit
24
rearwardly by latches
134
and
234
. As fuser unit
24
is moved rearwardly, datums
78
and
80
are removed from pockets
104
and
106
, and datums
120
and
122
are removed from against surfaces
124
and
126
, respectively. The old fuser unit
24
can then be removed fully from the base machine frame.
To insert a new, replacement fuser unit
24
into base machine frame
32
, rear latches
38
and
40
are placed in the unlocked position illustrated in FIG.
4
. Fuser unit
24
is positioned and slid into the machine until datums
78
and
80
are seated in pockets
104
and
106
and datums
120
and
122
are against surfaces
124
and
126
. Each of handles
134
and
234
is moved outwardly, thereby axially translating shafts
130
and
230
. Eccentric bodies
136
and
236
are thereby moved into retainers
150
and
250
, respectively. Lobes
138
and
238
are in the downwardly directed position, received in paces
164
and
264
, respectively. Each of handles
134
and
234
is rotated upwardly. As eccentric bodies
136
and
236
are rotated, lobes
138
and
238
rotate rearwardly, and engaging against rearward walls
154
and
254
. Through the operation of sliding members
170
and
270
in channels
172
and
272
, respectively, spring
194
and a similar spring, not shown, connected between sliding member
270
and base machine frame
32
, apply force between fuser frame
28
and hold down element
174
. Rotation of handles
134
and
234
simultaneously rotates brackets
216
and
316
such that surfaces
218
and
318
of sides
212
and
312
, respectively, engage against walls
208
and
308
of cutouts
202
and
302
, respectively. In this way, handles
134
and
234
can be secured in a locked position.
The shapes of eccentric bodies
136
and
236
and rearward walls
154
and
254
can be such that rear latches
38
and
40
are stabilized in the locked position, with significant but appropriate force required to rotate eccentric bodies
136
and
236
out of the locked position. Further, an outer access door of the printer or other machine in which fuser assembly
20
is installed can force handles
134
and
234
to remain in the vertical, locked position when the door is closed. Any of the aforedescribed or other locking means may be used to secure handles
134
and
234
in the locked position.
The spring force exerted by spring
194
and the corresponding spring, not shown, in retainer
250
, urges datums
120
and
122
against surfaces
124
and
126
, such that the various gears of fuser assembly
20
are properly engaged with the gears provided in base machine frame
32
. Gear mesh is controlled between the gears of fuser unit
24
and gears of the base machine. Fuser assembly
20
will also be properly positioned relative to the paper feed path for reliable paper feed through fuser assembly
20
. Premature wear of gears mating between fuser assembly
20
and the base machine, as well as paper jams from paper misfeeding into fuser assembly
20
from the base machine paper path are substantially reduced.
The spring actuated arrangement of sliding members
170
and
270
in channels
172
and
272
of retainers
150
and
250
, respectively, is a preferred structure. However, it should be realized that by manufacturing eccentric bodies
136
and
236
to tight tolerances and precisely locating fixed retainers similar to retainers
150
and
250
in the base machine, it is possible to achieve the same advantages as the resilient, spring loaded structure. For further resiliency, eccentric bodies
136
and
236
may be manufactured of a thermal plastic elastomer or a rubber material. Also, a hooking mechanism may be provided on handles
134
and
234
, to secure the handles in the locked position. Detents may be provided on front surfaces
220
and
320
of handles
134
and
234
, respectively, with each detent engaging an edge of an opening formed in rear wall
200
, when the handles are in the fully locked position. To even more positively secure handles
134
and
234
in the vertically locked position, such detents can be provided on bodies
330
and
332
slidable on front surfaces
220
and
320
of handles
134
and
234
, respectively. Unlocking then requires vertical movement of the bodies, to disengage the detents from edges of outer wall
200
to which the detents are secured.
While this invention has been described as having a preferred design, the present invention can be further modified within the spirit and scope of this disclosure. This application is therefore intended to cover any variations, uses, or adaptations of the invention using its general principles. Further, this application is intended to cover such departures from the present disclosure as come within known or customary practice in the art to which this invention pertains and which fall within the limits of the appended claims.
Claims
- 1. A latch system for securing a fuser unit in a base machine, said latch system comprising:a datum receiver provided on said base machine; a retainer connected to said base machine, said retainer having walls defining an enclosed space and a lateral opening to said enclosed space; a frame for said fuser unit, said frame having a plurality of sides; a datum on said frame, said datum configured to engage said datum receiver; a shaft connected to said frame, said shaft being axially rotatable and axially translatable relative to said frame; an end of said shaft adapted to be received in said enclosed space upon axial translation of said shaft, said end of said shaft adapted to engage a wall of said walls upon rotation of said shaft; and a handle connected to said shaft and movable between locked and unlocked positions upon rotation of said shaft, said handle having locking means for securing said handle in said locked position.
- 2. The latch system of claim 1, said datum receiver disposed on a first side of said frame, and said shaft mounted on a second side of said frame opposite said first side.
- 3. The latch system of claim 2, including a lobe on said end of said shaft, said lobe operating in said enclosed space to urge said datum into engagement with said datum receiver upon rotation of said shaft.
- 4. The latch system of claim 3, including a spring urging said shaft away from said retainer.
- 5. The latch system of claim 3, including a channel defined in said base machine, a sliding member disposed in said channel, said sliding member including said retainer, and a spring urging said sliding member toward said datum receiver.
- 6. The latch system of claim 1, including a lobe on said end of said shaft, said lobe operating in said enclosed space to urge said datum into engagement with said datum receiver upon rotation of said shaft.
- 7. The latch system of claim 6, including a spring urging said shaft away from said retainer.
- 8. The latch system of claim 7, including a channel defined in said base machine, a sliding member disposed in said channel, said sliding member including said retainer, and a spring urging said sliding member toward said datum receiver.
- 9. The latch system of claim 1, including a spring urging said shaft away from said retainer.
- 10. The latch system of claim 9, including a channel defined in said base machine, a sliding member disposed in said channel, said sliding member including said retainer, and a spring urging said sliding member toward said datum receiver.
- 11. The latch system of claim 1, including a channel defined in said base machine, a sliding member disposed in said channel, said sliding member including said retainer, and a spring urging said sliding member toward said datum receiver.
- 12. The latch system of claim 1, including a plurality of said retainers, at least one retainer of said plurality of retainers disposed on one side of said frame and at least a second retainer of said plurality of retainers disposed on a second side of said frame opposite said first side of said frame; and a plurality of said shafts connected to said frame, one shaft of said plurality of shafts adapted to be received in said first retainer, and a second shaft of said plurality of shafts adapted to be received in said second retainer.
- 13. The latch system of claim 12, including a plurality of said datum receivers provided on said base machine and a plurality of said datums on said frame, each said datum configured to be received by a datum receiver of said plurality of datum receivers.
- 14. A latch system for securing a fuser unit in a base machine, said latch system comprising:a frame carrying said fuser unit, said frame having a front side, a rear side and first and second lateral sides; a first retainer connected to said base machine near said first lateral side of said frame, said first retainer having a plurality of walls defining a first enclosed space and a lateral opening to said enclosed space; a second retainer connected to said base machine near said second lateral side, said second retainer having a second enclosed space with a lateral opening thereto; each said first retainer and said second retainer being near said rear side; a first shaft connected to said frame near said first lateral side and a second shaft connected to said frame near said second lateral side, each said first shaft and said second shaft being rotatable and axially translatable relative to said frame; an end of said first shaft adapted to be received in said first enclosed space by axial translation of said first shaft; an end of said second shaft adapted to be received in said second enclosed space by axial translation of said second shaft; a first handle connected to said first shaft and movable between locked and unlocked positions, said first handle having first locking means for securing said first handle in said locked position; and a second handle connected to said second shaft and movable between locked and unlocked positions, said second handle having second locking means for securing said second handle in said locked position.
- 15. The latch system of claim 14, including a mounting datum on said front said of said frame, said first shaft and said second shaft mounted on said rear side of said frame, and a datum receiver in said base machine for engaging said mounting datum.
- 16. The latch system of claim 15, including a plurality of mounting datums on said front side of said frame, and a plurality of datum receivers in said base machine for engaging said plurality of mounting datums.
- 17. The latch system of claim 16, including a first lobe on said first end of said first shaft and a second lobe on said second end of said second shaft, said first lobe operating in said first enclosed space upon rotation of said first shaft and said second lobe operating in said second enclosed space upon rotation of said second shaft to urge said plurality of datums into engagement with said plurality of datum receivers.
- 18. The latch system of claim 14, including a first spring urging said first shaft away from said first enclosed space and a second spring urging said second shaft away from said second enclosed space.
- 19. The latch system of claim 14, including a first sliding member having walls defining said first enclosed space, a first retainer spring urging said first sliding member toward said front side, a second sliding member having walls defining said second enclosed space, and a second retainer spring urging said second sliding member toward said front side.
- 20. The latch system of claim 14, said first and second locking means including first and second brackets having surfaces urged against said frame.
- 21. A latch system for a fuser unit in a base machine, comprising:a frame for said fuser unit, said frame having a front side, a rear side and first and second lateral sides; mounting datums on said front side of said frame for securing said front side of said fuser unit, datum receivers in said base machine engaging said datums and releasing said datums by movement of said frame; a first latch mechanism and a second latch mechanism disposed at said rear side of said frame, said first latch mechanism disposed near said first lateral, side, of said frame and said second latch mechanism disposed near said second lateral side of said frame; said first latch mechanism having a first eccentric body and said second latch mechanism having a second eccentric body; and a first retainer and a second retainer in said base machine configured and arranged for receiving said first eccentric body and said second eccentric body, respectively.
- 22. The latch system of claim 21, said first eccentric body and said second eccentric body having a first lobe and a second lobe, respectively, said first lobe operable in said first retainer and said second lobe being operable in said second retainer, each said first lobe and said second lobe operable upon relative rotation thereof to urge said datums into engagement with said datum receivers.
- 23. The latch system of claim 22, including a first spring and a second spring urging, respectively, said first body away from said first retainer and said second body away from said second retainer.
- 24. The latch system of claim 21, including first and second retainer springs interconnecting said first and second retainers and said base machine, said first and second retainer springs and urging said first and second retainers toward said datum receivers.
- 25. A method for securing a fuser in a base machine comprising:providing datums on a forward side of said fuser; providing datum receivers in said base machine for engaging said datums; sliding said fuser and engaging said datums in with said receivers; providing a first latch mechanism and a second latch mechanism, each having a fuser component and a base machine component; sliding said fuser components of said first latch mechanism and said second latch mechanism each axially outwardly; inserting said fuser components into said base machine components; and rotating said fuser components in said base machine components.
- 26. A latch system for securing a first frame in a second frame, said latch system comprising:a holder having a datum on one of said frames and a datum receiver on the other of said frames, said datum and said receiver configured and arranged for said receiver to engage said datum by sliding one of said datum and said receiver toward the other; a latch having a retainer on one of said frames and an axially translatable shaft on the other of said frames, said shaft having a body receivable in said retainer; and said holder and said latch disposed on opposite sides of said frames.
- 27. The latch system of claim 26, including means associated with said latch urging said datum into engagement with said receiver.
- 28. The latch system of claim 26, including two holders, each said holder having a datum on one of said frames and a datum receiver on the other of said frames, said datums and said receivers configured and arranged for said receivers to engage said datums by sliding one of said frames toward the other of said frames.
- 29. The latch system of claim 28, including two latches, each said latch having a retainer on one of said frames and an axially translatable shaft on the other of said frames, said shafts each having a body receivable in said retainers.
- 30. The latch system of claim 26, including two latches, each said latch having a retainer on one of said frames and an axially translatable shaft on the other of said frames, said shafts each having a body receivable in said retainers.
US Referenced Citations (39)