An image forming apparatus such as a printer, a copier, or a multi-function printer may transfer a print medium loaded in a loading portion to an image forming portion inside the image forming apparatus to form a toner image on the print medium. The image forming apparatus may pass the toner image through a fuser, thereby fusing the toner image on the print medium. A fuser may include a heat source, a heating roller, and a pressure roller arranged to be rotationally driven by being in pressure contact with the heating roller.
The fuser needs to maintain a proper temperature and pressure to maintain a toner's fusing level (fixing level) above a certain level. In a case where a temperature of a fusing nip formed by a heating roller and a pressure roller is too low, cold offset may occur. When cold offset occurs, a toner layer fails to reach a temperature range of glass transition may occur, and an unfixed toner may contaminate a component around the unfixed toner and damage a printing image and component of an image forming apparatus. In a case where a temperature of a fusing nip is too high, heterogeneity of the fuser between a roller and a toner may decrease, and hot offset where the toner clings to the roller may occur.
Therefore, a method of controlling the amount of heat generated by the fuser to maintain the fusing level of a toner above a certain level has been developed.
The present disclosure may be easily understood by the combination of the following detailed descriptions and accompanying drawings, in which reference numerals refer to structural elements.
An “image forming device” may be any kind of device capable of performing an image forming operation, such as a printer, a scanner, a fax machine, a multi-function printer (MFP) or a display device, etc. The image forming device may also be a two dimensional (2D) image forming device or a 3D image forming device. An “image forming operation performed by the image forming device” may be an operation related to printing, copying, scanning, faxing, storage, transmission, coating, etc., or a combination of two or more of the operations described above.
The image forming device may include a developing device, an optical scanning device (light scanning device), a transfer device, and a fuser. A developing device may include a photoconductor on which an electrostatic latent image is formed and a developing roller for supplying a developer to the electrostatic latent image to develop the electrostatic latent image into a visible toner image. A photosensitive drum may be, for example, an organic photoconductor (OPC). A charging roller is an example of a charger that charges the photoconductor to have a uniform surface electric potential. A developer accommodated in a developer cartridge may be supplied to the developing device. The developer accommodated in the developer cartridge may be toner.
An optical scanning device is a device that forms an electrostatic latent image on the photoconductor by scanning light modulated corresponding to image information onto the photoconductor. A typical example of an optical scanning device is a laser scanning unit (LSU). Optical scanning units scan four light beams corresponding to image information of black (K), cyan (C), magenta (M), and yellow (Y) to the photosensitive drums of the develop devices to form electrostatic latent images. An electrostatic latent image of each photoconductor of the plurality of developing device may be developed into a visible toner image by developer supplied from a plurality of developer cartridge to a plurality of developing device.
The transfer device may transfer the toner image formed on the photoconductor to a printing medium. When the print medium passes through a fuser, a toner image is fixed to the print medium by heat and/or pressure. Depending on the type of the fuser, the shape of a heating member for applying heat and the shape of a pressure member for applying pressure may be different from each other. The heating member or the pressure member may have a roller type or a belt type depending on the type of the fuser. For example, the fuser may have a 2-Roll type including a heating roller, a pressure roller, and a heater, a 3-Roll type including one more pressure roller in addition to the 2-Roll type, a belt heating type in which the heating roller of the 2-Roll type is replaced with a belt to improve heating performance, an induction heating (IH) type generating heat with induced current, etc. The belt heating type may be a free belt nip fuser (FBNF) type using a pressure belt with a built-in pressure portion, an instantaneous fusing system (IFS) type using a heating belt with a pressure portion, an on-demand fusing (ODF) type in which a heating area of a belt is concentrated in a fusing nip.
The heating member may include a single heat generator or a plurality of heat generator. The heat generator may be referred to as a heat source. The heat generator may be a heating lamp or a ceramic heater. The fused (fixed) print medium may be discharged by a discharge roller.
The fuser needs to maintain a proper temperature and pressure to maintain a toner's fusing level (fixing level) above a certain level. The amount of generated heat of a heat source of a fuser may be controlled to maintain an appropriate temperature in a fusing nip.
The amount of heat that transfers from the heat source to the toner may be maintained uniformly by controlling the amount of generated heat of the heat source of the fuser. The amount of heat that transfers to the toner may be affected by a temperature difference between a heating roller and a toner layer. Heat transfers from the heat source to the toner through a heating roller or a heating belt. A mechanism for transferring heat from the heat source to the heating roller or belt varies according to the structural characteristics of the fuser, thus, the amount of generated heat may be controlled in consideration of the structural characteristics of the fuser.
In an ODF type fuser, a heating member, that is, a heater, is located in a form of a plate on an area where a fusing nip is formed, and a belt of the fusing nip area may be heated intensively. In the ODF type fuser, unlike other type of fusers, may transfer heat from the heat source to the belt by a conduction mechanism. The conduction of heat is affected by thermal conductivity of a medium and contact thermal resistance between different media, which makes it difficult to control the heat in the ODF type fuser.
A temperature of a heater may be sensed and the amount of generated heat of the heater may be controlled in order to effectively control the generated heat of the ODF type fuser. The temperature of the heat is increased by the electric power supplied from a power supply, and the heat is supplied from the heater to the belt to increase the temperature of the belt. In the ODF type fuser, heat is not directly transferred from the belt to the toner, but the heat is supplied to the toner after the temperature of the belt rises.
Referring to
As described above, the printing quality may be lowered in a case where a printing medium to which toner is transferred is supplied to a fuser in a period with great temperature deviation. The printing medium may be supplied to the fuser in response to the temperature of the heater reaching a critical temperature so that printing is performed in a period with relatively small temperature deviation.
However, referring to
As shown in
The temperature deviation between the heater and the belt shown in the ODF type fuser may be affected by a mechanical characteristic of the heater and the belt. For example, the temperature deviation between the heater and the belt may increase as heat capacity of the heater decreases. This is because the heat capacity of the heater that generates heat decreases, so that an increase rate of the temperature of the heater becomes faster. Likewise, the temperature deviation between the heater and the belt may decrease as heat capacity of the heater increases.
The temperature deviation between the heater and the belt shown in the ODF type fuser may be affected by thermal resistance and thermal conductivity between the heater and the belt, a width of the fusing nip, pressure force, roughness of contact surfaces as well as the heat capacity of the heater. For example, heat that transfers from the heater to the belt may decrease as the thermal resistance increases so that the temperature deviation between the heater and the belt increases.
Even though specification of the heater and the belt is fixed, the temperature deviation between the heater and the belt shown in the ODF type fuser is affected by an environmental factor such as a temperature at an initial driving stage of the fuser as illustrated in
Hereinafter, the present disclosure will be described in detail with reference to the accompanying drawings, in which examples of the present disclosure are shown such that those skilled in the art may easily work the present disclosure. However, the present disclosure may be implemented in various different forms and is not limited to the examples described herein.
Terms including ordinals such as first, second, etc. may be used to identify various components, but the components are not limited by the terms. These terms are used for the purpose of distinguishing one component from another. For example, a first component may be referred to as a second component, a second component may be referred to as a first component, and their ordinal number may be omitted.
The fuser 100 may be an ODF type fuser 100 but is not limited thereto, may be another type of a fuser 100.
Referring to
The heating member 10 may include a single heat generator, but is not limited thereto. The heating member 10 may include a plurality of heat generators, which will be explained later by referring to
The fusing belt 20 may be heated by its inner circumferential surface being in contact with the heating member 10. The fusing belt 20 may be an endless belt, but is not limited thereto.
The heating member 10 and the fusing belt 20 are located between the pressure member 30 and the pressure roller 40, and a pressure is applied to the heating member 10 and the fusing belt 20 by the pressure member 30 and the pressure roller 40 to form a fusing nip.
The first temperature sensor 50 may sense a temperature of a belt. The first temperature sensor 50 may be a non-contact temperature sensor 50 positioned outside the fusing belt 20 to sense the temperature of the outer circumferential surface of the fusing belt 20, but is not limited thereto. For example, a first temperature sensor may be a contact temperature sensor 52 being in contact with an outer circumferential surface of the fusing belt 20 as illustrated in
If the belt 20 is in contact with the temperature sensor 52, its contact area may affect printing image quality such as glossiness of a printed image. Therefore, the non-contact temperature sensor 50 may be used in a color printer and color multi-function printer, and the contact temperature sensor 52 may be used in a monochrome printer and monochrome multi-function printer to reduce the cost.
The fuser 100 may effectively control the amount of heat generated by the heating member 10 and a transfer of a printing medium by sensing the temperature of the belt 20 with the first temperature sensor 50. A method of controlling the amount of heat generated by the heating member 10 and a transfer of a printing medium will be explained later by referring to
The fusing belt 20 may consist of a plurality of layers such as a base layer, an elastic layer, and a release layer, and each layer may be connected to each other with a primer. Temperatures of an inner surface and an outer surface of the fusing belt 20 may be different because contact thermal resistance is generated for each layer. Sensing, by the first temperature sensor 50, the temperature of the outer circumferential surface of the fusing belt 20 being directly in contact with a printing medium (that is, a toner layer) may be more effective to control the amount of heat generated by the heating member 10 and whether to transfer a printing medium than sensing a temperature of an inner circumferential surface of the fusing belt 20.
The second temperature sensor 60 may sense a temperature of the heating member 10. The second temperature sensor 60 may be in contact with the heating member 10. The second temperature sensor 60 may be located in a space formed by the inner circumferential surface of the fusing belt 20.
The fuser 100 includes the second temperature sensor 60 as well as the first temperature sensor 50, and its manufacturing cost also increases, but loss due the increased manufacturing cost may be minimized by adjusting locations of the temperature sensors 50 and 60. For example, the first temperature sensor 50 may be located in a first area on a first axis of the fuser 100. The first axis may be parallel to a horizontal axis of the fuser 100, and the first area may correspond to a minimum paper width W1 of the fuser 100. That is, the first temperature sensor 50 maybe located within the minimum paper width W1. The second temperature sensor 60 senses the temperature of the heating member 10 to prevent overheating of the heating member 10, so a location of the heating member 10 on the horizontal axis may be not limited. The second temperature sensor 60 may be located in a second area on a second axis of the fuser 100. The second axis may be parallel to a horizontal axis of the fuser 100, and the second area may be located diagonally to the first area. In a case where the first area corresponds to the minimum paper width W1 of the fuser 100, that is, the first temperature sensor 50 is located within the minimum paper width W1, the second temperature sensor 60 may be located outside of the minimum paper width W1. Locating the second temperature sensor 60 that senses the temperature of the heating member 10 on an end portion outside the minimum paper width W1 may be helpful to prevent the problem of overheating of the end portion during printing a paper with a narrow width.
The heat generated by the heating member 10 of the fuser 100 and a transfer of a printing medium may be more effectively controlled by sensing the temperature of the heating member 10 through the second temperature sensor 60, which will be explained later by referring to
In operation 810, a first temperature of a fusing belt of a fuser is sensed. The first temperature of an outer circumferential surface of the fusing belt may be sensed through the temperature sensor of the fuser located outside of the fusing belt.
In operation 820, a second temperature of a heating member of the fusing belt is sensed. Operations 810 and 820 may be performed substantially simultaneously, but are not limited thereto.
In operation 830, the fuser may be controlled based on the first temperature of the fusing belt. For example, heat generated by the heating member may be controlled based on the first temperature of the fusing belt. For example, power supply to the heating member is cut off or the heat generated by the heating member may be controlled in response to the first temperature of the fusing belt reaching a certain temperature or being within a certain temperature range. Accordingly, the fusing belt may be maintained at a temperature suitable for fusing, so the printing quality and performance may be improved.
The heat generated by the heating member and a transfer timing of a printing medium is determined based on the temperature of the fusing belt, so the occurrence of the cold offset and hot offset problems described with reference to
Since a temperature of a fusing belt may vary at a fusing nip in the ODF type fuser, a temperature does not change at other parts other than the fusing nip in a case where the fusing belt is not rotated and slipped. Based on such principal, whether or not the belt slips may be quickly determined from a temperature change characteristic of the fusing belt, thereby preventing damage to the fusing belt.
In a case where a wrap jam occurs in the ODF type fuser, the first temperature sensor to sense the temperature of the outer circumferential surface of the fusing belt senses a temperature of a paper jammed between the fusing belt and the first temperature sensor to sense dramatic decrease of the temperature. Whether the wrap jam occurs may be determined from the temperature change characteristic of the fusing belt, so that the malfunction of a system may be stopped earlier, thereby, reducing damage to the system.
For example, it may be determined that belt slip or wrap jam problem have occurred in a case where a change rate of temperature detected by the first temperature sensor decreases by a predetermined degree or more, or difference between temperatures of the fusing belt and the heating member increases by a predetermined degree or more, or difference between change rates of the fusing belt and the heating member increases by a predetermined degree or more.
Referring to
In a case where a temperature of the fusing belt is not sensed, that is, only the temperature of the heating member is sensed to determine whether to transfer a printing medium, as described with reference to
The heating member may be overheated if the heat generated by the heating member is controlled only by the temperature of the fusing belt. Referring to
If power supply to the heating member is turned on and off, flicker of the power supply may be triggered. Therefore, it may be implemented to control the heating member with a lowered heating rate than a previous heating rate in a case where the temperature of the heating member exceeds a level lower than the threshold temperature of the threshold range. Thereby, in the initial temperature rising process of the fuser, not only the excessive temperature rise of the heating member (for example, the maximum of the detected temperature in
Since a temperature change of the heating member is greater than a temperature change of the fusing belt, a fluctuation range of the amount of the generated heat controlled based on the temperature of the heating member is greater than a fluctuation range of the amount of the generated heat controlled based on the temperature of the fusing belt. A time constant of the temperature sensor may also affect the fluctuation range of the amount of the generated heat of the heating member.
As the fluctuation of the amount of the generated heat of the heating member decreases, fluctuation of power supply also decreases, thereby, improving the quality related to the power supply such as flicker and harmonics. That is, in order to realize stable printing, the fluctuation of power supply decreases during supplying a paper by controlling the generated heat based on the temperature of the fusing belt.
Referring to
The temperature sensors 51, 53 and 65 of the fuser 100 may sense temperatures of different areas on a horizontal direction of the fuser 100. For example, the temperature sensors 51, 53 and 65 of the fuser 100 may be located in a zigzag manner as shown in
Referring to
The first temperature sensors 51 and 53 to sense the temperature of the outer circumferential surface of the fusing belt 20 may be located in areas corresponding to the heating areas of the heat generators 11, 13, 15 and 17. The second temperature sensor 65 to sense the temperature of the heating member 10 may be located in one of overlap heating areas between the heating areas of the heat generators 11, 13, 15 and 17.
A first temperature sensor 51 may be located within a minimum paper width W1, and the minimum paper width W1 may be included within a heating area of the heat generators 15 and 17 corresponding to the first temperature sensor 51. The minimum paper width W1 may be included within the main heating area W2 of the heating member 10. Another first temperature sensor 53 may be located outside the minimum paper width W1. The other first temperature sensor 53 may be located outside the main heating area W2 of the heating member 10.
Overheating of each heat generator 11, 13, 15 or 17 may be controlled by the plurality of temperature sensors 51, 53 and 65, the accuracy of heat control and a paper transfer timing may be improved, and a belt slip and wrap jam may be accurately detected. A method of determining the overheating and the paper transfer timing is explained above by referring to
Referring to
The temperature sensors 61, 63 and 55 of the fuser 100 may sense temperatures of different areas on a horizontal direction of the fuser 100. For example, the temperature sensors 61, 63 and 55 of the fuser 100 may be located in a zigzag manner as shown in
Referring to
The second temperature sensors 61 and 63 to sense the temperature of the heating member 10 may be located in areas corresponding to the heating areas of the heat generators 11, 13, 15 and 17. The first temperature detecting sensor 55 to sense the temperature of the outer circumferential surface of the fusing belt 20 may be located in one of overlap heating areas between the heating areas of the heat generators 11, 13, 15 and 17.
A second temperature sensor 61 may be located within a minimum paper width W1, and the minimum paper width W1 may be included within a heating area of the heat generators 15 and 17 corresponding to the second temperature sensor 61. The minimum paper width W1 may be included within the main heating area W2 of the heating member 10. Another second temperature sensor 55 may be located outside the minimum paper width W1. The other second temperature sensor 55 may be located outside the main heating area W2 of the heating member 10.
Overheating of each heat generator 11, 13, 15 or 17 may be controlled by the plurality of temperature sensors 61, 63 and 55, the accuracy of heat control and a paper transfer timing may be improved, and a belt slip and wrap jam may be accurately detected. A method of determining the overheating and the paper transfer timing is explained above by referring to
While various examples are explained with reference to accompanying drawings, those who skilled in the art may modify and change the examples from the disclosure. For example, the techniques described may be performed in a different order than the described methods, and/or the described systems, structures, devices, circuits, or any components may be integrated or combined in a different form than the described methods, or may be replaced or substituted by other components or their equivalents, in order to achieve an appropriate result.
It should be understood that examples described herein should be considered in a descriptive sense only and not for purposes of limitation. Descriptions of features or aspects within each example should typically be considered as available for other similar features or aspects in other examples. While one or more examples have been described with reference to the figures, it will be understood by those of ordinary skill in the art that various changes in form and details may be made therein without departing from the spirit and scope as defined by the following claims.
Number | Date | Country | Kind |
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10-2021-0125130 | Sep 2021 | KR | national |
Filing Document | Filing Date | Country | Kind |
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PCT/US2022/020725 | 3/17/2022 | WO |