The present disclosure relates to a fusing device and an image forming apparatus.
The following fusing device has been known. In the fusing device, a pressure roller is in pressure contact with an outer side of an endless rotatable fusing belt, a fusing nip area is formed between the fusing belt and the pressure roller, a sheet is heated in the fusing nip area, and a toner image is thereby fused onto the sheet.
Such a fusing belt is heated by a heat source that is disposed inside the fusing belt. In recent years, a reduction in heat capacity (rapid heating) of the fusing belt has been requested from a viewpoint of energy saving.
However, the above related art has a problem of being insufficient to avoid a situation where the fusing belt is overheated by the heat source.
The present disclosure has been made to solve the above conventional problem and therefore has a purpose of providing a fusing device capable of suppressing overheating of a fusing belt and providing an image forming apparatus provided with the fusing device.
In order to achieve the above purpose, a fusing device disclosed in the present disclosure is a fusing device that includes: an endless rotatable fusing belt; a nip forming member that is disposed on an inner circumferential surface of the fusing belt; a pressure roller that is in pressure contact with the nip forming member from an outer side of the fusing belt and forms a fusing nip area between the pressure roller and the fusing belt; and a heat source that is disposed inside the fusing belt and heats the fusing belt. The fusing device further includes a heat-conductive member that is disposed on a lateral side of an outer circumference of the fusing belt. The heat-conductive member extends over a width area in a rotation axis direction of the fusing belt.
In the fusing device, the heat-conductive member may be disposed on an extension line of an imaginary straight line or near the extension line, the imaginary straight line connecting the heat source and the fusing belt by the shortest distance.
In the fusing device, the heat-conductive member may be dispose on an imaginary straight line or near the imaginary straight line that connects the heat source and the fusing belt by the shortest distance at any position in the rotation axis direction of the fusing belt.
The fusing device further includes a thermostat that shuts off electric power supply to the heat source when a temperature of the fusing belt becomes a predetermined temperature. The heat-conductive member may have an opening, and the thermostat may be provided at a position facing the opening.
In the fusing device, the thermostat may be provided on an extension line of an imaginary straight line or near the extension line, the imaginary straight line connecting the heat source and the fusing belt by the shortest distance.
In the fusing device, the heat-conductive member may be constructed of plural members that are formed of mutually different materials.
The fusing device further includes a fusing frame that rotatably supports both ends of the fusing belt. The fusing frame may have a plate that is disposed along the rotation axis direction of the fusing belt, and the heat-conductive member may be disposed between the fusing belt and the plate.
In the fusing device, the heat-conductive member may integrally be formed with the fusing frame.
The fusing device further includes a fusing frame that rotatably supports both ends of the fusing belt. The fusing frame may have a plate that is disposed on the lateral side of the outer circumference of the fusing belt, and the plate of the fusing frame may extend over the width area in the rotation axis direction of the fusing belt and function as the heat-conductive member.
The fusing device further includes a fusing frame that rotatably supports both ends of the fusing belt. The fusing frame may have a plate that is disposed along the rotation axis direction of the fusing belt, and heat conductivity of the heat-conductive member may be higher than heat conductivity of the fusing frame.
An image forming apparatus according to the present disclosure includes the fusing device.
According to the present disclosure, it is possible to suppress overheating of the fusing belt.
A description will hereinafter be made on embodiments of the present disclosure with reference to the accompanying drawings. Common components in the embodiments, which will be described below, will be denoted by the same reference sign, and an overlapping description thereon will not be made.
Image Forming Apparatus
First, a description will be made on a configuration of an image forming apparatus A in a first embodiment.
The image forming apparatus A is an image forming apparatus that forms a monochrome image on a sheet by an electrophotographic method in accordance with image data read by an image reader 25 or image data transmitted from the outside.
The image forming apparatus A includes a document feeder 10 and an image forming apparatus body 11 (see
The image former 12 includes an exposure device 13, a developing device 14, an image carrier 15, a cleaner 16, an electrifier 17, a transferer 18, a toner cartridge device 19, and a fusing device 3 (see
The paper transport system 20 includes a paper feed tray 21, a manual feed tray 22, a paper receiving tray 23, and a transport roller (not illustrated) that is provided along a sheet transport path S.
A document placement table 24, which is formed of transparent glass and on which a document is placed, is formed in an upper portion of the image forming apparatus body 11. The image reader 25 for reading an image of the document is provided under the document placement table 24. The document feeder 10 is provided above the document placement table 24. The image of the document that is read by the image reader 25 is sent as image data to the image forming apparatus body 11, and an image that is formed in the image forming apparatus body 11 on the basis of the image data is recorded onto the sheet.
The above image forming apparatus A executes printing of the image on the sheet as follows. First, the sheet is supplied from the paper feed tray 21 or the manual feed tray 22. The sheet is transported to the transferer 18 by the transfer roller. Next, the transferer 18 transfers the toner image, which is formed by the image former 12, onto the sheet. Thereafter, the fusing device 3 melts unfused toner on the sheet with heat and fuses the unfused toner thereon, and the sheet is then ejected onto the paper receiving tray 23 by the transport roller and an ejection roller (not illustrated). In this way, the image forming apparatus A completes a series of printing operation.
The image forming apparatus A may be a multi-color image forming apparatus. In this case, such a configuration can be adopted that the image former 12 is provided for each of plural colors (for example, colors such as black (K), cyan (C), magenta (M), and yellow (Y)) and toner images formed by these image formers 12 are sequentially transferred and superposed onto a primary transfer belt.
Fusing Device
Next, a description will be made on the fusing device 3.
In this embodiment, the fusing device 3 includes the fusing belt 30, the nip forming member 31, the support member 32, the heat source 33, a pressure roller 34, a release member 35, the fusing frame 36, and a thermostat 37 (see
The fusing belt 30 is a heat-resistant belt that is formed in an endless (cylindrical) shape and has a width in a width direction W that is orthogonal to a sheet transport direction F. The fusing belt 30 is provided to be rotatable about a rotation axis δ that is along the width direction W (see
For example, the fusing belt 30 is constructed of a base material that is formed of metal such as nickel and has a predetermined thickness (for example, about 30 μm to 100 μm); and a resin layer and a surface layer (a release layer) that are provided on the base material, are respectively formed of silicone rubber or the like and a PFA tube or the like, and have a predetermined thickness (for example, about 100 μm to 300 μm). The width of the fusing belt 30 is set to about 340 mm to 360 mm, for example. An inner diameter of the fusing belt 30 is set to about 30 mm, for example. The fusing belt 30 is heated at a predetermined fusing temperature (for example, 200° C. to 250° C.) by the heat source 33.
The nip forming member 31 forms a fusing nip area FN between the fusing belt 30 and the pressure roller 34 and is disposed on the inner circumferential surface of the fusing belt 30 (see
A slide sheet 310 is provided between the nip forming member 31 and the fusing belt 30 to reduce sliding resistance between the nip forming member 31 and the fusing belt 30 (see
The support member 32 supports the nip forming member 31 while pressing the nip forming member 31 against the inner circumferential surface of the fusing belt 30. The support member 32 is formed in a T-shape in a cross-sectional view that is seen in a direction of the rotation axis δ of the fusing belt 30, and is provided along the rotation axis δ of the fusing belt 30 (see
The heat source 33 heats the fusing belt 30 and is disposed inside the fusing belt 30 (see
The pressure roller 34 is in pressure contact with the fusing belt 30 from the outer side thereof toward the nip forming member 31, forms the fusing nip area FN between the pressure roller 34 and the fusing belt 30, and is provided at a position opposing the nip forming member 31 with the fusing belt 30 being held therebetween. The pressure roller 34 is rotatably supported by a pressure frame (not illustrated) and is rotationally driven by a drive source such as a motor (not illustrated). For example, the pressure roller 34 is constructed of: a cylindrical core material that is formed of metal such as aluminum; and an elastic material such as rubber that covers a surface of the core material. When being rotationally driven by the drive source and abutting the fusing belt 30, the pressure roller 34 forms the fusing nip area FN, transmits drive power to the fusing belt 30 via the nip forming member 31, and thereby causes the fusing belt 30 to be rotationally driven.
The release member 35 releases the sheet that has passed between the fusing belt 30 and the pressure roller 34 from the fusing belt 30, and is provided on a downstream side of the fusing belt 30 in the sheet transport direction F (see
The fusing frame 36 rotatably supports both of the ends of the fusing belt 30, and has: a main plate 360 that is disposed along the direction of the rotation axis δ of the fusing belt 30; and paired holding plates 361 that oppose each other at ends on both sides of the main plate 360 (see
The thermostat 37 shuts off electric power supply to the heat source 33 when a temperature of the fusing belt 30 becomes a predetermined temperature. More specifically, the thermostat 37 is electrically connected to an electric power line (not illustrated) that supplies electric power to the heat source 33. When the temperature of the fusing belt 30 becomes a predetermined reaction temperature (actuation temperature or rapid temperature) (for example, 190° C.), the thermostat 37 directly shuts off the electric power supply to the heat source 33 in order to protect the fusing belt 30. The thermostat 37 includes: a thermostat 37a that is provided to the attachment 362 at the end of the main plate 360 of the fusing frame 36 in the direction of the rotation axis δ of the fusing belt 30; and a thermostat 37b that is provided to the attachment 363 on the inner side from the attachment 362 in the direction of the rotation axis δ of the fusing belt 30.
The attachments 362, 363 of the main plate 360 bulge out toward the fusing belt 30 side. In this way, the thermostats 37a, 37b can be brought close to an area that is closest to the heat source 33 and a temperature of which becomes the highest of an area of the fusing belt 30.
By the way, in the fusing device 3 described above, it is requested to avoid a situation where the fusing belt 30 is overheated by the heat source 33. In order to meet such a request, the fusing device 3 includes in addition to the above configuration, the heat-conductive member 4 that is disposed on the lateral side of the outer circumference of the fusing belt 30 (see
In this embodiment, the heat-conductive member 4 is disposed between the fusing belt 30 and the main plate 360 of the fusing frame 36, and extends over a width area in the direction of the rotation axis δ of the fusing belt 30 (see
The heat-conductive member 4 has: a curved portion 40 that is curved along an outer circumferential surface of the fusing belt 30 in a cross-sectional view that is seen in the direction of the rotation axis δ of the fusing belt 30; a fixed portion 41 that is continuously connected to an upper end edge of the curved portion 40 and is fixed to the main plate 360 of the fusing frame 36; and an opening 42 that is opened to the fusing belt 30 side at a lower end of the curved portion 40 (see
The curved portion 40 is separated from the outer circumferential surface of the fusing belt 30 by a predetermined distance (for example, about 3 mm). In a central portion of the curved portion 40, perforation holes 43, 44 for exposing a temperature sensor (not illustrated) that measures a temperature of an outer surface of the fusing belt 30 in a non-contact manner are perforated.
The fixed portion 41 is fixed to the main plate 360 of the fusing frame 36 by a fastening member B such as a screw, for example.
The opening 42 includes openings 42a, 42b that are recessed at a lower end edge of the curved portion 40 in a manner to respectively correspond to the thermostats 37a, 37b. The thermostats 37a, 37b are respectively provided at positions facing the openings 42a, 42b. In this way, each of the thermostats 37a, 37b can be actuated for the temperature of the fusing belt 30 with a high degree of accuracy. The thermostat 37a, which faces the opening 42a, is disposed on an extension line of an imaginary straight line L that connects the heat source 33 and the fusing belt 30 by the shortest distance (see
As illustrated in
Suppressing overheating of the fusing belt 30 helps achieve a purpose of the thermostat 37 to protect the fusing belt 30.
In this embodiment, the heat-conductive member 4 (more specifically, the curved portion 40) is disposed near the extension line of the imaginary straight line L that connects the heat source 33 and the fusing belt 30 by the shortest distance (see
In this embodiment, the heat-conductive member 4 is disposed on an imaginary straight line P that connects the heat source 33 and the fusing belt 30 by the shortest distance at any position in the direction of the rotation axis δ of the fusing belt 30 (see
In this embodiment, the heat of the fusing belt 30 is preferentially transferred to the heat-conductive member 4 over the main plate 360 due to the structure in which the heat-conductive member 4 is disposed between the fusing belt 30 and the main plate 360 of the fusing frame 36 as described above, that is, the structure in which the heat-conductive member 4 is located closer to the fusing belt 30 than to the main plate 360. In this way, it is possible to efficiently suppress overheating of the fusing belt 30 by the heat-conductive member 4. Furthermore, due to the structure in which the heat-conductive member 4 is disposed between the fusing belt 30 and the main plate 360 of the fusing frame 36 as described above, such an effect is also exerted that a space between the fusing belt 30 and the fusing frame 36 can be used effectively.
In addition, the heat-conductive member 4 only needs to absorb the heat of the fusing belt 30 via the air on the lateral side of the outer circumference of the fusing belt 30, so as to be able to suppress overheating of the fusing belt 30. For this reason, the heat-conductive member 4 does not always have to be formed of a metal material but only needs to be formed of a material having higher heat conductivity than the air. For example, the heat-conductive member 4 may be formed of a resin material containing metal filler. Needless to say, it is possible to efficiently suppress overheating of the fusing belt 30 when a material having superior heat conductivity, such as aluminum or copper, is adopted for the heat-conductive member 4.
The heat-conductive member 4 may integrally be formed with the fusing frame 36. In this way, it is possible to cut cost by reducing the number of components of the fusing device 3.
A description will hereinafter be made on different points of a second embodiment from the first embodiment.
In the second embodiment, the heat-conductive member 4 is configured to include a first heat-conductive plate 4a and a second heat-conductive plate 4b that are formed from mutually different materials (see
A description will hereinafter be made on different points of a third embodiment from the first embodiment.
In the third embodiment, the main plate 360 of the fusing frame 36 is disposed on the lateral side of the outer circumference of the fusing belt 30 and, compared to the main plate 360 in the first embodiment, is formed to be close to the fusing belt 30 (see
In the third embodiment, the main plate 360 functions as the heat-conductive member 4 in the first embodiment. In other words, similar to the case where the heat-conductive member 4 in the first embodiment is used, the heat transfer from the fusing belt 30 to the main plate 360 is promoted over the width area in the direction of the rotation axis δ of the fusing belt 30, and the heat of the fusing belt 30 is absorbed by the main plate 360 in the entire width area in the direction of the rotation axis δ of the fusing belt 30. In this way, compared to the cases of the above embodiments, it is possible to cut the cost by reducing the number of the components of the fusing device 3 while exerting the effect of suppressing overheating of the fusing belt 30.
In a fourth embodiment, the heat-conductive member 4 is formed of iron. Meanwhile, the main plate 360 of the fusing frame 36 is formed of stainless steel. In other words, the heat conductivity (about 80 W/m·K) of the heat-conductive member 4 is higher than the heat conductivity (about 16 W/m·K) of the main plate 360.
For this reason, unlike the structure in which the heat-conductive member 4 is closer to the fusing belt 30 than to the main plate 360 as in the first embodiment described above, even when a structure in which the heat-conductive member 4 and the main plate 360 are separated from the outer circumferential surface of the fusing belt 30 by the same distance is adopted, the heat of the fusing belt 30 is preferentially transferred to the heat-conductive member 4 having the superior heat conductivity over the main plate 360. In this way, it is possible to efficiently suppress overheating of the fusing belt 30 by the heat-conductive member 4.
It should be noted that the embodiments and the examples disclosed herein are merely illustrated as examples in all respects and are not intended to provide any basis for limited interpretation. Therefore, the technical scope of the present disclosure should be construed not only on the basis of the embodiments and the examples described above but on the basis of the claims as attached hereto. Furthermore, any changes and modifications within the meaning and the scope equivalent to the claims fall within the scope of the present disclosure.
Number | Date | Country | Kind |
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2021-168828 | Oct 2021 | JP | national |
Number | Name | Date | Kind |
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8406647 | Shinshi | Mar 2013 | B2 |
9244411 | Seshita | Jan 2016 | B2 |
9389557 | Himeno | Jul 2016 | B1 |
20160349675 | Yamamoto et al. | Dec 2016 | A1 |
Number | Date | Country |
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2016-224200 | Dec 2016 | JP |
Number | Date | Country | |
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20230121896 A1 | Apr 2023 | US |