The present application is related to, claims priority from and incorporates by reference Japanese patent application No. 2010-129434, filed on Jun. 4, 2010.
The present invention relates to a fusing device for fusing developer onto a print medium, a print device that includes the fusing device, and an apparatus that is incorporated in a print device.
Conventional fusing devices includes a heater within a semi-cylindrical metallic body to transfer heat from the heater to a belt that is stretched and stringed to the metallic body, and the heated belt is pressed against the carried print medium to fuse the developer transferred onto the print medium by melting (see JP Patent Application Publication No. 2007-140562, paragraphs [0016] to [0022], FIG. 2).
However, obtaining high heat efficiency is difficult with conventional technology when the belt is heated by a heating member. Specifically, when a halogen lamp is the heating member, heating the belt to a prescribed temperature may require a long period of time. Furthermore, when using electromagnetic heat, the size of the device may increase.
An object of the present invention is to obtain high heating efficiency described above.
For such on object, a fusing device disclosed in the application includes a belt; a first stretching member contacting an inner circumference of the belt and stretching the belt tightly; a heating member having a heating element on the surface; a second stretching member having a heating member facing part that faces the heating member and a curved surface part that faces the belt, and stretching the belt tightly with the first stretching member.
With the embodiments disclosed in the present application, high heating efficiency is realized.
Embodiments of the fusing device and print device according to the present invention are described hereinafter with reference to drawings.
In
A print medium 201 is a medium such as recording sheet on which a developer image is formed and which is contained in a sheet feeding cassette 204. The print medium 201 contained in the sheet feeding cassette 204 is conveyed to each imaging device 210BK, 210Y, 210M, and 210C by a sheet feeding roller, not illustrated, to form the developer image in the transfer region.
A fusing device 100 uses a heated belt to fuse the developer image formed on the print medium in the transfer region, and the print medium where the developer image is fused by the fusing device 100 is ejected to a paper eject stacking part 202.
The imaging devices 210BK (BK: black), 210Y (Y: yellow), 210M (M: magenta), and 210C (C: cyan) are devices that form a developer image on the print medium using toner as developer for each color of black, yellow, magenta, and cyan respectively. The configuration of each imaging device 210 BK, 210Y, 210M or 210C is similar, and therefore, the configuration of the imaging device 210C is described below as a representative model.
The imaging device 210C has a photosensitive drum 211C as an electrostatic latent image carrier, and arranged in order in the rotating direction A (direction indicated by arrow A in the drawing) of the photosensitive drum 211C, a charging device 212C, an exposure device 213C, a developer supplying device 214C, and a cleaning device 215C. The configuration of the photosensitive drum 211C is a well known form to receive light irradiated from the exposure device 213C between the charging device 212C and the developer supplying device 214C. In addition, the electrostatic latent image carrier does not have to be a drum form, and it may be a belt form.
The print device 200 is provided with the imaging device 210 (210C, 210M, 210Y, and 210BK) to form an image in each color according to image information, a sheet feeding cassette 204 as the print medium feeding means to feed the print medium 201 into the transfer region of the belt type transferring device 220 that is arranged opposite to each of the imaging devices 210, and a registration roller 205 to feed a print medium carried from the print medium feeding means in accordance with the imaging timing by the imaging device 210.
The transferring device 220 is driven by rollers 222 and 223 that stretch an endless loop transferring medium 221 without slack. Further, a roller 203 carries the print medium and ejects the print medium, on which a developer image is fused by the fusing device 100 from the print medium ejection port 206 into the eject paper stacking part 202 as the region to stack the print medium after printing.
In
The heater 101 is the heat generation member to heat the belt 105, and as shown in
The metal guide 102 is a heat transferring member to transfer the heat of the heater 101 to the belt 105, and as shown in
The metal guide 102 has a pivot shaft 102c supported by pivot support points at both end parts by the holes in the side plates 110L and 110R (or retaining parts) illustrated in
The springs 103 are biasing members for pressing the heater 101 against the metal guide 102 and are arranged between the heater 101 and the support member 104 that is attached to the side plates 110L and 110R illustrated in
The belt 105 is provided with polyimide base material on the inner surface, an elastic layer made of silicone rubber on the outer circumferential layer of the base material, and a PFA tube with a surface on which toner is hard to adhere. Further, the belt 105 is configured to be an endless loop shape stretched tightly by the metal guide 102 and the fusion roller 106 and has the ability to rotationally move in the direction indicated by the arrow E in
The fusion roller 106 as the first roller or the first nip forming member is provided with a metal core part 106a and an elastic layer 106b. Both end parts of the metal core part 106a are fixed and supported by the side plates 110L and 110R through the fusion roller rotation shaft bearings 113L and 113R illustrated in
The pressure application roller 107 as the second roller or the second nip forming member is provided with a metal core part 107a and an elastic layer 107b. Both end parts of the metal core part 107a are supported by pressure application axis bearing support members 111R and 111L through the pressure application roller rotation shaft bearings 114L and 114R illustrated in
Further, the pressure application bearing support members 111R and 111L illustrated in
The pressure application roller 107 that is pressed against the fusion roller 106 via the belt 105 in the nipping region 108 is configured to rotate in the direction indicated by the arrow D in
In addition, as illustrated in
Furthermore, a plurality of springs 103 (5 springs in the present embodiment) are provided between the heater 101 and the support member 104, and each has the same pressure application force; however, when considering slack in the center part (center part in the Z axis direction perpendicular to the direction of the rotational movement of the belt 105) of the metal guide 102 and the support member 104, the pressure application force of the spring 103 arranged at the center part may be stronger than the pressure application force of the springs 103 arranged at both side parts.
The effect of the configuration given above is described below based on
When power is turned on to the print device 200 and commonly known operations are performed to start image formation by an operator, the print device 200 feeds the print medium 201 contained in the sheet feeding cassette 204, and the print medium 201 is carried to the transferring device 220 by the registration roller 205.
At that time, in the imaging device 210C, the photosensitive drum 211C is charged uniformly by the charging device 212C with the rotation of the photosensitive drum 211C in the direction indicated by the arrow A in
The developer image formed on the photosensitive drum 211C is transferred onto the print medium 201 carried in the direction indicated by the arrow B in
While the recording medium on which cyan developer is transferred in such manner is carried in the direction indicated by the arrow B in the drawing by the transferring device 220, each color of the respective developers of magenta, yellow, and black is appropriately transferred by the imaging devices 210M, 210Y and 210BK that perform the same process as the previously described imaging process performed by the imaging device 210C. After all of the developers necessary for image forming are transferred, the recording medium is carried to the fusing device 100 from the transferring device 220.
When fusing the developer transferred onto the print medium, the fusing device 100 applies electric current to a resistance wire 101b illustrated in
The planar part of the heater 101 biased by the spring 103 contacts the heater facing part 102b that is the planar part of the metal guide 102 illustrated in
Further, because a plurality of springs 103 are arranged between the heater 101 and the support member 104, the entire planar part of the heater 101 contacts without a gap with the entire heater facing part 102b of the metal guide 102, and the heat generated by the heater 101 can be transferred efficiently to the metal guide 102 via the heater facing part 102b.
Furthermore, by providing a substance having desired heat conductivity, such as deformable semi-solid grease, with an air gap (or space) between the planar part of the heater 101 and the heater facing part 102b that is the planar part of the metal guide 102, the gap can be reduced and the heat generated by the heater 101 can be transferred more efficiently to the metal guide 102 via the heater facing part 102b. It is also referred that these planar parts of the heater 101 and the heater facing part 102b may be coated with a substance having a desired thermal conductivity. An example of the grease may be silicone oil mixed with metal powder (e.g., zinc or silver powder) to improve heat transfer property.
The fusion roller 106 rotationally moves in the direction indicated by the arrow C in
Here, the belt 105 is stretched tightly by the pressure application force provided by the springs 103, the fusion roller 106 fixed at the side plates, and the guide surface 102a of the metal guide 102 illustrated in
When the belt 105 that receives rotational movement by the fusion roller 106 passes over the guide surface 102a that is the contact surface with the metal guide 102, the heat generated by the heater 101 is transferred efficiently. After a sufficient quantity of heat is supplied to perform thermal compression bonding of the developer image, the print medium 201 is carried to the nipping region 108 to perform thermal compression bonding of the developer image 201a formed on the print medium 201 that is carried in the direction indicated by the arrow F in
Further, because the pivot shaft 102c of the metal guide 102 is arranged farthest downstream of the metal guide 102 in the rotation direction of the belt 105 and is near the advancing side of the print medium in the nipping region 108, even if the metal guide 102 vibrates, the position of the pivot shaft 102c is not displaced. Accordingly, the position of the advancing side of the print medium in the nipping region 108 is not displaced, so the print medium can be carried in a stable state.
Furthermore, the fusing device 100 has a feature to suppress variance with the passage of time, because the nipping region 108 is formed with the fusion roller 106 and the pressure application roller 107 that have the ability to rotate, the drive torque can be reduced and friction of the sliding members can be reduced.
The print medium 201 that is bonded by thermal compression in the nipping region 108 in such manner is carried to the print medium stacking part 202 via the print medium eject port 206 by the medium carrying roller 203.
The configurations of the heater 101, metal guide 102, spring 103, belt 105, fusion roller 106, and pressure application roller 107 of the fusing device 100 in the present embodiment are described below.
For the heater 101, the resistance wire 101b is layered on a stainless steel (SUS) substrate 101a having a long direction length of 350 mm, a short direction width of 10 mm, and a thickness of 1 mm illustrated in
For the metal guide 102, the material is an extruded type aluminum material A6063, the thickness T2 is a part of a 1 mm cylindrical shape as illustrated in
For the springs 103, the material is stainless steel and a pressure application force of 3 Kgf is applied to the heater 101 in the +Y direction in
The belt 105 has an inner diameter of φ40 mm and has a polyimide substrate with a 0.1 mm thickness at the inner surface, an elastic layer made of silicone rubber is formed with a 0.2 mm thickness at the outer circumferential layer, and the PFA tube layer is further provided at the outer circumference.
For the fusion roller 106, the outer diameter is φ25 mm, and the elastic layer 106b is silicone sponge with a 2 mm thickness.
For the pressure application roller, the outer diameter is φ25 mm, the elastic layer 107b is silicone rubber with a 2 mm thickness, and the outer circumference layer is configured of the PFA tube. Further, both end parts of the metal core part 107a of the pressure application roller 107 are supported by the pressure application axis bearing support members 111L and 111R as illustrated in
In the configuration described above, at the same time that electric current is introduced into the resistance wire 101b of the heater 101, rotation movement is provided to the fusion roller 106. When the fusion roller 106 rotates, the belt 105 contacting the guide surface 102a of the metal guide 102 rotates driven by the rotation of the fusion roller 106.
The heat generated by the heater 101 is transferred effectively to the belt 105 from the guide surface 102a of the metal guide 102, and fusion of the favorable developer at a speed of approximately 30 pages per minute (ppm) with A4 transverse feed in the nipping region 108 enables a rise time of about 15 seconds after introducing power into the resistance wire 101b of the heater 101 which is about ¼ the rise time compared to using a halogen lamp (about 60 seconds).
Further, using an aluminum material that has high heat conductivity with a small heat capacity for the metal guide 102 suppresses temperature irregularities in the long direction of the fusing device 100 allowing the fusion of the developer to be stabilized. Also, because the contact surface with the belt 105 is the metal guide 102 made of aluminum, and the heater 101 does not contact the belt 105, there is no risk of causing damage to the heater 101 due to friction.
As described above, by providing a heater having a planar part and a metal guide having a heater facing part of a planar shape that contacts the planar part of the heater in the inside surface that is the opposing surface of the curved guide surface, and by applying heat to the belt contacting the guide surface of the metal guide, the rise time of the fusing device can be shortened with the simple configuration without increasing the size of the device while being able to realize a fusing device with a stable temperature distribution.
Furthermore, as a modified example of the present embodiment, a heat insulation member 121 formed of a ceramic material or the like with excellent heat-insulating properties, rigidity, as well as heat-resistance properties may be provided between the heater 101 and the springs 103 as illustrated in
As described above, the first embodiment achieves the effects with a simple configuration, the effects that the rise time of the fusing device can be reduced and that the temperature distribution of the fusing device can be stabilized by providing a heater having a planar part and a metal guide having a planar shape of the heater facing part contacting the planar part of the heater in the inside surface that is the opposing surface of a curved guide surface.
In
Further, a heater facing part 152b contacting the heater 101 as illustrated in
A description will be given of the effect of the configuration described above.
The operation until the heater 101 starts to generate heat is the same as the first embodiment, so the description thereof will be omitted.
When the heater 101 starts generating heat, the heat generated by the heater 101 is transferred to a metal guide 152 via two routes: a route 161 transferring to the metal guide 152 via the contact surface with the heater 101 and the heater facing part 152b of the metal guide 152; and a route 162 transferring to the metal guide 152 via the contact surface of a thermal diffusion member 151 and a contact planar part 152d of the metal guide after being transferred to the thermal diffusion member 151 via the contact surface of the heater 101 and the thermal diffusion member 151 as illustrated in
The heat generated by the heater 101 in such manner is transferred to the metal guide 152 more efficiently than the first embodiment via both routes with the contact surface with the metal guide 152 and the contact surface with the thermal diffusion member 151, and the heat that is transferred to the metal guide 152 is transferred to the belt 105 contacting the metal guide 152.
In addition, other functions are the same as the first embodiment, so the descriptions thereof will be omitted.
Further, as a modified example of the present embodiment, a heat insulation member 153 formed of a ceramic material or the like with excellent heat-insulating properties, rigidity, as well as heat-resistance properties may be provided between the thermal diffusion member 151 and the springs 103 as illustrated in
As described above, the second embodiment achieves the effect that the rise time of the fusing device can be further reduced compared to the first embodiment and the temperature distribution of the fusing device can be further stabilized by providing a thermal diffusion member in which the width of the short direction is longer than the width of the short direction of the heater between the heater and the springs to form a surface where the thermal diffusion member and the metal guide contact, and adding a surface where the heater and the metal guide directly contact so as to transfer the heat generated by the heater to the metal guide via the surface contacting the thermal diffusion member.
In addition, the fusion roller and the pressure application roller form the nipping region in the first and second embodiments; however, the nipping region may be formed by using a pressure application pad instead of the pressure application roller or by using a plurality of parts of a roller and pressure application pad.
Further, the first and second embodiments use a belt made of a polyimide base material; however, a belt made of a metal base material with excellent heat transference may also be used.
Furthermore, the first and second embodiments use a heater made of an SUS base plate; however, a heater made of ceramic may also be use.
Moreover, the first and second embodiments drive the fusing roller to provide the rotation movement to the belt; however, driving the pressure application roller or driving both the fusing roller and the pressure application roller are also possible.
Even furthermore, in the first and second embodiments, applying pressure to the metal guide of the heater and the stretching the belt tightly by the metal guide are carried out by one pressure application member; however, applying pressure to the metal guide of the heater and the stretching the belt tightly by the metal guide are also possible to be carried out by a plurality of the pressure application members.
Number | Date | Country | Kind |
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2010-129434 | Jun 2010 | JP | national |
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Number | Date | Country | |
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20110299904 A1 | Dec 2011 | US |