The present invention concerns gabions, and a noise barrier wall comprising said gabions. It also concerns the process for making said gabion.
A gabion is an individual building component, which, through stacking and/or juxtaposing several specimens, enables work to be executed especially in the fields of civil engineering, public works and that of construction for private individuals. In its “basic” form, which is the most commonly widespread one, a gabion consists of a box-shaped cage whose bottom, four side walls, and, if appropriate, the lid are made from flat wire mesh pieces fixed respectively to each other, typically using clips, steel wire ties and/or welding. The cage is then filled with crushed stone or, more generally, a similar granular material, whose aggregate is retained within the cage since it cannot pass through the holes in the mesh. Stacked and/or juxtaposed gabion cages are bound together using clips or wire ties.
This invention more specifically concerns the use of gabions in the execution of noise barrier walls, also called acoustic screens, for example along roads or railway lines or in industrial or in private surroundings.
In this context, DE 20 2006 003 050 U1 suggests compartmenting the internal volume of a gabion cage to place in it a layer of sand which increases a gabion's sound-absorption performance, since sand offers better acoustic insulation than crushed stone or similar aggregate materials. In order to do this, two compartmenting partitions are set up within the cage, connecting one of side walls to the two opposite one of the cage, so that a central compartment is formed between those two compartmenting partitions. The remainder of the volume is split into two end compartments, either side of the central compartment. Each end compartment is filled with crushed stone or a similar filler material, whilst the central compartment houses a bag filled with sand. DE 20 2006 003 050 U1 does not detail either the way the gabion is assembled, or the way it is handled from its place of assembly up to its final place of use: because of the fact that the bag of sand corresponds to an enclosed pocket weighing several tens of kilos, one can imagine that its positioning in the central compartment of a pre-assembled cage is an extremely delicate operation, with a risk of tearing the bag; or else the cage is assembled on site “around” the pre-positioned bag and the filling of the end compartments is then done when the bag of sand is in place within the cage, with a constant risk that the bag can be torn by the filler material placed in the end compartments. In all cases, once the cage contains the bag of sand and the filler material such as crushed stone, its handling is equally difficult, especially when installing the gabion in its final position, stacked on other gabions and/or juxtaposed with them. This once again features the risk of tearing the bag and losing all or part of the sand, especially during the various kinds of handling required for building a noise barrier wall. Furthermore, at the joint between two stacked and/or juxtaposed gabions, the acoustic insulation is compromised by the residual gaps formed. Those gaps tend to exist between the respective gabion sand bags, if only locally. Despite the swelling that a bag has around its edges, the presence of those swellings further significantly increases the risk of tearing the bag at the location of those swellings during gabion handling.
For its part, FR 2 902 808 A1 suggests making a noise barrier wall by placing two rows of “basic” stacked gabions that are each completely filled with crushed stone, whilst creating a space between those two rows in which a core made of acoustic insulating material is placed. In practice, the acoustic insulation material is concrete poured directly between the two rows of stacked gabions. The advantage of this solution is to obtain an acoustic insulation core that extends continuously all along the noise barrier and to the full height. However, that solution is especially costly and tricky, especially because it doubles the number of gabions and since it takes a long time to execute.
The purpose of the present invention is to provide a gabion that, whilst it enables good acoustic insulation performance to be achieved, is economical, and fast and easy to execute.
For this purpose, the invention concerns a gabion as defined in Claim 1.
The invention also involves a process for executing at least one such gabion, as defined in Claim 10.
Thanks to the invention, a noise barrier wall that offers very good acoustic properties can be quickly and economically built. In fact, a gabion according to the invention, where the frontal compartments are pre-filled with a “heavy” aggregate filling material, can be handled using cranes and lifting, in a rapid and secure way using the grab handle(s) on its partition(s). Furthermore, the lifting partition(s) contribute to the structural stability of the cage both during filling of the frontal compartments, without significantly impacting the ease of that filling, and during transport handling and gabion positioning. In addition, those lifting partition(s) enable the sound insulation aggregate material to pass through and to be poured directly into the intermediate partition in the gabion once it is positioned in its final location, typically within a noise barrier wall. That acoustic insulation material thus spreads by gravity throughout the whole or part of the intermediate partition, comprising through the lifting partition(s), and beneficially coats the bottom mesh, for the part of the latter that forms the edge of the intermediate compartment, and the respective meshes on the side walls, for the portion of those side walls that border the intermediate compartment. When the gabion is stacked and/or juxtaposed with other gabions that are complaint with the invention, especially when forming a noise barrier wall, the acoustic insulation material can thus form continuous joints along the respective intermediate compartments of the gabions: the result is that the acoustic insulation is achieved in a continuous manner both within each gabion taken individually, and between stacked and/or juxtaposed gabions. Improved stability of the wall also results, because of the fact of the continuous joint between the gabions.
Additional beneficial features of gabions according to the invention are provided in the dependent claims 2 to 9.
The invention also concerns a noise barrier wall, as defined in claim 11. Additional beneficial features of this noise barrier wall are provided in claims 12 to 14.
The invention also concerns the use of at least one gabion, as defined in claim 15.
The invention can be more clearly understood by reading the following description, given solely by way of an example and by reference to the drawings in which:
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As is also clearly visible from
Given the box shape of the cage 10, the frontal walls 12 and 13 present the same vertical dimensions as the side walls 14 and 15. In the execution example considered in these Figures, the frontal walls 12 and 13 present horizontal dimensions that are greater than those of the side walls 14 and 15, for example roughly double that of walls 14 and 15, it being noted nevertheless that this dimensional aspect is not by way of limitation to the invention. By way of a non limiting dimensional example, the vertical dimension of walls 12 to 15 is between 0.5 m and 2.5 m and the horizontal dimension of walls 12 to 15 is between 0.5 m et 5 m.
The cage 10 presents an internal volume V10, which is bounded by the bottom 11, together with the frontal walls 12 and 13 and the side walls 14 and 15.
The gabion 1 also comprises two compartmenting partitions, with references 20 and 30 respectively, as is clearly visible from
Regardless of its form of execution, each of the compartmenting partitions 20 and 30 extends from the side wall 14 to the side wall 15 in cage 10, fixedly binding each of those side walls 14 and 15. The internal volume V10 of cage 10 is thus split into three separate compartments, that is two frontal compartments C1 and C2 and an intermediate compartment C3.
As is clearly visible from
Gabion 1 also comprises a vertical diaphragm partition 40. As is clearly visible in
In the example considered in the drawings, the diaphragm partition 40 comprises a flat mesh 40.1 whose form of execution, without limiting the invention, is functionally and even structurally, similar to those of the meshes 11.1, 12.1, 13.1, 14.1 and 15.1. The mesh 40.1 of the diaphragm partition 40 is solidly fixed to the mesh 12.1 and 13.1 on the frontal walls 12 and 13, besides to the mesh 11.1 of the bottom 11 as appropriate, using any suitable means, such as with clips or wire ties, as referred to above.
In addition, gabion 1 comprises two vertical lifting partitions 50 and 60. As is clearly visible from
Vertically, each of the lifting partitions 50 and 60 extends from the bottom 11 of the cage 10. The lower edge of each lifting partition is preferably, but not necessarily contiguous to the bottom 11, to the upper edge of frontal walls 12 and 13 side walls 14 and 15, and the upper edge of each of the lifting partitions 50 and 60 comprises two grab handles 51, and 61 respectively, that adjoin or which are slightly set back from the upper edge of the frontal and side walls. In the execution example considered in the diagrams, the handles 51 and 61 are evenly spread across the upper edge of the lifting partition 50, and 60 respectively, as is clearly visible for the two handles 51 on the lifting partition 50 that is shown on its own in
As is clearly visible from
In the execution example considered in the figures, each of the lifting partitions 50 and 60 is formed from flat mesh 50.1, and 60.1 respectively, whose form of execution, without limiting the invention, is functionally and even structurally, similar to those of the meshes 11.1, 12.1, 13.1, 14.1, 15.1 and 40.1. In this way, as is clearly visible in
At the level of their edges that abut frontal walls 12 and 13 respectively, the meshes 50.1, and 60.1 of each of the lifting partitions 50 and 60 are fixed to the meshes 12.1 and 13.1 of the frontal walls 12 and 13, using any appropriate means such as those referred to above. As necessary, the lower edge of each mesh 50.1 and 60.1 may be fixed to the mesh 11.1 of the base 11.
In order to execute the crossing of each of the lifting partitions 50 and 60 and the two compartmenting partitions 20 and 30, the solution that is executed in the diagrams and which is clearly visible for lifting partition 50 in
Gabion 1 also comprises aggregate filler material 70 which, as shown in
According to one embodiment, the filler material 70 is crushed stone, in the widest sense of the expression, that is to say comprising both stone, pebbles and rocks in their natural fragmented state, and stone blocks crushed by human action. Accordingly, other forms of execution can be envisaged for filler material 70 provided that the aggregate size for the latter is retained within the frontal compartments C1 and C2, whilst giving the gabion 1 a substantial mass, which is a value several times greater than the remainder of gabion 1. As an example but not by way of limitation, the filler material 70 may comprise in this way:
Calcium carbonate precipitate is a synthetic material, generally obtained by precipitation after a reaction between carbon dioxide and calcium hydroxide in an aqueous medium or by precipitation between calcium and a source of carbonate ions in water or by precipitation between calcium and carbonate ions, such as for example CaCl2) and Na2 CO3, out of solution. Other options for producing calcium carbonate are known, such as a process in which the calcium carbonate precipitate is a by-product of producing ammonia. Calcium carbonate precipitate exists in three primary crystalline forms: calcite, aragonite and vaterite, and several different polymorphous forms exist for each of these crystalline forms. A suspension of calcium carbonate precipitate obtained may be dehydrated and dried mechanically.
Natural calcium carbonate or the precipitate may be crushed before being treated with carbon dioxide and the acids.
Other details regarding the preparation of natural calcium carbonate with surface reaction are described in WO 00/39222 A1, WO 2004/083316 A1, WO 2005/121257 A2, WO 2009/074492 A1, EP 2 264 108 A1, EP 2 264 109 A1 and US 2004/0020410 A1, to which a reader can refer.
In the same way, as explained in detail in WO 2009/074492 A1, calcium carbonate precipitate that has had surface reaction is obtained by putting calcium carbonate precipitate in contact with H3O+ ions and anions dissolved in an aqueous environment capable of forming calcium salts that are insoluble in water, so as to form a suspension of calcium carbonate precipitate that has had a surface reaction. In this way the calcium carbonate precipitate with surface reaction comprises a salt that is insoluble by those anions, that is at least partly crystalline, formed on the surface by at last a part of the precipitate of calcium carbonate.
As a variant, silicate and/or silica and/or aluminium hydroxide and/or alkaline earth aluminate and/or magnesium oxide components may be added to the suspension of natural calcium carbonate or precipitate in water once the reaction of the natural calcium carbonate or precipitate with the acids and the carbon dioxide has already started. Further details concerning such a preparation of natural calcium carbonate or precipitate after surface reaction are described in WO 2004/083316 A1.
The suspension in water described above may be dried, and the natural calcium carbonate or precipitate that has undergone surface reaction is thus obtained in solid form (that is to say dry or containing residual moisture what is not in fluid form), or in granular form, such as granules or powder.
Gabion 1 presents other features that will be set out below in the context of an example of the use of several gabions 1 with a view to constructing a noise barrier. That use is described in detail below and partly illustrated in
Prior to the step illustrated in
Then, always prior to the step illustrated in
In practice, filler material 70 is introduced into the frontal compartments C1 and C2, being shared both on either side of the diaphragm partition 40 and on either side of each of the lifting partitions 50 and 60: in other terms, the presence of the diaphragm partition 40 and the lifting partitions 50 and 60 does not impact the ease of filling of the frontal compartments C1 and C2 with the filler material 70.
Still before the step illustrated in
In practice, one can understand that the location where frontal compartments C1 and C2 are filled with filler material 70, and the construction site of the noise barrier may be several kilometres apart, and in any event at a distance greater than can be covered by static lifting gear, for technical reasons. This therefore requires the use of a vehicle to transport gabion 1 between that location and the work site referred to above.
During the various operations for lifting gabion 1 from its initial position referred to above and its final position within the noise barrier wall, lifting partitions 50 and 60 enable the mechanical loads from lifting and, more generally, of moving the gabion 1, to be transmitted and shared between the frontal walls 12 and 13 and, as necessary, the bottom 11 of cage 10. Those lifting partitions 50 and 60 thus contribute to the structural stability of the cage when handling gabion 1, whilst emphasising that, during those operations, the cage 10 is subjected to a significant load because of the presence of filler material 70 in the frontal compartments C1 and C2. In the same way, without enabling the lifting of gabion 1, the diaphragm partition 40 reinforces the structural stability of the cage 10.
As represented in
In practice, the alignment, both horizontal and vertical, of gabions 1, 1′ and 1″ do not have to be strictly precise, providing the respective intermediate compartments C3, C3′ and C3″ of those gabions are at least partly aligned. In the same way, as in the example shown in
It will be noted that stacking gabions 1 and 1′ is favoured by the fact that the grab handles for gabion 1′ do not stick out beyond the upper geometric plane of the cage 10′ of that gabion 1′, and thus those handles do not interfere with the bottom fond 11 of the cage 10 of gabion 1.
Once gabion 1 has been installed in its final position within the noise barrier wall, it is as shown in
For example, acoustic insulation material 2 is made up from a graded aggregate mix, that is to say a mix of sand and gravel that has a grain size of between 0/14 mm and 0/63 mm. Another example of the acoustic insulating material 2 is concrete, which is poured into the intermediate compartment C3 when freshly mixed, and which then sets and hardens within that compartment C3. This said, other examples can be envisaged for the material 2, such as:
More generally, it will be understood that the acoustic insulation material 2 will comprise smaller grain sizes than those of the filler material 70, and the grain size of this material 2 shall be bound together by a binding agent as necessary, and a hydraulic binding agent in particular, that appertains to that material 2.
In accordance with an important feature of the invention, lifting partitions 50 and 60, and more precisely the part of those partitions laid out in compartment C3 of gabion 1, and the acoustic insulation material 2 are set out in such a way that, when pouring the material 2 into intermediate compartment C3, the grains of that material 2 shall cross through either side of the lifting partitions 50 and 60, spreading freely, within intermediate compartment C3, on either side of each of the lifting partitions 50 and 60. In practice, one can understand that the mesh of the lattices 50.1 and 60.1 respectively of the lifting partitions 50 and 60 are sufficiently large as to enable the aggregate of the acoustic insulation material to pass through. In the same way, this is beneficial for the mesh in latticework 401 of the diaphragm partition 40. Accordingly, within gabion 1, the material 2 is poured into the intermediate compartment C3 and easily spreads into the entire intermediate compartment, comprising through lifting partitions 50 and 60 and the diaphragm partition 40, until that intermediate compartment C3 is filled. Material 2 fills compartment C3 and forms acoustic insulation between compartmenting partitions 20 and 30 and, accordingly, gives acoustic insulation to gabion 1 between frontal walls 12 and 13. The filler material 70 in the frontal compartments C1 and C2 contributes to that acoustic insulation but to a significantly less extent than that contributed by the material 2 in the intermediate compartment C3.
Furthermore, providing that the mesh in the latticework 11.1 of the bottom 11 of gabion 1 will also let pass through acoustic insulation material 2, one can understand that pouring the material 2 into the intermediate compartment C3 of gabion 1 will lead to that material 2 leaking out through the bottom 11 of the cage 10 of this gabion, and more precisely through that part of that bottom 11 that bounds compartment C3, and the insulation material 2 will then join that in intermediate compartment C3′ of gabion 1′. In this way the material 2 would also fill intermediate compartment C3′ if the latter was not filled by acoustic insulation material 2 prior to gabion 1 being installed over gabion 1′. Naturally, as a variant, filling intermediate compartment C3′ oft gabion 1′ may have been executed between the installation of that gabion 1′ and that of gabion 1. In any case, that is to say both in the case where stacked gabions 1 and 1′ have their intermediate compartments C3 and C3′ that are both filled simultaneously, and in the case where the compartment C3′ of gabion 1′ is at least partly filled prior to gabion 1 being installed on top of it, one can understand that, by allowing the granules of acoustic insulation material 2 to pass freely through the mesh 11.1 of the bottom 11 of gabion 1, the material 2 seamlessly forms a joint between the intermediate compartment C3 of gabion 1 and with intermediate compartment C3′ of gabion 1′, and more precisely joins in a seamless manner the bottom of compartment C3 with the top of compartment C3′.
In the same way, by providing that the mesh of the latticework 14.1 and 15.1 of side walls 14 and 15 allow the granules of the material 2 to pass freely through those side walls 14 and 15, material 2 seamlessly joins the intermediate compartment C3 of gabion 1 with the intermediate compartment C3″ of gabion 1″, by crossing though the side wall 14 of gabion 1 and the side wall 15″ of gabion 1″ successively, on pouring the insulation material 2 into the intermediate compartment C3 and/or during material 2 being poured into the intermediate compartment C3″ of gabion 1″.
More generally, taking account of the above explanations, one can understand that, by filling the intermediate compartment C3 with acoustic insulation material 2, that material 2 forms continuous acoustic insulation between the intermediate compartment C3 and the adjacent intermediate compartments C3′ and C3″, and in this way brings soundproofing to the stacked joints and/or to the abutting joints of the various gabions that form the noise barrier wall.
In practice, as represented in
In accordance with an optional beneficial arrangement, which is executed in
According to considerations similar to those above concerning the side blocking element 103, it can be noted that, on installation, at the base of the noise barrier wall being built, from the first gabion or the first row of juxtaposed gabions, such as gabion 1′, one can envisage blocking the outside face of the bottom 11, at the part of the latter that bounds the intermediate compartment of the lowest gabion(s) within the noise barrier wall. In practice, a foundation 104, such as a slab or something similar, made or excavated prior to installing the first gabions of the noise barrier wall enables, once the acoustic insulation material 2 is then poured into the intermediate compartments of those gabions, that this material 2 can be retained within the intermediate compartments involved, without any risk of leakage or dispersing the product below the noise barrier wall.
It will further be noted that, as regards compartmenting partitions 20 and 30, the acoustic insulating material 2 tends to spread from the intermediate compartment C3 of gabion 1, through the compartmenting partitions 20 and 30. However, in practice, the filler material 70, that is present in the frontal compartments C1 and C2, limits the possibility of leakage of the acoustic insulating material 2 beyond the immediate proximity of the compartmenting partitions 20 and 30. By way of an option, one can envisage preventing the acoustic insulating material 2 from crossing meshes 20.1, 20.2, 20.3, 20.4, 30.1, 30.2, 30.3 and 30.4 of compartmenting partitions 20 and 30 from the intermediate compartment C3, by covering the entire face of each of those meshes, adjoining the intermediate compartment C3, with a sheet of geotextile or with a geo-synthetic barrier.
At the end of the step shown in
Lastly, optionally, the top opening of the intermediate compartments of the topmost gabions in the noise barrier wall is made weather-tight, by any appropriate means added to the top of the noise barrier wall.
Therefore, the noise barrier wall, obtained at the end of the process of execution that has just been described, will be executed in a rapid and easy manner, in particular thanks to lifting partitions 50 and 60, whilst remaining especially high-performing as regards the acoustic insulation of that wall, thanks to the soundproofing using acoustic insulating material 2; and as regards the structural stability of the wall, thanks to the absence of deformation of the cages in the gabions and to the continuous jointing by the acoustic insulating material between those cages.
A noise barrier wall built in this way may constitute or form part of civil engineering works, public works, industrial facilities or private construction.
In accordance with an execution variant not pictured for gabions 1, their intermediate compartment C3 may receive, in addition to the granular acoustic insulating material 2, a semi-rigid sheet or a plate or a panel, set vertically within the compartment C3 in such a way as the subdivide the latter into several honeycombs open at the top. It is then possible to fill those honeycombs with various acoustic insulating materials, in particular in order to adjust the performance and cost of the noise barrier wall built.
In accordance with an aspect that could potentially be complementary to the above, gabions 1 can be used to build a firewall. In practice, the fire resistant capacity of the wall is then bound up with the nature of the filler in the intermediate compartments C3 in gabions 1: acoustic insulating material 2 can be chosen in a fire-proof version or be treated for that purpose, so that the wall thus obtained is both a noise barrier and a firewall. A fire-proof material or incombustible material can also be placed in the intermediate compartments C3, that is, as an addition to the acoustic insulating material 2 to obtain a wall that is both a noise barrier and a firewall, or to replace the acoustic insulating material to obtain a firewall.
Tested Sample:
A noise barrier wall was erected by stacking several gabions 1, identical to each other. The meshes 11.1, 12.1, 13.1, 14.1, 15.1, 20.1, 20.2, 20.3, 20.4, 30.1, 30.2, 30.3, 30.4, 40.1, 50.1 and 60.1 used were identical, with a rectangular grid of 5 cm×10 cm. The meshes 11.1, 12.1 and 13.1 measured 200 cm×100 cm, whilst the meshes 14.1 and 15.1 measured 100 cm×100 cm, so that the internal volume V10 of the cage 10 came to 2 m3.
Meshes 50.1 et 60.1 measured 100 cm horizontally, with a height of 90 cm, and the grab handles 51 and 61 extend 10 cm further towards the upper edge of the mesh 50.1 and 60.1.
Each of the meshes 20.1, 20.2, 20.3, 20.4, 30.1, 30.2, 30.3 and 30.4 measured 50 cm horizontally and 100 cm vertically. The compartmenting partitions 20 and 30 were set up with a gap between them of 20 cm.
The mesh 40.1 measured 100 cm×100 cm.
The filler material 70 was crushed stone, with a 80/130 mm grain size.
The acoustic insulation material 2 was sand-gravel aggregate with a grain size of 0/30 mm.
The noise barrier wall was built from twelve gabions, set out in three rows stacked on top of each other, each row being made of four juxtaposed gabions.
Tests of the noise barrier wall, executed in compliance with the French National Standard NF EN 1793-6, confirmed excellent sound proofing, coming into class D4, that is to say the highest class defined in the standard quoted above. That corresponds to aerial noise insulation value (DLSI, G) of about forty decibels.
Similar soundproofing performance was observed with and without the presence of sheets of geotextile in the compartmenting partitions 20 and 30.
Furthermore, the various layouts and variants of gabion 1 considered above and in the noise barrier wall involving several specimens of the gabion 1, and in the process of executing gabions 1, can be envisaged. Here are some examples:
Number | Date | Country | Kind |
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16305251.7 | Mar 2016 | EP | regional |
Filing Document | Filing Date | Country | Kind |
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PCT/EP2017/054992 | 3/3/2017 | WO | 00 |