In the field of security fences, “cut resistance” and “climb resistance” has led to the use of welded mesh fence. Such fences are made by arranging multiple horizontal lines of wire—spaced apart a small distance—and welding vertical cross wires to the horizontal lines. The result is a mesh. Typical mesh used in security fences is so called “3-5-8” (meaning that the horizontal lines are about 3 inches apart, the cross wires are 0.5 inches, and the wire is 8 gauge). Other dimensions and mesh patterns are known or will occur to those of skill in the art. The wires are welded into a mesh on a variety of welding systems (for example, automatic resistance-mesh welders, such as those available from Entwicklungs-und Verwertungs-Gesellschaft m.b.H. (a.k.a. “EVG”) and Clifford/Ideal Welding Systems). Continuous wire welders and jig welders are used to perform the welding. To prevent the panels from warping, tension is placed on the wires during the welding process. The ends of the panels are typically finished with a cross wire welded across the face of the horizontal like wires.
In practice, welded mesh fences present problems. For example, in a typical installation, the fence posts are installed about 8 feet apart, but the spacing may be very irregular. Likewise, in some applications, a welded mesh fence may need to be installed on pre-existing chain link posts. Since chain link does not require highly regular spacing, it can be stretched to accommodate significant irregularities. In welded mesh fencing, however, stretching the width of the panel is not possible Further, the hardware typically used to join panels leaves nuts or other parts that are vulnerable to attack on the outside of the fence, reducing the security of the fence.
Therefore, there is a need for a wire-mesh fence and a wire-mesh fence panels that gives flexibility in installation with irregularly-spaced posts. There is a separate need for reducing the amount of connection component material that is easily attacked on the outside of the fence.
Tall fencing for wild game ranching and control applications has been available for many years. These fences are required to be taller than typical livestock fence because of the ability many wild animals such as white tail deer, antelope, impala and other similar species, have to jump over the common stock fencing. This taller fencing is regularly referred to in the trade as “Game Fence” or “High Fence.”
There are various types of wire mesh used to manufacture high fence. They include various types of twisted hexagonal mesh fabric similar to chicken wire, woven rectangular mesh commonly referred to as chain link and several types of knotted mesh, some of which use a third wire wrapped around the two wires of the intersecting horizontal and vertical mesh wires, or wrap one of the vertical wires around the horizontal wires to hold the intersection together. Welded wire mesh is also used.
All game fence mesh must be able to closely follow irregular terrain while remaining tight and flat against the fence posts. This is generally accomplished in welded and knotted mesh fence by creating a bend in the straight, horizontal wires of the fence between the intersections with the vertical wire such that when tension is applied to the fence to flatten it against the fence post during installation the bend in the horizontal wire will be forced to become straight and the fence will elongate more than would be possible with only a straight horizontal wire. The bend in the horizontal wire also allows the fence to bend within its plane to accommodate irregularities in the terrain and to recoil when hit by running animals without permanent deformation of the fence. The number of horizontal wires, their breaking strength, the wire diameter and the shape of the bend will all affect the stretching and resiliency of the mesh.
Some game fences that are manufactured entirely from hexagonal twisted mesh can be bent 90 degrees at the bottom to form an apron but this process is time consuming and results in an irregular shaped apron that is difficult to properly anchor and thus is less effective. This secondary operation to install an apron is, in either case, time consuming and relatively expensive. Installing a game fence without an apron wire significantly reduces its effectiveness and devalues the investment in the fence by greatly increasing the possibility that expensive stock will escape or fall prey to predators that can quickly dig under an unsecured, even burred game fence. Further, conventional apron mesh does little to reinforce the lower edge of the game fence. Excited animals naturally try escape by attempting to push their nose under the fence along the bottom.
While extended post spacing is commonly used and is cost effective these types of installations allow more deflection in the bottom of the game fence. This can cause at least three very undesirable results: First, the animal may push the fence out far enough to escape. Second, the animal succeeds in pushing its head under the fence, realizes it can't escape and injures itself because its head is trapped between the bottom wire and the ground. Third, the unsuccessful attempt to escape has deformed the fence from preventing an effective barrier along the fence bottom.
In at least one example of the invention, a welded wire-mesh fence panel is provided that includes a first set of substantially parallel wires, each wire having a first and a second end, a second set of substantially parallel wires, the second set of wires being welded across the first set on one picket-wire side of the first set, a cross-wire-side connection strip welded across the first end of the first set on the picket-wire side of the first set, and an opposite side connection strip welded across the second end of the first set on the opposite side of the picket-wire side. In one such example each connection strip has an outside edge and each outside edge is equally spaced from the end of the wires to which the strip is welded. In a variation of the example of the invention, a skirt may be hinged to the bottom of the wire-mesh fence panel.
In a further example of the invention, a wire-mesh fence is provided that includes: at least two wire-mesh panels. The picket-wire side connection strip of the first panel may be connected to the opposite-side connection strip of the second panel, and the first end of the wires of the first set of a first of the panels substantially facing the second end of the wires of a second panel. In at least one such example, a bolt is provided (for example, square shaped and having two ends). Each end is inserted through a hole in a connection strip of the first panel and a hold in a connection strip of the second panel. In some examples, each bolt end is threaded and a nut is applied on each threaded end. In some examples, the holes comprise slots. In still further examples, fence posts are connected at the connection strips. In another example, the holes in the connection strip are threaded to accept fasteners passing through holes in the adjoining connection strip. In another example, a skirt may be hinged to the bottom of the wire-mesh fence panel. Still further examples as seen in the attached drawings and detailed description.
In another example of the invention a wire-mesh fence panel comprises a first set of substantially parallel wires, each wire having a first, a second end, a picket-wire side, and a cross-wire side, a second set of substantially parallel wires, the second set of wires being welded across the first set on the picket-wire side, a picket-wire side connection strip welded across the first end of the first set on the picket-wire side, and a cross-wire side connection strip welded across the second end of the first set on the cross-wire side, wherein the picket-wire side connection strip includes at least one opening and the cross-wire side connection strip includes at least one opening, wherein each picket-wire side connection strip opening has a corresponding cross-wire side connection strip opening. In a variation of the example of the invention, a skirt may be hinged to the bottom of the wire-mesh fence panel.
In a variation of the examples, each connection strip has an outside edge and each outside edge is equally spaced from the end of the wires to which the strip is welded. Another variation may include the at least one picket-wire side connection strip opening is a through slot, the at least one cross-wire side connection strip opening is a through hole, and at least one fastener located through the at least one through slot and the at least one through hole. The invention may include at least one fastener being a U-shaped bolt positioned such that the ends of the U-shaped bolt are secured to the cross-wire-side connection strip.
Another example of the invention includes a wire-mesh fence comprising at least a first panel and a second panel, each panel comprising a first set of substantially parallel wires, each wire having a first and a second end, a picket-wire side, a cross-wire side, a second set of substantially parallel wires, the second set of wires being welded across the first set on the picket-wire side of the first set, a picket-wire side connection strip welded across the first end of the first set on the picket-wire side of the first set, and a cross-wire side connection strip welded across the second end of the first set on the cross-wire side of the first set, the picket-wire side connection strip of the first panel being connected to the cross-wire side connection strip of the second panel, and the first set of substantially parallel wires of the first panel being substantially aligned with the first set of substantially parallel wires of the second panel.
A further modification to the embodiments disclosed may include one or more bolts having two ends, each end being inserted through one or more holes in the picket-wire side connection strip of the first panel and one or more holes in the cross-wire side connection strip of the second panel. Each bolt end is threaded and further comprising a nut on each threaded end. Furthermore, posts may be connected to the connection strips. The hole in at least one connection strip may be slotted. Another addition may include the cross-wire-side connection strip having at least one through slot and the picket-wire side connection strip comprising at least one through hole, wherein each picket-wire-side connection strip slot has a hole that is aligned with a corresponding cross-wire-side connection strip slot. The invention may further include at least one fastener located through the at least one through slot and the at least one through hole.
Game fence effectiveness in excluding or containing animals is based on height, mesh size and shape and wire breaking strength. The mesh size of game fencing are generally dictated by the type of animals to be contained and/or excluded. The mesh size is often graduated progressively throughout the height of the mesh to prevent penetration by smaller wildlife at the bottom and enlarged toward the top of the mesh to reduce cost and weight.
Variations in wire diameter and/or wire tensile strength are used to effect strength in specific areas of the mesh where extra load is anticipated during installation and use. Typical wire diameters range from 0.0625″ to 0.135″ having tensile strengths between 60,000 psi to 200,000 psi.
While an effectively designed, properly installed game fence should prevent animals from jumping, breaching or climbing, it must also incorporate features to prevent tunneling. This is generally accomplished by the addition of an apron of mesh attached to the bottom of the fence that lays flat on the ground on either or both sides of the fence. This mesh can be the same type as the fence mesh or a different mesh type altogether and is typically a light gage hexagonal twisted mesh. Its primary purpose is to prevent burrowing animals from tunneling under the fence. Apron wire is generally attached to the fence and anchored to the ground after the fence is fastened to the posts as a separate operation.
According to various examples of the present invention, a welded wire mesh game fence is provided that significantly reduces installation cost and increases the performance of game fence by increasing the security of the fence and animal safety while eliminating the secondary process of installing the apron. The apron is an integral part of the fence mesh and is attached to the mesh during manufacture with hinged fasteners that allow the apron mesh to easily rotate through about 360 degrees around the bottom of the fence mesh. This allows the apron mesh to be placed on either side of the fence during installation—eliminating the time-consuming secondary step.
According to at least one aspect of the invention, welded wire mesh is manufactured in virtually any mesh size and shape with any diameter wire. The mesh size, shape and wire diameter vary within the mesh to create the most cost effective protection for a given application. For example, breeders raising smaller species may benefit from very small mesh in the range of ½ inch in the lower portion of the fence then switch to larger mesh size in the upper portion of the fence to reduce cost in areas that do not pose a risk to young animals getting heads or hoofs trapped in the mesh. Mature animals can also become fatally trapped in the large upper mesh of conventional game fence while attempting to jump over the fence. Various examples of the present invention reduce the possibility that valuable stock will become trapped in attempting to jump over the fence by virtue of its smaller upper mesh which prevents an animal's hoof catching in the mesh.
Accordingly a further aspect of the invention a fence roll is provided comprising a roll of wire-mesh fence panel, a skirt hinged to the panel portion, wherein at least one set of horizontal strands of the fence panel are unequally spread.
In at least one embodiment, the panel comprises welded mesh. In a further example, at least some of the horizontal strands (or all) comprise crimped horizontal strands. In a further example, the skirt also comprises welded mesh.
In a further example, the panel comprises a bottom strand to which the skirt is attached, a top strand, and at least a set of horizontal strands in a top half of the panel have a spacing less than at least a set of horizontal strands in a lower half of the panel.
In another example, the top half of the panel comprises a first set of horizontal strands and a second set of horizontal strands located below the first set of horizontal strands, and the spacing between the first set of horizontal strands is less than the spacing between the second set of strands. In still another example, there are least three portions of the panel, wherein a lowermost of the at least three panel portions has a first spacing, an intermediate panel portion has a second spacing, and a top portion has a third spacing. In some such examples, the first spacing is about ½ of the second spacing, and the third spacing is about equal to the first spacing, (e.g., the first spacing is about 2 inches, the second spacing is about 4 inches, and the third spacing is about 2 inches). In some such examples, a fourth panel portion is provided having a 3 inch spacing, and a fifth panel portion has a 6 inch spacing.
In still further examples, each of the three spacing is different from the others. Alternatively, the first and the third spacings are equal and more narrow than the second spacing. In at least one example, the first spacing comprises about ½ the spacing of the second spacing, and the third spacing comprises about three times the spacing of the first spacing.
In still another example, the skirt comprises crimped horizontal strands, a top wire comprises a heavier gauge than a substantial portion of other horizontal wires, and a bottom wire comprises a heavier gauge than a substantial portion of the other horizontal wires. In some examples, a substantial portion of the horizontal wires of the skirt comprise a heavier gauge than a substantial portion of the horizontal wires of the panel portions, and the mesh size of the skirt is smaller than the mesh size of the panel portions.
In other examples, the intermediate panel portion comprises an upper intermediate portion and a lower intermediate portion. In still other examples, the spacing of all portions increase from the bottom portion to the top portion, in approximately one inch increments, beginning with a substantially three inch bottom spacing.
In some examples, the skirt is connected to the panel portion with approximately 360 degree rotational freedom of motion in an unrolled state (e.g., a hinged connection, for example, a c-ring). In a more detailed example, the spacing of the skirt comprises approximately 1.5 inches and the horizontal wires comprise approximately 16-gauge, crimped wire having a crimp angle of approximately 90 degrees.
According to yet another aspect of the invention, a process is provided comprising following uneven terrain and providing resiliency with a wire mesh fence of a height sufficient to deter game animals from jumping the fence, deterring penetration of wildlife smaller than game animals from penetrating the fence, deterring climbing of the fence by game animals, and providing installation of a skirt portion of the fence, during unrolling installation of the fence, on either side of the fence.
In at least one example of the present aspect, the process further comprises deterring the trapping of a game animal attempting to climb the fence and stiffening a lower portion of the fence.
According to a further aspect of the invention, a system is provided. In at least one example, the system comprises means for following uneven terrain and providing resiliency with a wire mesh fence of a height sufficient to deter game animals from jumping the fence, means for deterring penetration of the fence by wildlife smaller than game animals, means for deterring climbing of the fence by game animals, and means for providing installation of a skirt portion of the fence, during unrolling installation of the fence, on either side of the fence.
In at least one example, the system further comprises means for deterring the trapping of a game animal attempting to climb the fence (e.g., reduced spacing of horizontal wires in a top portion of the fence). In a further example, the system further comprises means for stiffening a lower portion of the fence (e.g., a bottom wire of a gauge greater than at least some of horizontal wires of a panel portion of the fence.
In a further example, the means for following uneven terrain and providing resiliency comprises a crimp in at least some or all horizontal wires of the fence. In some examples, the means for deterring penetration of the fence by wildlife smaller than game animals comprises reduced spacing of horizontal wires in a lower portion of the fence.
In at least one example, the means for deterring climbing of the fence by game animals comprises a band of smaller mesh through the center of height. In still further examples, the means for providing installation of a skirt portion of the fence, during unrolling installation of the fence, on either side of the fence, comprises a hinged connection of the skirt to the bottom of the fence such that the freedom of rotation of the skirt around the bottom of a panel portion of the fence is sufficient for the skirt to be rolled in the fence along one side of the panel portion and also to be pivoted around the bottom of the fence during unrolling. In yet another example, the means for providing installation of a skirt portion comprises c-rings pivotally holding the skirt to a bottom wire of a panel portion of the fence.
In another example the invention may include, a wire-mesh fence comprising a panel portion comprising a first set of substantially parallel wires, each wire having a first, a second end, a picket-wire side, and a cross-wire side, a second set of substantially parallel wires, the second set of wires being welded across the first set on the picket-wire side, a picket-wire side connection strip welded across the first end of the first set on the picket-wire side, and a cross-wire side connection strip welded across the second end of the first set on the cross-wire side, wherein the picket-wire side connection strip includes at least one opening and the cross-wire side connection strip includes at least one opening, wherein each picket-wire side connection strip opening has a corresponding cross-wire side connection strip opening, a skirt hinged to the panel portion.
A variation of the invention may include a connection strip having an outside edge and each outside edge is equally spaced from the end of the wires to which the strip is welded. The example may include the at least one picket-wire side connection strip where opening is a through slot. The example may include the at least one cross-wire side connection strip opening being a through hole. The example may further comprise at least one fastener located through the at least one through slot and the at least one through hole. The example may include the at least one fastener having a U-shaped bolt positioned such that the ends of the U-shaped bolt are secured to the cross-wire-side connection strip. The example may include the skirt comprising a welded mesh—hexagonal twisted mesh. The example may include the skirt comprising a knotted mesh. The example may include the skirt comprising a wrapped mesh. The example may include a bottom wire comprising a heavier gauge than a substantial portion of the other horizontal wires. The example may include a substantial portion of the horizontal wires of the skirt comprising a heavier gauge than a substantial portion of the horizontal wires of the panel portions. The example may include the mesh size of the skirt being smaller than the mesh size of the panel portions. The example may include the skirt being connected to the panel portion with approximately 360 degree rotational freedom of motion in an unrolled state. The example of the invention may include a connection to the panel portion comprising a hinged connection. The example of the invention may include the skirt hinged to the panel portion above a bottom wire of the panel portion.
In another example of the invention, a wire-mesh fence comprising at least a first panel and a second panel, each panel comprising a first set of substantially parallel wires, each wire having a first and a second end, a picket-wire side, a cross-wire side, a skirt hinged to the first panel and the second panel, a second set of substantially parallel wires, the second set of wires being welded across the first set on the picket-wire side of the first set, a picket-wire side connection strip welded across the first end of the first set on the picket-wire side of the first set, and a cross-wire side connection strip welded across the second end of the first set on the cross-wire side of the first set, the picket-wire side connection strip of the first panel being connected to the cross-wire side connection strip of the second panel, and the first set of substantially parallel wires of the first panel being substantially aligned with the first set of substantially parallel wires of the second panel.
A variation of the invention may include a fence comprising one or more bolts having two ends, each end being inserted through one or more holes in the picket-wire side connection strip of the first panel and one or more holes in the cross-wire side connection strip of the second panel. The example of the invention may include each bolt end threaded and further comprising a nut on each threaded end. Another variation of the invention may include posts connected to the connection strips. A variation of the invention may include a hole in at least one connection strip being slotted. Another variation of the invention may include a cross-wire-side connection strip having at least one through slot and the picket-wire side connection strip comprising at least one through hole, wherein each picket-wire-side connection strip slot has a hole that is aligned with a corresponding cross-wire-side connection strip slot. A variation of the invention may include at least one fastener located through the at least one through slot and the at least one through hole. Another variation of the invention may include the skirt comprising welded mesh—hexagonal twisted mesh, knotted mesh or wrapped mesh. Another variation of the example of the invention may include a bottom wire comprising a heavier gauge than a substantial portion of the other horizontal wires.
A variation of the invention may include a substantial portion of the horizontal wires of the skirt comprising a heavier gauge than a substantial portion of the horizontal wires of the panel portions. Another variation of the invention may include the mesh size of the skirt being smaller than the mesh size of the first panel and second panel, the skirt being connected to the first panel and the second panel with approximately 360 degree rotational freedom of motion, a connection to the first panel and second panel comprising a hinged connection or the skirt being hinged above a bottom wire of the first panel and second panel.
In yet another example, a fence roll is provided wherein a predator skirt is attached to the vertical panel some distance above the bottom to allow the bottom portion of the vertical mesh to be burred but to still allow the predator skirt to unfold flat on the ground.
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In some embodiments, the connection strips 106 and 110 are welded during manufacturing, to the picket-wires of a wire-mesh welding processed panel. In further examples, strips 106 and 110 are welded to the so-called “rail-wires”. In still a further example, strips are welded to more than two sides (e.g. four), allowing panels to be joined in two dimensions. Thus higher fences are enabled from multiple panels of one height.
The materials and sizes of the mesh are known to those of ordinary skill in the field. For example, the following materials and sizes of the mesh have been found to be useful: a 12 gage (0.120 inch diameter) through 4 gage (0.225 inch diameter) wire welded into a 3″×0.5″ mesh, a 12 gage (0.120 inch diameter) through 4 gage (0.225 inch diameter) wire welded into a 2″×2″ mesh, a 12 gage (0.120 inch diameter) through 4 gage (0.225 inch diameter) wire welded into a 2″×6″ mesh, or a 12 gage (0.120 inch diameter) through 4 gage (0.225 inch diameter) wire welded into 1″×1″ mesh. Other dimensions and even more irregular spacing of wires may be used without departing from the invention.
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It has been found that an optimal combination of mesh sizes, wire gauges, and other dimensions, for most high-fence game applications, is that illustrated in
Further alternative materials include: wire metallic coated with 5% AMM, Zn (Galfan) to increase life of uncoated welded mesh.
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In some examples, rather than welding, the wire mesh is constructed by wrapping a vertical wire around a horizontal wire while, in others, a knot of wire holds the vertical to the horizontal wires.
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The above description is given by way of example only. Other examples of the invention will occur to those reading the current document that are within the scope of the invention—whose scope is not intended to be limited by any statement or specific example given above. The scope of the patent is intended to be defined only by the claims which follow. Likewise, the figures are illustrative and not necessarily to scale. No limitation or disclaimer of the scope of the invention is intended by any term or phase used in the sections of this document, and the scope and all legitimate equivalents, whether disclosed in this document or not, whether now-existing or created in the future.
This application claims priority to U.S. Provisional Application No. 62/013,184, filed Jun. 17, 2014.
Filing Document | Filing Date | Country | Kind |
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PCT/US15/36262 | 6/17/2015 | WO | 00 |
Number | Date | Country | |
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62013184 | Jun 2014 | US |