Garment hanger caddy

Information

  • Patent Grant
  • 6520349
  • Patent Number
    6,520,349
  • Date Filed
    Friday, March 16, 2001
    23 years ago
  • Date Issued
    Tuesday, February 18, 2003
    21 years ago
  • Inventors
  • Examiners
    • Stodola; Daniel P.
    • Tran; Khoa
    Agents
    • Jacobson Holman PLLC
Abstract
A fixture that accepts all types of hangers by aligning a hanger hook in only one direction. A glide rod and a pivotal hook guide rod hold the hanger hooks in a predetermined position on the hanger stacker fixture. The hook guide rod extends approximately 25½″ from the base. At the base, the hook guide rod is pivotally connected to the bottom of the glide rod. The opposite end of the hook guide rod is pivotally connected to a hoop carrying handle allowing the hook guide rod to swing or pivot away to an open position providing free access to the glide rod for removal of hangers.
Description




FIELD OF THE INVENTION




The present invention relates to a hanger caddy operable in two positions for storing hangers and for release of stacked, stored hangers.




BACKGROUND OF THE INVENTION




Millions of plastic garment hangers are removed from clothing each day at point-of-sale in retail stores. These hangers must be dealt with in the back rooms of the stores through a process of untangling, sorting by style and organizing them for re-use. This is a serious problem because of labor intensiveness, cost of broken hangers ($0.25 to $1.00 each) due to tangle, storage space and retail efficiency. In addition, new federal and state regulations against discarding plastic hangers into the nation's landfills, makes recycling for all retail stores a necessity.




Successful hanger management is thwarted by the multiplicity of hanger styles used in retail stores. Previous attempts to sort and organize all hangers have failed because no one hanger management system will accept and sort all hangers.




At present, to sort hangers, boxes of various materials and sizes are used at point of sale. Hangers removed by sales clerks are thrown into these boxes. When full, the boxes of hangers are removed to the back of the retail establishment, the hangers untangled and sorted for re-use. This method is the most frequently used system and the most costly from the standpoint of labor costs, efficiency and broken hanger expense.




A hair-pin fixture sorting method uses a metal fixture consisting of two metal hoops, one shorter than the other. The hanger hook is placed in the tallest hoop and hanger arms are placed between the two hoops. This method makes no attempt to align hooks or separate hooks by style. This system is only slightly superior to the box sorting method because of tangling of hangers, broken hangers still exist and re-sorting is still necessary.




The bar sorting system uses three to six bars approximately 24 inches long. Each bar is designated for a specific hanger type and sortation results to some degree, dependent completely on employee discipline. In operation, serious problems develop if foam rubber hold downs unlock in which case all hangers can fall off the bars during transfer from a bar rack at a point of sale to a rolling rack for transfer to a back room. Bars must be held horizontal and hangers tend to swing out of alignment and frustrate easy loading on rolling racks. This system is the most expensive hanger management system mainly because it has a very elaborate racking system required to hold hangers, its many plastic pieces and foam rubber parts that require replacement.




It has been determined that the critical distance for a hanger is the center of the hanger hook to the shoulders or arms of the hanger. Since this distance varies by style, retail chain dedicated hangers and manufacturer, a number of hanger fixtures are required and designed to accept each particular hanger type. This clearly is unacceptable, costly, confusing and unworkable because of space requirements.




Hanger standardization then would seem to be the only real solution; however, this solution would have to be industry-wide. This apparently will not happen in view of the large investment in the present inventory of retail hangers which would have to be scrapped and replaced with new standardized hangers at a substantial cost. Since the problem remains, the problem to be solved must be how to bring order and efficiency to the tangle and confusion of the costly hanger management problem.




SUMMARY OF THE INVENTION




A detailed examination of the multiplicity of hanger styles reveals a startling consistency in the midst of all this confusion. The swivel metal hook on the garment hanger, on 99 percent of all hangers, is standardized.




With this fact in mind, the present invention includes a fixture that aligns the hanger hook in only one direction. In addition, a “glide rod”, a “guide rod” and a “hook guide rod” loosely hold the hanger hooks in a predetermined position on the hanger stacker fixture.




The hanger caddy of the present invention allows hangers to be sorted by style if desired or to be used for acceptance of all styles on one caddy fixture. In the later instance, the various hanger styles can easily be removed when the fixture is hung horizontally by its base, unfastening the top hold clamp and swinging the “hook guide rod” up for clear and easy removal of one or several hangers from the glide rod.




The present invention is designed to accept all garment hangers for the purpose of collecting, organizing and sorting garment hangers for efficient recycling and re-use. These hangers include plastic and metal hangers as well as wood hangers which use a swivel metal hook. Most non-swivel hangers are also accommodated.




The present invention is essentially an efficient hanger management system for both small and large clothing stores and chain stores. Since no other system now offers this capability, this system is truly unique.




The metal fixture of the present invention consists of ⅝″ metal rod construction through-out, having a base configured in a pie-shape to allow four fixtures to occupy approximately a 15″×15″ space which is very space efficient for a retail store.




Two upwardly extending, parallel vertical guide rods extend from the base providing support and stability to the fixture. One of the guide rods guides an arm of the hanger, whereas the other guide rod guides the base of the hook of the hanger.




A glide rod located between the two guide rods, extends 29″ vertically from the base. The top 4 ½ inches of the glide rod become the “neck” of the fixture, providing a projection for the hook of the hanger to easily grab or hook the “glide” rod which after release of the hanger by the employee glides down to the base with one of the arms of the hanger contacting one of the guide rods while the base of the hanger hook contacts the other guide rod.




The top of the glide rod bends back parallel and downwardly 4 ½″. The glide rod is then bent at a 90 degree angle and is welded to a hoop to form a support for the fixture.




A second rod, one of the two “guide rods”, extends upwardly from the base approximately 25 ½ inches where it bends 90 degrees to form the hoop encircling the glide rod, which serves as a carrying handle and a support for the fixture and is connected to the downward projection of the glide rod. The right side of the hoop bends back parallel to the other leg of the hoop and downwardly at 90 degrees to form an axis or pivot connection with the other of the two guides rods, the “hook guide rod”.




The hook guide rod forming the other of the two guide rods extends approximately 25 ½″ from the base. At the base, the hook guide rod is pivotally connected to the bottom of the glide rod. The opposite end of the hook guide rod is pivotally connected to the hoop carrying handle allowing the hook guide rod to swing or pivot away to an open position through 300° of rotation, providing free access to the glide rod for removal of hangers.




The hook guide rod allows easy and efficient access to the hangers that are stacked or gathered on the fixture. It also allows the holding of the hangers in place by engaging the hanger hook and thus holding hangers securely on these fixtures no matter what hanger style is involved.




The tie-down strap or clamp is necessary to secure the hook guide rod in place in a closed position and prevent it from pivoting. This strap or clamp would be secured at all times until the fixture is ready to be placed in a horizontal position and unloaded. A wall mounted bracket is used to hang the fixture from two hooks designed to attach to the base on opposite sides of the glide rod. The strap or clamp would then be disconnected or released and the hook guide rod would be swung up and out of the way giving open access to the hangers.




It should be noted that the bottom axle of the hook guide rod will have a “stop protrusion” that will engage with the toe of the glide rod to maintain the hook guide rod in the open position. The stop will be welded to the hook guide rod.




To operate the system of the present invention, at the point of sale, a hanger is removed from a garment. The employee takes the hanger by the arm and hooks the hook of the hanger around the projecting neck of the glide rod and releases the hanger. The hanger glides down the glide rod to the base. The hanger hook can not be placed on the fixture incorrectly. A support bar between the glide rod and one of the guide rods blocks acceptance of hanger hooks incorrectly oriented on the glide rod and then, with the hook guide rod insures all hanger hooks are in perfect alignment. The present invention has the only “fail-safe” employee proof hanger management system.




The universal hanger fixture can be used in the vertical position, such as beside a cash register or a cluster of four fixtures can also be located near a register of a store. The fixture can also be used under the register or cash wrap stand when mounted on a bracket which holds the caddy fixture at an 18 degree angle allowing the hanger hook to be placed on the “neck” of the glide rod and released to have the hanger glide down slowly by gravity down to the base of the fixture. The gravity feed feature of the present invention provides for a simple fixture with no complicated moving or replaceable parts, only a pivotable hook guide rod.




The garment hanger fixture of the present invention solves most of the problems associated with hanger management systems. It focuses on the only standard feature of all hangers regardless of style, the swivel hook. By ensuring that all of the hooks of the hangers are aligned in only one direction and that the base of the hook and one arm of the hanger are held in position by the guide rods, the variable size of the hanger itself is unimportant. By accepting all hangers, the hanger caddy of the present invention becomes a universal hanger management fixture.




The introduction of the “swing-away” hook guide rod that holds the bottom of the hanger hook in an aligned position, not only allows universality by accepting all hangers but provides the important additional benefit of “easy” removal of various styles of hangers without tangle or breakage. The labor intensive cost of resorting from boxes, etc., has been all but eliminated by this feature.




The tie-down strap or clamp at the top of the fixture holds the hook guide rod in an operating position. The tie-down strap or clamp can be made of metal or plastic which fastens to the hoop frame and is held in the closed position by a snap lock or swivel slot lock engaging the hook guide rod. When unlocked, the hook guide rod can be swung upwardly to provide clear access to the hangers for easy unobstructed removal during the sorting process. This procedure, of course, would only be performed when the caddy fixture is hung in the horizontal unloading position.




The garment hanger fixture operates in a number of different modes. In a first vertical up-right mode, the fixture stands against the cash-wrap and hangers are “hooked” on the neck of the glide rod and merely released allowing gravity to let the hanger glide to the base of the fixture. It may also be operated in a second cluster of four mode utilizing the pie-shaped base allowing for minimum usage of floor space. The third operating mode is at an angle of 15 to 18 degrees and is mounted by a mounting bracket under the cash-wrap counter. The neck of the caddy extends beyond the edge of the counter allowing hanger hooks to be placed on the neck of the glide rod and letting hangers glide down to the base.




The mounting bracket can be used individually or in multiple arrangements, for example, one above another, properly spaced and allowing a rack of up to five caddys to be hung from a storage room wall for storage or “sorting purposes.” This rack arrangement can be used “under” the point of sale cash wrap to accommodate two universal caddys, one above the other, in a 15″ by 27″ space, thus removing the hangers from view. As will be seen, the “toe” of the base fits into the mounting bracket, accepting a base end of the glide rod in a “slot” of a center metal plate of the bracket and allowing the base of the fixture to “rest” at an 18 degree bend-back angle, thus holding the caddy at the proper angle so hangers “glide” downwardly to the base and stack.




Since the garment hanger caddy accepts a wide variety of hangers, sorting of hangers for reuse will be necessary. Therefore a system to simplify and expedite the recycling and reuse of hangers is needed. A mounting rack of five brackets would be mounted on the wall of the sorting area. Empty universal caddys would be placed on four of the brackets with the “hook guide rod” swung up in the open position allowing clear access to the “glide rod”. The fifth bracket would be used for the fully loaded caddy that needs to be sorted. The particular mounting bracket chosen would be the bracket height most convenient for the height of the sorting employee.




Each of the empty caddys would be designated for specific hanger styles. As more and more caddys from the sales floor are unloaded and sorted onto the other caddys by style and become loaded, the “hook guide rod” is swung down and secured in position by a tie-down strap or clamp and the caddy is removed for reuse and another empty caddy put in place on the mounting rack. Caddys that have been permanently dedicated to a particular style of hanger can be used at re-hangering positions and fitting rooms with the center mounting piece of the bracket screwed into the wall to hold the designated hanger caddy in place.




It is an object of the present invention to provide a garment hanger caddy that is capable of accepting all types of hangers and holding the hangers in an aligned position.




It is another object of the present invention to provide a garment hanger caddy for holding a plurality of different hangers in an aligned position with a hook guide rod movable between a closed position for storing the hangers on the caddy and an open position for gaining access to the hangers located on a glide rod.




It is still another object of the present invention to provide a hanger caddy for storing a plurality of hangers in an aligned orientation with a pivotable hook guide rod movable between a closed position and an opened position where access is gained to aligned hangers located on a glide rod.




It is still yet another object of the present invention to align a plurality of hanger caddys at an angle of between 15 to 18 degrees with respect to a vertical wall so as to remove hangers from one caddy and sort the hangers onto a plurality of other caddys in a quick and easy matter.




These and other objects of the invention, as well as many of the intended advantages thereof, will become more readily apparent when reference is made to the following description taken in conjunction with the accompanying drawings.











BRIEF DESCRIPTION OF THE DRAWINGS





FIG. 1

is a perspective view of the garment hanger caddy of the present invention showing the placement of a plurality of hangers with the hook of the hangers sliding on a glide rod and against a hook guide rod with an arm of the hanger being positioned against another guide rod, the two guide rods being located on opposite sides of the glide rod.





FIG. 2

illustrates the horizontal positioning of the garment hanger caddy of the present invention with one of the guide rods being pivoted from a closed position to an open position so as to gain access to hangers positioned on a glide rod.





FIG. 3

is a sectional view taken along line


3





3


of

FIG. 4

with the hook guide rod in a closed operating position.





FIG. 4

is a cross-sectional view, similar to

FIG. 3

, however in this Figure, the hook guide rod is pivoted to an open position to gain access to the glide rod.





FIG. 5

illustrates the top end of the garment hanger caddy with the hook guide rod pivoted to a position to gain access to the glide rid for removal of hangers.





FIG. 6

is a plan view of the garment hanger caddy of the present invention with the hook guide rod shown in the closed position.





FIG. 7

is a plan view of the garment hanger caddy of the present invention with the hook guide rod pivoted to an open position after pivotal movement of a U-shaped clamp bar.





FIG. 8

is a front view of a bracket to be used to mount a garment hanger caddy of the present invention at an angle of 15 to 18 degrees with respect to a vertical wall.





FIG. 9

is a side view of the mounting bracket shown in FIG.


8


.





FIG. 10

illustrates the securing of the mounting bracket to a wall and the supporting of the garment hanger caddy of the present invention at an angle with respect to the wall.





FIG. 11

schematically illustrates the positioning of three hanger caddys at an angle underneath the counter of a cash register.











DETAILED DESCRIPTION OF THE PREFERRED EMBODIMENTS




In describing a preferred embodiment of the invention illustrated in the drawings, specific terminology will be resorted to for the sake of clarity. However, the invention is not intended to be limited to the specific terms so selected, and it is to be understood that each specific term includes all technical equivalents which operate in a similar manner to accomplish a similar purpose.




With reference to the drawings, in general, and to

FIGS. 1 through 7

, in particular, a garment hanger caddy embodying the teachings of the subject invention is generally designated as


20


. With reference to its orientation in

FIG. 1

, the garment hanger caddy includes a pie shaped base


22


, a glide rod


24


, left side guide rod


26


and a pivotally mounted hook guide rod


28


.




In

FIG. 1

, the base


22


is made of a welded rod including section


22




a


of approximately 9¼ inches in length, section


22




b


and


22




c


of approximately 1 ¾ inches in length, sections


22




d


and


22




e


of approximately six inches in length and section


22




f


of approximately three inches in length. The dimensioning of the base allows four caddys to nest together in an approximately 15×15 inch space to conserve space so as to save shipping and manufacturing costs.




Extending inwardly from section


22




a


of the base


22


is section


26




a


of guide rod


26


which then turns 90 degrees to form section


26




b


extending to a height of 25 ½ inches above base


22


. Section


26




c


then turns 90 degrees with respect to section


26




b


and terminates in hoop shaped section


26




d


. A U-shaped curved section


26




e


terminates in downwardly directing end section


26




f.






With respect to the glide rod


24


, section


24




a


extends from base section


22




f


and then turns 90 degrees to travel vertically, by section


24




b


to a height of approximately 29 inches. The glide rod turns on itself by U-shaped section


24




c


, traveling downwardly for a distance of approximately 4 ½ inches through section


24




d


and then turning 90 degrees through section


24




e


which is welded to section


26




c


of left side guide rod


26


.




Movable hook guide rod


28


has base end section


28




a


encircling the base portion of section


24




b


of the glide rod. Section


28




b


extends from pivotable end


28




a


to connect with section


28




c


. Section


28




c


extends for approximately 25 inches until reaching outwardly bending section


28




d


, terminating in horizontally extending section


28




e


. Terminal end


28




f


of the hook guide rod encircles downwardly projecting section


26




f


of the terminal end of left guide rod


26


.




Trapped in U-shaped section


26




e


, adjacent the end of the left guide rod


26


, is a rubber friction sleeve


30


. Passing through an opening in the sleeve


30


is a U-shaped clamp or connector


32


having its crosspiece passing through the sleeve


30


. The two legs of the clamp


32


are located in the position shown in

FIG. 1

in solid lines, on opposite sides of section


28




e


of the hook guide bar


28


.




In

FIG. 1

, a hanger


34


having hanger hook


34




a


and shoulder or arm sections


34




b


and


34




c


is shown. The hanger hook


34




a


is positioned so as to be located between section


24




b


of the glide rod


24


and hoop shaped section


26




d


of the left guide rod


26


. The section


24




e


prevents the hanger hook


34




a


from being positioned other than in the orientation shown in

FIG. 1

, such that hangers


34


are dropped, when the hanger caddy


20


is in a vertical orientation as shown in

FIG. 1

with the hanger hook


34




a


engaging or being guided by glide rod


24


and hook guide rod


28


with an arm


34




b


of the hanger engaging or being guided by guide rod


26


. Arm


34




c


does not need a guide due to the contact of the hanger hook with the hook guide rod and the glide rod.




When the hanger caddy is moved into a horizontal orientation as shown in

FIG. 2

, and the legs of the clamp


32


are pivoted about its crosspiece to the position shown in dotted lines in

FIGS. 1 and 2

and in

FIG. 7

, the hook guide rod is pivotable about its ends


28




a


and


28




f


from the position shown in solid lines in

FIGS. 2 and 6

to the position shown in dotted lines in FIG.


2


.




Movement of the hook guide rod to a position above or beyond glide rod


24


, allows access to hangers stacked on glide rod


24


. The hangers may be lifted slightly to clear the engagement of the hanger hook with the glide rod


24


and then the hangers are moved transversely for removal of the hangers from the hanger caddy


20


. A schematic illustration of the movement of the hook guide rod is shown in

FIGS. 3 and 4

.




For mounting of the hanger caddy at an angle of 15 to 18 degrees, a bracket


40


as shown in

FIGS. 8 and 9

is used. Mounting plate


42


includes flat section


42




a


extending to a perpendicularly extending section


42




b


which turns at a right angle to a third section


42




c


located parallel to and spaced ahead of section


42




a


. Section


42




a


includes two screw or bolt holes


44




a


and


44




b


. U-shaped cut-out section


44




c


is located extending from an uppermost edge of plate


42


, extending towards a lower most edge.




Welded to the plate


42


is a bent wire


46


having section


46




a


secured at one end to the plate and terminating in an opposite end with perpendicularly extending section


46




b


. Projecting forwardly of section


46




b


is a projecting section


46




c


terminating in support bar section


46




d


. At the opposite end of support section


46




d


is inwardly directed section


46




e


, terminating in vertically extending section


46




f


, which in turn extends to perpendicularly extending section


46




g


secured to plate


42


.




For mounting a garment hanger caddy


20


of the present invention, the mounting bracket


40


may be secured to a wall


48


by passing a nail, bolt or screw


50


through the openings


44




a


,


44




b


into the wall. The orientation of the mounting bracket is such that section


24




a


of the glide rod will fit into the recess


44




c


of the mounting bracket and portions of base section


22




f


located on opposite sides of section


24




a


of the glide rod


24


will be supported by section


42




b


of the plate


42


. In addition, base sections


22




b


and


22




c


will engage support bar section


46




d


of the bent wire


46


. This would position the garment hanger caddy at an angle of approximately 15 to 18 degrees to allow sliding of hangers along the glide rod and also facilitating pivotable movement of the hook guide rod for removal of hangers from the glide rod.




In

FIG. 11

, a plurality of garment hanger caddys


20


are shown mounted by mounting brackets


40


under the counter


52


of a cash register


50


. Hangers removed from garments at the point of sale are placed on section


24




b


of the glide rod for alignment of the hanger hooks


34




a


and sliding of the hangers


34


along the glide rod


24


. The plurality of hangers are thereby neatly stacked beneath a cash register counter.




The foregoing description should be considered as illustrative only of the principles of the invention. Since numerous modifications and changes will readily occur to those skilled in the art, it is not desired to limit the invention to the exact construction and operation shown and described, and, accordingly, all suitable modifications and equivalents may be resorted to, falling within the scope of the invention.



Claims
  • 1. A hanger caddy for holding a plurality of hangers, each of said plurality of hangers having a hook and two arms, said hook including a curved portion and a base portion, said hanger caddy comprising:a base for supporting the hanger caddy, a glide rod extending from said base for guiding of the curved portion of the hanger hooks in a single orientation as the hangers move toward the base, a hook guide rod extending from said base for guiding of the base portion of the hanger hooks as the hangers move towards the base, a guide rod extending from said base for guiding one of the hanger arms as the hangers move toward the base, and said hook guide rod being pivotally mounted for gaining access to the hangers held on said glide rod by the curved portion of the hook.
  • 2. The hanger caddy as claimed in claim 1, wherein said hook guide rod is secured in an operating position for guiding the hanger hooks of the plurality of hangers and said hook guide rod being movable for gaining access to the plurality of hangers.
  • 3. The hanger caddy as claimed in claim 2, wherein one end of said hook guide rod is pivotally mounted on said glide rod.
  • 4. The hanger caddy as claimed in claim 3, wherein the other end of said hook guide rod is mounted on an extension of the guide rod.
  • 5. The hanger caddy as claimed in claim 4, wherein said extension of said guide rod is curved and with said glide rod defines an opening for receipt in the single orientation of the curved portion of the hook of the plurality of hangers.
  • 6. The hanger caddy as claimed in claim 2, wherein a pivotal clamp secures the hook guide rod in position and releases said hook guide rod to allow pivotal movement of said hook guide rod.
  • 7. The hanger caddy as claimed in claim 1, further comprising a mounting bracket engaging said base.
  • 8. The hanger caddy as claimed in claim 7, wherein said mounting bracket supports said glide rod at an elevation of between 15-18° when said mounting bracket is secured to a wall.
  • 9. The hanger caddy as claimed in claimed 8, wherein said mounting bracket includes a plate, a bent wire frame is secured to said plate.
  • 10. The hanger caddy as claimed in claim 1, wherein said glide rod extends above said guide rod and said hook guide rod.
  • 11. A system for sorting a plurality of hangers, each of said plurality of hangers having a hook and two arms, said hook including a curved portion and a base portion, said system comprising:a hanger caddy having a glide rod for guiding the curved portion of the hanger hooks in a single orientation and a hook guide rod spaced apart from said glide rod for guiding a base portion of the hanger hooks, a mounting bracket supporting the hanger caddy at an inclined angle from a surface to which it will be mounted for enabling movement of the plurality of hangers along said glide rod, and said hook guide rod being pivotally mounted with respect to said glide rod, said hook guide rod being pivotable between first and second positions for gaining access to the plurality of hangers on said glide rod.
  • 12. The system for sorting a plurality of hangers as claimed in claim 11, wherein one end of said hook guide rod is pivotally mounted on said glide rod.
  • 13. The system for sorting a plurality of hangers as claimed in claim 12, further comprises a hanger arm guide rod secures at a terminate end of the hook guide rod.
  • 14. The system for sorting a plurality of hangers as claimed in claim 11, wherein said mounting bracket supports said glide rod at an elevation of between 15-18° when said mounting bracket is secured to a wall.
  • 15. The system for sorting a plurality of hangers as claimed in claim 14, wherein said mounting bracket includes a plate and a bent wire secured to said plate.
  • 16. The system for sorting a plurality of hangers as claimed in claim 11, wherein a pivotal clamp secures said hook guide rod in position and allows pivotal movement of said hook guide rod.
US Referenced Citations (21)
Number Name Date Kind
891490 Lippold Jun 1908 A
978422 Zizinia Dec 1910 A
2122324 McDermott Jun 1938 A
2530609 Friedman Nov 1950 A
2918174 Tabbi Dec 1959 A
3468509 Foltz Sep 1969 A
3490599 Maur, Jr. Jan 1970 A
3661268 Boley May 1972 A
3692188 Bayne Sep 1972 A
4016981 Hildt Apr 1977 A
4415137 Garves Nov 1983 A
4424905 Keen Jan 1984 A
4583646 Bowman Apr 1986 A
4632256 Gambello Dec 1986 A
4768658 Shafto Sep 1988 A
D335402 Eckner May 1993 S
5373979 Moore Dec 1994 A
5765801 Geiselman Jun 1998 A
5924578 McKenzie Jul 1999 A
D417802 Spurgeon et al. Dec 1999 S
6230904 Licari May 2001 B1