This application relates to protective garments, and more particularly, to protective trousers or coats with adjustable extremities, such as legs or arms.
Protective or hazardous duty garments used in a variety of industries and settings to protect the wearer from hazardous conditions such as heat, smoke, cold, sharp objects, chemicals, liquids, fumes and the like. However, existing garments may not provide at satisfactory fit at the extremities, such as at the arms and legs.
In one embodiment the invention is a protective garment having extremities that are adjustable to vary the fit of the garment. In one case, the invention is a protective garment including a body portion, an extremity portion coupled to the body portion and being shaped and configured to receive a leg or an arm of a wearer therein, and a piece of expansion material coupled to the extremity portion. The piece of expansion material is movable between a retracted position wherein the extremity portion is configured to form relatively smaller fit about the wearer's leg or arm, and an expanded position wherein the extremity portion is configured to form a relatively larger fit about the wearer's leg or arm. The garment further includes a biasing device configured to bias the piece of expansion material to the retracted position, and a retaining system configured to releasably retain the piece of expansion material in the retracted position.
The coat 10 may include various layers through its thickness to provide various heat, moisture and/or abrasion resistant qualities to the coat 10 so that the coat 10 can be used as a protective, hazardous duty, and/or firefighter garment. For example, the coat 10 may include an outer shell, outer layer or outer material 26, a moisture barrier 28 located inside of and adjacent to the outer shell 26 (e.g. positioned between the outer shell 26 and the torso cavity 22), a thermal liner or barrier 30 located inside of and adjacent to the moisture barrier 28, and an inner liner or face cloth 32 located inside of and adjacent to the thermal barrier 30.
The outer shell 26 may be made of or include a variety of materials, including a flame, heat and abrasion resistant material such as a compact weave of aramid fibers and/or polybenzamidazole fibers. Commercially available aramid materials include NOMEX and KEVLAR fibers (both trademarks of E.I. DuPont de Nemours & Co., Inc. of Wilmington, Delaware), and commercially available polybenzamidazole fibers include PBI fibers (a trademark of PBI Performance Fabrics of Charlotte, North Carolina). Thus, the outer shell 26 may be an aramid material, a blend of aramid materials, a polybenzamidazole material, a blend of polybenzamidazole fibers, a blend of aramid and polybenzamidazole materials, a poly-phenylene benzobisoxazole (PBO) material, a thermostable organic polymer material, such as KERMEL® material sold by Kermel SAS of Colmar, France, a blend of any of the materials listed above, or other appropriate materials.
If desired, the outer shell 26 may be coated with a polymer, such as a durable, water repellent finish or coating (i.e. a perfluorohydrocarbon finish, such as TEFLON® finish sold by E. I. Du Pont de Nemours and Company of Wilmington, Delaware, or a fluorine free water repellent finish). The materials of the outer shell 26 may have a weight of, for example, between about five and about ten oz./yd2. Moreover, if desired the outer shell 26 may have a self-decontaminating finish or coating applied thereto.
The moisture barrier 28 and thermal barrier 30 may be generally coextensive with the outer shell 26, or spaced slightly inwardly from the outer edges of the outer shell 26 (i.e., spaced slightly inwardly from the outer ends of the sleeves 24 and/or from the lower edge or hem of the coat 10) to provide moisture and thermal protection throughout the coat 10. The moisture barrier 28 may include a semi-permeable membrane layer 28a and a substrate 28b.
The membrane layer 28a may be generally water vapor permeable but generally impermeable to liquid moisture. The membrane layer 28a may be made of or include expanded polytetrafluoroethylene (“PTFE”) such as GORE-TEX or CROSSTECH materials (both of which are trademarks of W.L. Gore & Associates, Inc. of Newark, Delaware), polyurethane-based materials, neoprene-based materials, cross-linked polymers, polyamid, or other materials. The membrane layer 28a may have microscopic openings that permit moisture vapor (such as water vapor) to pass therethrough, but block liquids (such as liquid water) from passing therethrough. The membrane layer 28a may be made of a microporous material that is either hydrophilic, hydrophobic, or somewhere in between. The membrane layer 28a may also be monolithic and may allow moisture vapor transmission therethrough by molecular diffusion. The membrane layer 28a may also be a combination of microporous and monolithic materials (known as a bicomponent moisture barrier), in which the microporous or monolithic materials are layered or intertwined.
The membrane layer 28a may be bonded, adhered or otherwise coupled to a substrate 28b of a flame and heat resistant material to provide structure and protection to the membrane layer 28a. Thus, either the membrane layer 28a alone, or the membrane layer 28a in combination with the moisture barrier substrate 28b, may be considered to constitute the moisture barrier 28. The substrate 28b may be or include aramid fibers similar to the aramid fibers of the outer shell 26, but may be thinner and lighter in weight. The substrate 28b may be woven, non-woven, spunlace or other materials. In the illustrated embodiment, the membrane layer 28a is located between the outer shell 26 and the substrate 28b. However, the orientation of the moisture barrier 28 may be reversed such that the substrate 28b is located between the outer shell 26 and the membrane layer 28a.
The thermal barrier 30 may be made of nearly any suitable flame resistant material that provides sufficient thermal insulation. In one embodiment, the thermal barrier 30 may include a layer of bulk material 30a in the form of relatively thick (i.e. between about 1/16″- 3/16″) batting, felt or needled non-woven bulk or batting material. The bulk material 30a can include aramid fiber batting (such as NOMEX batting), aramid needlepunch material, an aramid non-woven material, an aramid blend needlepunch material, an aramid blend batting material, an aramid blend non-woven material, foam (either open cell or closed cell), or other suitably thermally insulating materials. The bulk material 30a may trap air and possess sufficient loft to provide thermal resistance to the coat 10.
The bulk material 30a may be quilted or otherwise coupled to a thermal barrier face cloth 30b which can be a weave of a lightweight aramid material. Thus, either the bulk material 30a alone, or the bulk material 30a in combination with the thermal barrier face cloth 30b, may be considered to constitute the thermal barrier 30. In the illustrated embodiment, the thermal barrier bulk material 30a is located between the outer shell 26 and the thermal barrier face cloth 30b. However, the orientation of the thermal barrier 30 may be reversed such that the thermal barrier face cloth 30b is located between the outer shell 26 and the bulk layer 30a. If desired, the thermal barrier 30 may be treated with a water-resistant or water-repellent finish. In one embodiment, the thermal barrier 30 (or the coat 10 as a whole) may have a thermal protection performance (“TPP”) of at least about twenty, and the coat 10 as a whole may have a TPP of at least about thirty-five, although the TPP values can vary.
Although the moisture barrier 28 is shown as being located between the outer shell 26 and the thermal barrier 30, the positions of the moisture barrier 28 and thermal barrier 30 may be reversed such that the thermal barrier 30 is located between the outer shell 26 and the moisture barrier 28, or additional moisture barrier 28 and/or thermal barrier layers 30 can be utilized or various other orientations or configurations may be used.
The face cloth 32 may be the innermost layer of the coat 10 and configured to contact the wearer and/or the wearer's clothing, located inside the thermal barrier 30 and moisture barrier 28. The face cloth 32 can provide a comfortable surface for the wearer and protect the thermal barrier 30 and/or moisture barrier 28 from abrasion and wear. The face cloth 32 may be quilted to the adjacent layer (i.e. the thermal barrier 30 in the illustrated embodiment). However, the face cloth 32 is optional and may be excluded if desired. In addition, the coat 10 may not necessarily include the moisture barrier 28 and/or the thermal barrier 30 in certain cases. The coat 10 can include wristlets 34 located at a distal end of the sleeve 24. The wristlets 34 can be made of a knit, stretchable material.
Each layer of the coat 10 and trousers 36 disclosed herein, including the layers and components described above, as well as those described below, and the coat 10 or trousers 36 as a whole, may meet the National Fire Protection Association (“NFPA”) 1971 standards for protective firefighting garments (“Protective Clothing for Structural Firefighting”), which standards as of the filing date of this application are entirely incorporated by reference herein. The NFPA standards specify various minimum requirements for heat and flame resistance and tear strength. For example, in order to meet the NFPA standards, the outer shell 26, moisture barrier 28, thermal barrier 30 and face cloth 32 must be able to resist igniting, burning, melting, dripping, separation, and/or shrinking more than 10% in any direction after being exposed to a temperature of 500° F. for at least five minutes. Furthermore, in order to meet the NFPA standards, the combined layers of the coat 10 and/or trousers 36 must provide a thermal protective performance rating of at least thirty-five.
Alternately or in addition to the NFPA Standard 1971, the coat 10 and/or trousers 36 may meet European Norm (“EN”) standards for firefighting garments set by the European Committee for Standardization (also known as Comité Européen de Normalisation (“CEN”)). These standards include EN 469:2005 Level 1 and Level 2 certification. The EN standards for firefighter and protective garments in place as of the filing date of this application are entirely incorporated by reference herein.
The coat 10 can include an adjustment system, generally designated 42, at a distal end of each sleeve 24. Similarly, the trousers 36 can include the adjustment system 42 located at a distal end of each leg 40. The adjustment system 42 can be adjusted as desired to vary an effective circumference of the sleeve 24/leg 40 without any manual operation by the wearer, and thus provide a tighter/smaller fit as desired by the wearer about the lower arm/wrist and lower leg, respectively (e.g. forms a smaller circumference/perimeter/effective perimeter).
With reference to
In one case, the piece of expansion material 44 is entirely located in the outer/lowermost 50% of the associated sleeve 24 or leg 40, and in another case is entirely located in the outer/lowermost 25% of the sleeve 24 or leg 40. The piece of expansion material 44, or at least the radially outer surface thereof, can be made of outer shell 26 as outlined above to provide continuous protection to the wearer. The piece of expansion material 44 can also include moisture barrier 28 material and/or thermal barrier 30 material positioned radially inside the outer shell 26 if desired.
The piece of expansion material 44 can have a crease or fold 58 therein, in one case generally bisecting the angle/triangle, extending from the apex 46 thereof to the bottom edge 52. The crease or fold 58 forms or defines a line about which the piece of expansion material 44 is naturally inclined or predetermined to fold or bend, and thus forms a pivot axis. In one case, as shown in
The sleeve 24/leg 40/adjustment system 42/piece of expansion material 44 is movable, pivotable or foldable about the crease or fold 58 between a retracted position, as shown in
Conversely, when the sleeve 24/leg 40/adjustment system 42/piece of expansion material 44 is in the expanded position, the piece of expansion material 44 is unfolded about the crease or fold 58 such that the first 44a and second 44b portions are not folded about the crease or fold 58 (or are less folded as compared to when in the retracted position) and are parallel or generally parallel. In addition, when the sleeve 24/leg 40/adjustment system 42/piece of expansion material 44 is in the expanded position the piece of expansion material 44 may be in an arcuate or generally arcuate configuration, forming part of the outer perimeter/circumference of the legs 40/sleeve 24. Stated differently, when the piece of expansion material 44 is in the expanded position, in one case the first portion 44a and the second portion 44b are not generally aligned and do not generally fully overlap with each other in the radial direction (or less so as compared to when in the retracted position), and instead the first 44a and second 44b portions are adjacent to each other in the circumferential direction and generally aligned in the circumferential direction. When the piece of expansion material 44 is in the expanded position, the portions 44a, 44b may not overlap in the radial direction (or at least less so as compared to when in the retracted position), and the effective circumference of the arm/sleeve 24 in that vicinity is increased as shown in
When the piece of expansion material 44 is in the expanded position, the bottom edge 52 thereof can be generally aligned with and/or form part of an outer edge/hem of the associated sleeve 24 or leg 40. When the adjustment system 42 is used in the sleeve 24 of a coat 10 that utilizes wristlets 34, the wristlets 34 may be made of a sufficiently elastic/stretchable material to be able to receive and confirm around the wrist of a wearer when the associated piece of expansion material 44 in either the expanded position or the retracted position.
The sleeve 24/leg 40/adjustment system 42/piece of expansion material 44 may be desired to be in the expanded position when needed, for example to fit the sleeve 24/leg 40 about a glove or a boot during the donning or doffing of the coat 10/trousers 36, or when needed to accommodate the additional thickness provided by gloves or boots received inside the distal end of the sleeve 24/leg 40. In contrast, when the garment 10/36 is not being donned or doffed, or when the greater circumference is not needed for a proper fit, the sleeve 24/leg 40/adjustment system 42/piece of expansion material 44 can be positioned in the retracted position without any manual operation by the wearer (or indeed, without any operation by the wearer except perhaps movement or withdrawal of the hand/glove or leg/boot, in the axial direction) to ensure a tighter fit is provided about the wearer and provide greater protection, and to ensure that the legs 40/sleeves 24 are not so loose at the distal ends as to interfere with walking or other movement, and to reduce brushing of the legs 40/sleeves 24 against adjacent objects.
The sleeve 24/leg 40/adjustment system 42 can include a retaining system 60 configured to releasably retain the piece of expansion material 44 in the retracted position. In the illustrated embodiment, the retaining system 60 includes a first component 62 in the form of a first magnet, and a second component 64 in the form of second magnet or a piece of magnetizable material (such as a ferrous material) configured to magnetically interact with the first magnet 62. The first component 62 can be located on one of the first 44a or second 44b portions of the piece of expansion material 44, and the second component 64 can be located on the other one of the first 44a or second 44b portions. When two magnets are used as the two components 62, 64, the magnets are arranged such that their opposite poles are facing each other, to experience attractive forces, when the piece of expansion material 44 is in the retracted position.
In this manner, when the piece of expansion material 44 is in the retracted position, the first 62 and second 64 components interact to retain the piece of expansion material 44 in the retracted position. When it is desired to move the piece of expansion material 44 to the expanded position, the piece of expansion material 44 can be manually pulled into or toward the expanded position, thereby separating the first 62 and second 64 components until they no longer magnetically interact to pull or retain the piece of expansion material 44 in the retracted position.
The first 62 and second 64 components can be located on a radially outer surface and/or a radially inner surface of the piece of expansion material 44. Alternatively, when the first 62 and second 64 component of the retaining system 60 include or take the form of magnets/pieces of magnetizable material, the first 62 and second 64 components can be located radially inside the outermost layer of the piece of expansion material 44, and radially outside the innermost layer of the piece of expansion material 44 such that the first 62 and second 64 components are positioned/sandwiched inside the thickness of the piece of expansion material 44 (as shown in the embodiment of
The sleeve 24/leg 40/adjustment system 42 can include a biasing device 66 configured to bias the sleeve 24/leg 40/adjustment system 42/piece of expansion material 44 to the retracted position. In the illustrated embodiment the biasing device 66 includes or takes the form of a piece of elastic material that has first 68 and second 70 opposite ends attached to the leg 38/sleeve 24, at a location other than the piece of expansion material 44 in one case. In one case the first end 68 is coupled at or adjacent to (or closer to, as measured about an outer perimeter of the sleeve 24/leg 40) the first edge 54 of the outer shell 26 and the second end 70 is coupled at or adjacent to (or closer to) the second edge 56 of the outer shell 26. In this manner the piece of elastic material 66 can span the piece of expansion material 44 in the circumferential direction.
The piece of elastic material 66 is expandable/stretchable (the term “elastic” is used herein to encompass both terms). In one case the piece of elastic material 66 has an elasticity such that it can be extended in length in the circumferential direction (and/or in a length and/or width direction of the piece of elastic material 66) (i.e. in the direction of applied stretching forces) without breaking, but is biased to return to its original, un-biased shape/length. In one case the piece of elastic material 66 is stretchable by at least about 2% in one case, or at least about 5% in another case, or at least about 10% in yet another case along its length and/or width when stretching forces are applied, and is configured to return to its original, undeformed shape/position when stretching forces are no longer applied. In one case, the biasing device 66 is spaced away from the outer/lower/distal edge of the sleeve 24/leg 40/piece of expansion material 44 such that the biasing device 66 is thereby somewhat protected from moisture (e.g. standing water in the case of trousers), abrasion, heat, chemicals and other forces/materials.
The piece of elastic material 66 can be configured such that when the piece of expansion material 44 is in the expanded position the piece of elastic material 66 is in tension, and when the piece of expansion material 44 is in the retracted position the piece of elastic material 66 is not in tension (or is in less tension compared to when the piece of expansion material 44 is in the expanded position). In this manner the piece of elastic material/biasing device 66 biases the sleeve 24/leg 40/adjustment system 42/piece of expansion material 44 to the retracted position. The biasing device 66 can thereby operate without any manual operation or input from the wearer. The biasing device 66 thereby ensures that the piece of expansion material 44 does not remain in the expanded position when it is not needed (e.g. when the distal end of the sleeves 24/legs 40 are not positioned about gloves or boots), and instead moves away from the expanded position, toward or into the retracted position, to ensure a tighter fit is provided about the wearer and provide greater protection. This operation of the biasing device 66 can also ensure that the legs 40/sleeves 24 are not so loose at the distal ends as to interfere with walking or other movement, and to reduce brushing of the legs 40/sleeves 24 against adjacent objects.
The biasing device 66 can be located radially inside the outermost layer of the piece of expansion material 44, and in some cases can be located on the radially inner-most surface of the associated portion of the sleeve 24/leg 40 (see
The first 48 and second 50 sides and first 54 and second 56 edges can, in one case, be oriented at an angle relative to the inseam and/or outseam of the trousers 36/coat 10 such that, for example in the case of the trousers 36, the first 48 and second 50 sides and first 54 and second 56 edges are at an angle relative to a vertical frame of reference when the wearer is standing at rest. The outer shell 26, and/or other layers of the garment, are often made with material, such as fabric, that has a natural or inherent grain due to the manufacturing process, and a natural bias or drape at an angle of forty-five degrees to the grain of the fabric. The sleeves 24 and/or legs 40 are typically arranged such that the inseam and/or outseam is aligned with the grain of the fabric. By positioning the first 48 and second 50 sides and first 54 and second 56 edges at an angle as shown, the first 48 and second 50 sides and first 54 and second 56 edges are thereby positioned at an angle relative to the grain of the fabric, which aids in the movement of the piece of expansion material 44 to its retracted position, since the fabric will have a natural tendency to fold in the direction of
The adjustment system 42 can be positioned at nearly any circumferential position along the length/height of the associated sleeve 24/leg 40. When the adjustment system 42 is used with the trousers 36 the adjustment system 42 can in one case be located at or aligned with the outseam and/or inseam, or within about twenty five degrees of the outseam and/or inseam, as this may position the adjustment system 42 away from brushing the other leg 40 and/or potentially damaging environmental conditions or structures. Similarly, when the adjustment system 42 is used with the coat 10 the adjustment system 42 can in one case be located at or aligned with, or at least partially overlap with, the outseam or inseam of the coat 10, or within about twenty five degrees of the outseam or inseam to provide protection as outlined above.
It should be noted that, while the garments 10, 36 are shown herein as including multiple layers, the garments 10, 36 can include only a single layer, such as an outer shell 26 only, with the adjustment system 42 being incorporated into the only layer/outer shell 26. In addition, when the garments 10, 36 have multiple layers, the adjustment system 42 can be used in any one, or multiple, of the layers. Thus by way of example the adjustment system 42 can be incorporated in any or more one of the outer shell 26, moisture barrier 28, thermal barrier 30 and/or face cloth 32.
Thus the adjustment system 42 provides a system in which the extremities 24, 40 are adjustable to adjust the fit of the garment 10, 36 to provide better comfort and safety. The adjustment system 42 is easy to implement and operate, and adds little weight or bulk.
Having described the invention in detail and by reference to the preferred embodiments, it will be apparent that modifications and variations thereof are possible without departing from the scope of the invention.
This application claims priority to U.S. Provisional Patent Application Ser. No. 63/426,889, filed on Nov. 21, 2022 and entitled Garment with Adjustable Extremities, the entire contents of which are hereby incorporated by reference.
Number | Date | Country | |
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63426889 | Nov 2022 | US |