The present invention relates generally to the field of garments, and, in particular, to a garment that provides improved seam stretch for comfort and support. The garments of the invention may be undergarments such as briefs, boxer briefs, cycling shorts, base layers, running tights or any other types of stretchable garments.
Chafing is the irritating and often painful result of skin rubbing against skin or clothing. Chafing can occur anywhere on the body. However, the thighs and groin are particularly vulnerable, particularly for participants in sports that involve leg movement, such as running and cycling. Severe chafing is known as friction burn.
To help address the problem of chafing, individuals have employed various lubes. These lubes are often messy and uncomfortable. In addition, in particular in long distance events, the lubes often lose their effect. One solution to this problem has been to carry the lube container while running or cycling. However, this solution presents obvious problems and inconvenience.
As will be explained more fully later in this disclosure, the current invention originates from the realization that garments are needed that optimally and flexibly secure the male genitals in place, and avoid their contact with the garment, in particular with the stitching of the seams, as well as with the inner thighs of the wearer.
It is an object of the present invention to provide an undergarment which provides flexible support for the genitalia.
It is a further object to provide an undergarment which avoids chafing contact of the genitalia with the garment, in particular the stitching of the garment, and with other body parts, in particular the inner thighs.
These and other objects are achieved by an undergarment, including a center-front pouch, a front-side-and-rear panel and a crotch gusset panel. The front-side-and-rear panel is joined to the center-front pouch at least partially on either side of the center-front pouch. The front-side-and-rear panel is joined to the center-front pouch by a pair of convex outer seams. The center-front pouch defines a peak, the peak effected by the convex tracking of the convex outer seams away from an axis defined by the center seam. In these embodiments, the crotch gusset panel bounds the center-front pouch along the bottom edge of the center-front pouch, the crotch gusset panel extends laterally along a bottom edge of the center-front pouch and a bottom edge of the front-side-and-rear panel, and the crotch gusset panel shares common seams with each of the center-front pouch and the front-side-and-rear panel. The center-front pouch is composed of two layers of material, an inner layer and an outer layer, the inner and outer layers and being joined by a center seam of the center-front pouch.
These and other objects are also achieved by an undergarment embodiment including a center-front pouch and a front-side-and-rear panel, in which the front-side-and-rear panel bounds the center-front pouch at least partially on either side of the center-front pouch, the center-front pouch is composed of two layers of material, an inner layer and an outer layer, the inner and outer layers and being joined by a center seam of the center-front pouch. In these embodiments, the inner layer and the outer layer of the center-front pouch are joined at the central seam but are separated along their respective outer edges. The inner layer has a cut edge with no self-turnback. A hem line of the outer layer of the center-front pouch is finished with a self-turnback hem.
In these embodiments, the center-front pouch and the side-and-rear panel cooperate to define leg openings.
Also, in these embodiments, the inner pouch layer is detached from the leg hem.
As well the cut edge of the inner layer is bonded on one side with adhesive stretch tape, in order to keep the fabric edge laying flat and prevent the fabric edge from curling. In these embodiments, the self-turnback hem of the outer layer of the center-front pouch is bonded with adhesive stretch tape, and creates a stretch hem without the use of any added elastic tape trims or components.
These embodiments, also include an elasticized hem portion along at least one edge of the front-side-and-rear panel.
The various features of novelty which characterize the invention are pointed out with particularity in the claims annexed to and forming a part of this disclosure. For a better understanding of the invention, its operating advantages and specific objects attained by its uses, reference is made to the accompanying figures and descriptive matter in which preferred embodiments of the invention are illustrated.
In the figures:
Referring now to the drawings, in which like reference numerals are used to refer to the same or similar elements,
In preferred embodiments, the center-front pouch 112, the front-side-and-rear panel 118 and the crotch gusset panel 128 are each made of stretch-knit fabric. In preferred embodiments, the stretch-knit fabric has a weight in the range of 167 g/m2 to 220 g/m2.
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The present inventor has discovered that use of this type of tape not only bonds the garment together but also optimizes the stretch of seams and hems compared to conventionally stitched or needle-thread sewn seams and hems.
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As noted, the front crotch gusset panel seam 128a is bonded along its length with adhesive stretch tape, as shown in
The center-front pouch 112 connects at the front crotch gusset panel seam 128a to create extra 3D fit, in order to improve the wearers “stride” when walking, running or even sitting. The garment with legs 110 expands and, at the same time, supports the male genitals, preventing them from making contact with the skin of the inner leg thigh, reducing chafing.
The rear crotch gusset panel seam 128b is the last seam to be executed, in order to “close” the garment. The rear crotch gusset panel seam 128b is sewn and not bonded as this seam is one of the largest stress points of the garment with legs 110.
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In particular, the leg hems 132 are finished with what is known in the art as a self-turnback hem, which is a double layer of self-fabric (i.e., a fabric piece made from the same fabric as the main fabric, as opposed to a contrast fabric), with a folded edge. The self-turnback hem is constructed by folding the seam allowance upwards on the interior of the garment. As mentioned above, the term “seam allowance” refers to the extra width of fabric that is beyond the seam line where the garment is stitched. This extra width of fabric is typically in the range of about 15-25 mm (or about ½″-1″) for the leg hems 132 according to the present invention. Thus, the leg hem 132 seam allowance measures, in preferred embodiments of the present invention, 20 mm in width. The seam allowance is typically folded pushed or turned up into a direction, i.e., left, right, up, or down. Instead of sewing the hem with a conventional needle, the present inventor discovered surprising and unexpected results by bonding the seam allowance to the main body of the garment by using a 20 mm width BEMIS #3914 adhesive stretch tape. The bonded leg hem decreases chafing by reducing or eliminating any instances of interior abrasive sewing threads making contact with skin. The enhanced stretch and recovery of the bonded leg hem enhances the support of the hem, and prevents it from over-stretching and riding up. It also provides a very comfortable stretch modulus which expands and contracts with leg muscles for support and ease of movement.
It will be appreciated that the present invention provides the advantage of a side-seam free garment. That is, there is no side seam dividing the front and back regions of the garment.
In preferred embodiments, the center-front pouch 212, the front-side-and-rear panel 218 are each made of stretch-knit fabric. In preferred embodiments, the stretch-knit fabric has a weight in the range of 167 g/m2 to 220 g/m2.
As with the garment with legs 110 embodiment, in preferred embodiments of the brief 210 embodiment, the center-front pouch 212 is composed of two layers of material, an inner layer 212a and an outer layer 212b. The inner and outer layers 210 and 212b are joined by a center seam 212c of the center-front pouch 212.
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Thus, advantageously, the inner layer 212a and the outer layer 212b of the center-front pouch 212 are joined at the central seam 212c but are separated along their respective outer edges. As can be seen in
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The elasticized rear hem portion 238 is constructed by turning the seam allowance back towards the interior of the garment and inserting a narrow piece of thin elastic—in typical embodiments, about 7.5 mm in width. The elasticized rear hem portion 238 is finished with double needle elasticized stretch stitch topstitching.
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Thus, it will be appreciated that in preferred embodiments, garments according to the present invention are preferably made with stretch-knit fabric having a weight in the range of 167 g/m2 to 220 g/m2. In preferred embodiments, the seams which are bonded are bonded by applying BEMIS #3914 adhesive stretch tape and employing a bonding machine, preferably a FRAMIS bonding machine, available from Framis Italia SpA, in MI, Italy and employing a heat press, preferably a MACPI heat press, available from Macpi SpA in BS, Italy. In preferred embodiments, BEMIS #3914 adhesive stretch tape having a width in the range of 7 mm to 10 mm is used to bond the seams according to the present invention, which was found by the present inventor to be surprisingly advantageous for achieving the objects of the present invention described herein. In preferred embodiments, BEMIS #3914 adhesive stretch tape having a width in the range of 15 mm to 25 mm is used to bond the leg hems according to the present invention, which was found by the present inventor to be surprisingly advantageous for achieving the objects of the present invention described herein. This particular formula was arrived at by the inventor after extensive experimentation involving numerous fabrics of different weights with adhesive stretch tapes of different types and widths. Among other trials, the inventor discovered that, for example, fabric having a weight of 117 g/m2 did not work with the tape of choice, Bemis #3914. As a result of the tape being too strong relative to the fabric weight, the seams would ripple and would fail to recover their original shape. Further, when the inventor increased the weight of the fabric to 164 g/m2, the fabric weight was still too light and the power of the tape caused the seams to ripple and fail to recover their original shape. When the inventor increased the weight of the fabric to 167 g/m2 the inventor found an ideal match between the fabric and a desired adhesive stretch tape, namely Bemis #3914.
Further, when the inventor tried a heavier weight of the fabric, increasing to 200 and 220 g/m2 it was found that Bemis #3914 worked perfectly. This higher weight of fabric is preferable for garments that are more in the sportswear classification than the undergarment classification.
Accordingly, the present invention also concerns a method of making an undergarment, which includes the steps of providing a center-front pouch, providing a front-side-and-rear panel and providing a crotch gusset panel. According to the method the front-side-and-rear panel is joined to the center-front pouch at least partially on either side of the center-front pouch. The front-side-and-rear panel is joined to the center-front pouch by a pair of convex outer seams. The center-front pouch defines a peak, the peak effected by the convex tracking of the convex outer seams away from an axis defined by the center seam.
Also, according to the method, the crotch gusset panel is joined to the center-front pouch and the front-side-and-rear panel, along a front side of the crotch gusset panel, by a front crotch gusset panel seam. The front crotch gusset panel seam extends laterally along a bottom edge of the center-front pouch and a bottom edge of the front-side-and-rear panel.
The method further includes the step of joining the crotch gusset panel to the front-side-and-rear panel, along a rear side of the crotch gusset panel by a seam, by rear crotch gusset panel seam. The rear crotch gusset panel seam extends laterally along a bottom edge of the front-side-and-rear panel. The front-side-and-rear panel and the crouch gusset panel are joined so as to define two leg openings.
The method also includes bonding steps. In particular, the method includes the step of bonding each seam of the pair of convex outer seams by providing adhesive stretch tape, preferably BEMIS #3914 adhesive stretch tape having a width in the range of 7 mm to 10 mm, along the length thereof;
The method also includes the step of bonding the front crotch gusset panel seam by providing adhesive stretch tape, preferably BEMIS #3914 adhesive stretch tape having a width in a range of 7 mm to 10 mm, along the length thereof.
The method further includes the step of forming leg hems along the leg openings by forming a self-turnback fold and applying adhesive stretch tape, preferably BEMIS #3914 adhesive stretch tape having a width in a range of 15-25 mm, along the length thereof.
According to method the center-front pouch, the front-side-and-rear panel and the crotch gusset panel provided are each made of stretch-knit fabric having a weight in the range of 167 g/m2 to 220 g/m2.
Also, according to the method, the steps of bonding the convex outer seams, front crotch gusset panel seam, and the leg hems further include employing a bonding machine, preferably a FRAMIS bonding machine.
Additionally, according to the method, the steps of bonding the convex outer seams, front crotch gusset panel seam, and the leg hems further include employing a heat press, preferably a MACPI heat press.
While specific embodiments of the invention have been shown and described in detail to illustrate the application of the principles of the invention, it will be understood that the invention may be embodied otherwise without departing from such principles.
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