This disclosure relates to tools that utilize a compressed gas, and more particularly, to scraping tools that use a compressed gas to disperse material removed by the scraping tool blade.
Scraping tools come in many forms. A common component of most scraping tools is a blade having a sharp scraping edge. The blade may be attached to a handle that may be gripped by one or both hands of a user. The scraping tool blade edge is forced against the surface of a workpiece at an acute angle and reciprocated across the surface. The sharp edge of the blade thus scrapes away unwanted material, which may comprise old paint or varnish, residue, surface oxidation, or surface imperfections in the workpiece material itself. Such unwanted material accumulates as the action of the scraping tool blade continues to generate flakes or particles of the unwanted material being removed. If such accumulated scrapings of material are not removed from the work area, they may foul the area of the workpiece being scraped and reduce the effectiveness of the scraping tool blade in removing additional material.
Scraping tools have been developed to address the problem of accumulation of scraped material. Such scraping tools include a connection to a source of gas under pressure, such as pressurized air, that is directed over the surface of the workpiece to blow away the material removed from the workpiece by the scraping tool blade. Some gas-assisted scraping tools are complex in construction, requiring many parts that increase the overall cost of the scraping tool and are prone to corrosion and fouling. Other gas-assisted scraping tools are of a simple design, but do not direct a stream of the pressurized gas over a wide swath of cleared area that matches the area contacted by the full width of the scraping tool blade.
Accordingly, there is a need for a gas-assisted scraping tool that is low cost, of simple construction, is rugged, and provides a wide swath of cleared area adjacent the scraping blade edge.
The disclosure describes a gas-assisted scraping tool that utilizes a pressurized fluid, which may take the form of a liquid or a compressed gas, such as compressed air, to blow away chips and/or material removed from the surface of the workpiece by the scraping tool. The disclosed scraping tool is of a relatively simple and low cost design, and may be disassembled for cleaning and/or replacement of its constituent parts with a minimum of effort. Further, the disclosed gas-assisted scraping tool includes a diffuser that distributes a stream of compressed gas across the entire width of the scraping tool blade, thus providing an efficient material removal function.
In an embodiment, a gas-assisted scraping tool includes a housing having a blade support with a cavity that is connectable to a source of a pressurized gas; a blade attached to and extending forwardly of the blade support; and a diffuser attached to the blade support and spacing the blade from the cavity, the diffuser shaped to direct a stream of the pressurized gas from within the cavity lengthwise along the blade and distribute the pressurized gas transversely across a width of the blade, whereby material loosened by the blade is blown away from an end of the blade by the stream of the pressurized gas.
In another embodiment, a gas-assisted scraping tool includes a housing having a blade support, the blade support having a rear wall, a pair of opposing side walls, a top wall, and a front lip, all defining a portion of a cavity that is connectable to a source of a pressurized gas, and together forming a continuous, flat mounting surface; a blade attached to and extending forwardly of the blade support; a flat, plate-shaped diffuser abutting the continuous, flat mounting surface of the blade support; and wherein the diffuser is shaped to direct a stream of the pressurized gas outwardly from the cavity between the blade and the front lip in a lengthwise direction along an adjacent surface of the blade and distribute the compressed gas transversely across a width of the adjacent surface of the blade, whereby material loosened by the blade is blown away from an end of the blade by the compressed gas.
In yet another embodiment, a method of making a gas-assisted scraping tool includes forming a housing having a blade support, and forming a cavity in the blade support that is connectable to a source of a compressed gas such that the cavity can be filled with the compressed gas; attaching a blade to the blade support such that the blade extends forwardly of the blade support; and attaching a diffuser to the blade support such that the diffuser or the blade covers the cavity, wherein the diffuser is shaped to direct a stream of the pressurized gas from the cavity lengthwise along the blade and distribute the pressurized gas transversely across a width of the blade, whereby material loosened by the blade is blown away from an end of the blade by the stream of the pressurized gas.
Other objects and advantages of the disclosed gas-assisted scraping tool will be apparent from the following description, the accompanying drawings, and the appended claims.
As shown in
The gas-assisted scraping tool 10 also may include a blade 20 that is attached to and extends forwardly of the blade support 14. The scraping tool 10 also may include a diffuser 22 that is attached to the blade support 14 and that covers the cavity 16. The blade 20 and diffuser 22 may be flat and plate shaped, and the diffuser 22 may be shaped to seat upon and cover the cavity 16 and lie flat against the base of the blade, as shown best in
As shown in
The rear wall 23, opposing sidewalls 24, 26 and the front lip 30 each may include a flat or substantially flat mounting surface segment 34, 36, 38, and 40, respectively. The mounting surface segments 34-40 combine to form a continuous, flat mounting surface 42 that engages the diffuser 22, which in exemplary embodiments is flat and plate-shaped. Thus, the engagement between the diffuser 22 and the continuous, flat mounting surface 42 forms a wall of, and encloses the cavity 16, such that the cavity forms and acts as a plenum.
As shown in
As shown in
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As shown in
As shown in
The screws 70, 72 pass through holes 78, 79 that are formed in the scraping tool blade 20 and diffuser 22. The screws 70, 72 may be retained within countersunk holes 82, 84 formed in the retainer plate 56. Thus, the blade 20 and diffuser 22 are retained against the blade holder 14 of the housing 12 by the clamping force of the retainer plate 56 against the mounting surface 42 of the blade holder, and by the positive mechanical connection of the screws 70, 72 passing through the holes 78, 79 of the blade and holes 81, 82 of the diffuser 22.
In an exemplary embodiment, the housing 12 may include a handle 86. The handle 86 may be shaped to be grasped by the hand of a user, and is positioned rearwardly of the blade support 14. The handle 86 may include a fitting 88, formed in a rearmost face, that connects to the source 18 of pressurized gas, for example by way of a hose 90, which in embodiments may include a regulator or valve to control gas pressure delivered to the scraper body 12. The hose 90 and fitting 88 may take the form of a quick-disconnect engagement, or a threaded bore for a simple male-female threaded connection. The handle 86 may include a channel 92 that connects the fitting 88 to the cavity 16 to convey pressurized gas from the fitting to an opening 94 in the rear wall 23 of the cavity. The handle 86 may be defined by a top surface 102, bottom surface 103, rear surface 104 and forward wall 99. The top surface 102 and bottom surface 103 may be joined by opposing side surfaces 105, 106 that may taper in width rearwardly toward rear surface 104.
In an exemplary embodiment, the source of pressurized gas 18 may provide atmospheric air under pressure through hose 90 to the fitting 88 to pressurize the cavity 16 so that gas exits the cavity through the channels 52 formed by the gaps 50 between the teeth 46 of the diffuser 22 and formed by the adjacent and abutting surface of the blade 20 and the front lip 30 of the blade support 14. In other embodiments, the compressed gas may include an inert gas such as nitrogen or carbon dioxide, or may be in the form of a fluid, such as water, a solvent, such as a petroleum solvent, or a detergent mixture. In still other embodiments, the source of pressurized gas may take the form of steam, so that the gas leaving the cavity 16 in the direction of arrows A in
A method for making the gas-assisted scraping tool 10 shown in
The diffuser 22, which is placed against the continuous mounting surface 42 of the blade support 14, may be clamped between that supporting surface and the scraping tool blade 20 by the retaining plate 56 which is placed on the scraping tool blade. These components are held clamped together by the fasteners 70, 72 which are threaded into the threaded holes 74, 76 of the bosses 66, 68 extending upwardly from the top wall 28 of the blade support 14. The gas-assisted scraping tool 10 may be disassembled by removing the fasteners 70, 72 from the bosses 66, 68, at which point the retaining plate 56 may be removed and the scraping tool blade 20 and diffuser 22 separated from the blade support 14 of the housing 12. This ease of disassembly facilitates the replacement of a worn or broken blade 20, as well as substituting a blade 20 having a different front edge configuration, such as a saw tooth shape, an arcuate shape, a knife edge, and the like.
The channels 52 formed by gaps 50 between the teeth 46 of the diffuser 22 direct the pressurized gas from the cavity 16 across the width of the blade 20 evenly, in a lengthwise direction along an adjacent surface of the blade and distribute the compressed gas transversely across a width of the adjacent surface of the blade, whereby material loosened by the blade is blown away from an end of the blade by the compressed gas. The stream of pressurized gas flows in a direction that is substantially parallel to and against an adjacent surface of the blade 20 to disburse material removed from the surface of a workpiece by the blade that otherwise might collect on or adjacent the forward edge 64 of the scraping tool blade. The scraping motion of the disclosed scraping tool 10 may be effected by a user grasping the handle 86 of the housing 12 with their hand or hands and performing the scraping action manually. In other embodiments, the handle 86 may be attached to or integrated with an extended handle (not shown), or may be attached to or integrated with an articulated arm of a robotic device (not shown), where it would function as an end effector.
In an exemplary embodiment, the scraping tool 10 is positioned relative to a workpiece such that the channels 52 are on top of the blade 20, so that the stream of pressurized gas passes along the top of the tool against the upper surface of the blade (i.e., as shown in
Another embodiment of the gas-assisted scraping tool, generally designated 110, is shown in
The tool 110 may include a diffuser 122 that is attached to the blade support 114 and that covers the cavity 116. The diffuser 122 is positioned between the blade 120 and the blade support 114. The housing 112 may include a retaining plate 156 that clamps the blade 120 against the diffuser 122, and the diffuser against the blade support 114. The retaining plate 156 corresponds in width and length dimensions to the blade holder 114, having a top surface 200, a beveled front edge 195, a rear face 198, opposing sides 199, 201 and an interior cavity 197, which in embodiments may form part of the cavity 116 that receives compressed gas from channel 192. These components may be held together by retaining screws 170, 172, 173, which extend through retaining holes 182, 184, 185 in the retaining plate 156, aligned holes 178, 179, 180 in the blade 120, aligned holes 181, 182, 183 in the diffuser 122, and are threaded into holes 174, 176, 177 in the blade support 114.
In an embodiment, the cavity 116 may include a rear wall 123, a pair of opposing side walls 124, 126, a top wall 128, interior walls 129, 131, and a front lip 130. The interior walls 129, 131 interrupt rear wall 123 at a midpoint of the width of the blade support 114 and define a raised land for the screw hole 176. The cavity 116 may include a transverse channel 132 that extends parallel to the front lip 130. The transverse channel 132 may be shallower in depth (i.e., as measured in
In an exemplary embodiment, the diffuser 122 is flat, or substantially flat, and plate shaped, and may form a bottom wall 144 of the cavity 116 when the diffuser is clamped against the continuous mounting surface 142 of the blade support 114 by the blade 120 and retaining plate 156. The diffuser 122 may include a plurality of spaced teeth 146 extending transversely across a forward edge of the diffuser, such that the teeth form gaps 150 therebetween that extend transversely across the width of the diffuser. In an embodiment, the gaps 150 are evenly shaped and spaced across the width of the diffuser. The diffuser 122 is shaped such that the gaps 150 form a plurality of channels 152 to the ambient from the cavity 116, so that streams of compressed gas from the cavity travel lengthwise along the blade 120.
The blade support 114 may include a fitting 188, formed in a side wall 189, as shown in
In an alternate embodiment, blade 120 may be provided with an opening (not shown) that provides communication between interior cavity 197 and cavity 116, and diffuser 122 may be provided with an opening (not shown) aligned with the blade opening that allows pressurized gas or fluid entering the cavity 116 to flow into and pressurized the interior cavity 197. Diffuser 122 and blade 120 may be reversed in orientation relative to the blade support 114 from that shown in
The diffuser 222 is placed beneath the scraper blade 120, and the diffuser and scraper blade are clamped against the blade holder 114 by the retaining plate 156 and retaining screws 170, 172, 173. The screws 170, 172, 173 pass through holes 182, 184, 185 in the retaining plate 156, holes 178, 179, 180 in scraper blade 120, holes 181, 182, 183 in diffuser 222, and are threaded into holes 174, 176, 178 of the blade holder 11. The diffuser 222 spaces the scraper blade 120 from the mounting surface 142 to form a continuous transverse gap 234, which may be coextensive with the transverse channel 132, between the portion of the mounting surface formed by the lip 130 and the immediately adjacent portion of the underside 244 of the scraper blade 120. Unlike the embodiments 10, 110 of
Compressed air or other gas entering the cavity 116 from the source 18 exits the cavity in a continuous, transverse sheet of air or gas along the scraper blade 120 toward the front edge 64. The absence of spaced teeth in the diffuser, such as spaced teeth 46, 146 of the embodiments of
While the forms of apparatus and methods disclosed and described herein constitute preferred embodiments of the gas-assisted scraping tool, it is to be understood that the invention is not limited to these precise structures and methods, and that changes may be made therein without departing from the scope of the invention.
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Number | Date | Country | |
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20190090713 A1 | Mar 2019 | US |