The present invention relates to a gas circuit breaker that blows an arc-extinguishing gas onto an arc occurring between the electrodes in breaking, for example, a large current due to a short circuit accident or a conduction current in a normal operation.
According to PTL 1, one conventional gas circuit breaker operates such that, with a high pressure generated in a heating chamber, when a next current zero point is to be crossed, an insulating gas in the heating chamber flows from a blowing slit through an arc chamber and a pressure chamber into an air outlet provided on the side opposite to the arc chamber in the pressure chamber, while the gas flows through the arc chamber into another air outlet chamber on an opening/closing pin side. In this example, the gas flow naturally crosses an arc, adequately removing its ionized gas in the cross range to prevent an arc from occurring after the crossing of the current zero point, which completes arc extinguishing.
According to PTL 2, an attached member that is heated by a gas heated by an arc to generate an evaporation gas is placed within a heating chamber to enhance pressure increase within the heating chamber. In this example, the attached member comprises a polymer having a chemical composition not including oxygen.
According to PTL 3, in an SF6 gas insulating electric apparatus including an SF6 gas insulator and a resin insulator coexisting in an atmosphere exposed to an arc, at least the surface part of a part exposed to the arc of the resin insulator comprises a fluorine resin including at least one type of high heat conductivity inorganic powder selected from boron nitride and beryllia and pigment particles having an average particle diameter of 1 μm or less.
PTL 1: JP-A-11-329191
PTL 2: JP-A-2003-297200
PTL 3: JP-B-1-45690
The circuit breaker according to PTL 1 has a problem as follows. A heated gas including hydrogen ions generated from its structural members, including the blowing slit, decomposing and evaporating due to the heat of the arc and fluorine ions generated from the insulating gas, including fluorine, decomposed by the arc flows out of the arc chamber into the another air outlet chamber. When the temperature of the heated gas decreases, the hydrogen ions bond with the fluorine ions into hydrogen fluoride. Hydrogen fluoride is highly corrosive to an insulator and is adsorbed onto an insulator supporting a structure to which a high voltage is applied, causing its insulation deterioration.
When the insulating gas includes oxygen, the circuit breaker has another problem as follows. A heated gas including hydrogen ions generated from its structural members, including the blowing slit, decomposing and evaporating due to the heat of the arc and oxygen ions generated from the insulating gas decomposed by the arc flows out of the arc chamber into the another air outlet chamber. When the temperature of the heated gas decreases, the hydrogen ions bond with the oxygen ions into water. Water reduces the insulating capability of an insulating gas and also is adsorbed onto an insulator supporting a structure to which a high voltage is applied, causing its insulation deterioration.
Furthermore, the gas circuit breaker according to PTL 2 uses the polymer having a chemical composition not including oxygen as the attached member that is heated by the gas heated by an arc to generate an evaporation gas within the heating chamber, so that the since decomposition of the polymer by the arc is not efficient. Therefore it is difficult to adequately increase the pressure within the pressure chamber. Furthermore, the gas circuit breaker according to PTL 3 uses PFA (tetrafluoroethylene-perfluoroalkylvinyl ether copolymer) that does not include hydrogen atoms and does have a carbon-oxygen bond only in a side chain as the fluorine resin used for the part exposed to an arc, but, since the decomposition of the polymer having a carbon-oxygen bond only in a side chain by the arc is not efficient, it is difficult to adequately increase the pressure within the pressure chamber.
In view of the above problems, it is an object of the present invention to provide a gas circuit breaker that can suppress insulation deterioration caused by a product resulting from an arc when the contact is opened and has a superior circuit breaking capability.
A gas circuit breaker of the invention includes: a pair of electrodes provided so as to be able to come in contact with and separate from each other; and an insulating material that is placed so as to generate a decomposition gas in response to a direct or indirect action from an arc occurring between the pair of electrodes when a current is broken, wherein the decomposition gas generated from the insulating material when the current is broken is configured to be utilized for extinguishing the arc, and wherein an ablative material that does not include hydrogen atoms but has a carbon-oxygen bond in a main chain or ring part is used as the insulating material.
According to the gas circuit breaker of the invention, since the ablative material that does not include hydrogen atoms but has a carbon-oxygen bond in a main chain or ring part is used as the insulating material that generates a decomposition gas in response to the action from the arc, the heat of the arc breaks the carbon-oxygen bond in the main chain or ring part to be efficiently decomposed and gasified, which can adequately increase the pressure within the pressure chamber. Furthermore, generation of a compound, such as hydrogen fluoride and water, that may cause insulation deterioration can be suppressed. Thus, a gas circuit breaker having a superior circuit breaking capability with deterioration of insulating members installed suppressed can be obtained.
Other objects, features, aspects and effects of the present invention than described above will become more apparent from the following detailed description of the present invention when taken in conjunction with the accompanying drawings.
In
The drive mechanism 5 for driving the movable electrode 11 includes, for example, an actuator 51 driven by a spring mechanism, a hydraulic mechanism or the like, a link 52 and an insulating rod 53. The movable electrode 11 is coupled to the link 52 through an operation rod 54 and the rod 53 and is caused by the actuator 51 to move to open/close the contact in the left-right direction indicated by an arrow A in
The arc extinguisher 3 is supported and insulated from the housing 4 by an insulating support 42. Note that, for the arc-extinguishing gas enclosed within the housing 4, one of sulfur hexafluoride (SF6), carbon dioxide (CO2), trifluoromethane iodide (CF3I), nitrogen (N2), oxygen (O2) methane tetrafluoride (CF4), argon (Ar) and helium (He) or a mixed gas of at least two thereof is used, for example.
Next, the configuration of the arc extinguisher 3 is described with reference to
The pressure chamber 32 is formed with a bulkhead 321 that is larger than the opening 21a with its inner surface facing the opening 21a. The bulkhead 321 includes a plurality of outlets 321a that provide communication between the pressure chamber 32 and the internal space of the housing 4 outside the arc extinguisher 3. The thermal puffer unit 33 includes: an outer circumference wall 332 of the thermal puffer chamber 331; a guide 334 having a blower opening 333 that provides communication in the radial direction of the arc chamber 31 between the arc chamber 31 and the thermal puffer chamber 331; and a nozzle 335 that retains the guide 334.
The mechanical puffer unit 34 includes: a mechanical puffer cylinder 341 that maintains the position relative to the fixed electrode 21 on the movable electrode 11 side opposite to the fixed electrode 21; a puffer piston 342 that is inserted into the mechanical puffer cylinder 341 and driven in the same direction as the driving direction of the movable electrode 11 to slide over the mechanical puffer cylinder 341; a mechanical puffer chamber (mechanical pressure chamber) 343 comprising a space surrounded by the mechanical puffer cylinder 341 and the puffer piston 342; a plurality of pipes 344 that provide communication between the mechanical puffer cylinder 341 and the thermal puffer chamber 331; and a check valve 345 provided on the mechanical puffer cylinder 341 side of the pipes 344. The check valve 345 is provided to inhibit gas flow from the thermal puffer chamber 331 to the mechanical puffer chamber 343 and allow gas flow in the reverse direction.
As shown in
The movable electrode 11 is given a potential through the mechanical puffer unit 34 electrically connected to the first conductor 1a shown in
The puffer piston 342 is fastened to the operation rod 54 connected to the movable electrode 11. In the first embodiment, when the operation rod 54 is driven to the contact-opening direction of the movable electrode 11 (leftward in
The pressure chamber 32 is surrounded by a protective cover 322 and the bulkhead 321, the protective cover 322 being shaped like the side surface of a cone and provided in order to prevent heated gas from flowing into the pressure chamber 32 through the slits between the adjacent contact fingers 21f, the pressure chamber 32 being in communication with the arc chamber 31 through the opening 21a surrounded by the tip portion of the fixed electrode 21. Also, the pressure chamber 32 is a cone-shaped space provided between the bulkhead 321 and the thermal puffer chamber 331 by utilizing the cone-shaped space formed by a recess on the inner circumference side of the annular thermal puffer chamber 331. Due to this, the inner surface of the bulkhead 321 opposite to the opening 21a is larger than the opening 21a. This configuration advantageously reduces the size of the arc extinguisher 3 in the longitudinal direction. An outlet 321a is provided in the bulkhead 321 to discharge heated gas accumulated in the pressure chamber 32 into the housing 4.
The arc chamber 31 is an arc occurring space defined by the tip portion 21t of the contact fingers 21f comprising the fixed electrode 21 and the tip portion 11t of the movable electrode 11, radially surrounded by the annular thermal puffer chamber 331. The wall surface of the inner circumference side of the thermal puffer chamber 331 includes the nozzle 335 and the guide 334, the thermal puffer chamber 331 having a wedge-shaped cross section. The guide 334, positioned at the vertex of the wedge shape, includes the plurality of blower openings 333 radially provided, providing communication between the arc chamber 31 and the thermal puffer chamber 331. Also, the outer circumference of the thermal puffer chamber 331 includes the cylindrical outer circumference wall 332, the outer diameter of the outer circumference wall 332 defining the largest diameter dimension of the arc extinguisher 3.
In the first embodiment, the gas circuit breaker configured as above includes an ablative material that does not include hydrogen atoms but has a carbon-oxygen bond in a main chain or ring part as an insulating material that is placed so as to generate decomposition gas in response to a direct or indirect action from an arc occurring between the pair of electrodes 11, 21 when current is broken. When the current is broken, the decomposition gas generated from the ablative material is used for arc extinguishing. More specifically, in order to increase the pressure within the thermal puffer chamber 331, the ablative material is used as an insulating material for constructing the guide 334 in the thermal puffer chamber 331.
The thermal puffer chamber 331 is placed so as to be in communication with the arc chamber 31 that surrounds the separated parts of the pair of electrodes 11, 21. When the thermal puffer chamber 331 receives heated gas due to an arc occurring when the current is broken and the decomposition gas generated from the insulating material, the pressure within the thermal puffer chamber 331 temporarily increases. In this example, the guide 334 having the blower opening 333 that provides communication between the thermal puffer chamber 331 and the arc chamber 31 is constructed of the ablative material. However, the whole of the guide 334 is not necessarily required to be constructed of the ablative material. Only part of the guide 334 (e.g., the surface part) may also be covered with the ablative material. Also, the ablative material may be installed at any place from the part providing the communication between the arc chamber 31 and the thermal puffer chamber 331 to the inside of the thermal puffer chamber 331.
As a specific example of the ablative material, at least one type of compound selected from the group consisting of a perfluoroether-based polymer, a fluorine elastomer and a 4-vinyloxy-1-butene (BVE) cyclized polymer may be used.
As a specific example of the perfluoroether-based polymer, compounds given by general formulas (1), (1a), (1b) and general formulas (2), (2a), (2b) below may be listed, for example. As a specific example of the 4-vinyloxy-1-butene (BVE) cyclized polymer, compounds given by general formulas (3)-(5) below may be listed, for example. However, the ablative material used in the invention is not limited to the above.
An effect of using the above-described ablative material as an insulating material for constructing the guide 334 is described below. The ablative material has a carbon-oxygen bond in a main chain or ring part. So, heat of an arc breaks the carbon-oxygen bond in a main chain or ring part, causing main part of the composition to be decomposed and gasified. The volume of the gasified gas is significantly increased in comparison with a case in which no carbon-oxygen bond exists and a case in which a carbon-oxygen bond exists only in aside chain. Especially, when an ablative material having a carbon-oxygen bond in a main chain is used, the bond is easier to be broken, which can rapidly increase the amount of gas generated by the decomposition, further facilitating the arc extinguishing.
Also, since the ablative material does not include hydrogen atoms, it does not generate highly oxidative hydrogen fluoride through the reaction with sulfur hexafluoride as arc-extinguishing gas. Note that part of the ablative material is not decomposed but gasified through evaporation or sublimation. Thus, decomposition by heat of the arc is fully performed, which can significantly increase the pressure within the thermal puffer chamber 331. Furthermore, when the ablative material is a fluorine-based resin, it is decomposed by heat of the arc to generate many fluorine ions. The fluorine ions have a high electronegativity and, when the arc is cooled and extinguished, quickly bond with other ions, thereby providing an effect of improving arc extinguishing capability.
Note that, conventionally, for the purpose of increasing the pressure within the thermal puffer chamber 331, for example, an organic compound including hydrogen atoms, such as polyacetal (POM), acrylate resin (PMMA) and polyethylene (PE), has been used as a material that is easily decomposed or evaporated by heat of an arc. When the guide 334 is constructed of the organic compound, hydrogen is generated through decomposition by heat of the arc. For example, when a gas including fluorine, such as SF6 gas, is used as an arc-extinguishing gas, the generated hydrogen combines with the fluorine generated by decomposition of the arc-extinguishing gas to generate hydrogen fluoride. This hydrogen fluoride is extremely corrosive and deteriorates an insulator for supporting the arc extinguisher 3 or the like to reduce dielectric strength.
On the other hand, when a fluorine resin that does not include hydrogen atoms, such as polytetrafluoroethylene (PTFE) and perfluoroalkylvinyl ether copolymer (PFA), is used as an insulating material for constructing the guide 334, hydrogen fluoride is not generated, which can suppress deterioration of the insulator. However, since these materials do not include any carbon-oxygen bond in the composition or do include a carbon-oxygen bond only in a side chain, their decomposition by heat of an arc is not fully performed, and the amount of increase in the pressure within the thermal puffer chamber 331 is smaller than that in the case of using POM or the like. In view of the above, the above-described ablative material is suitable for an insulating material that generates decomposition gas used for arc extinguishing.
Next, an operation of extinguishing an arc occurring when current is broken in the gas circuit breaker configured as above is described. First, a current breaking operation is described. When a contact opening command is given to the gas circuit breaker with the contact closed, the actuator 51 is activated to drive the movable electrode 11 (leftward in
Also, in conjunction with the movable electrode 11, the puffer piston 342 slides over the mechanical puffer cylinder 341, compressing arc-extinguishing gas within the mechanical puffer chamber 343 to increase the pressure. Since alternating current repeats maximum value and zero value for each half cycle, in the period during which current decreases from maximum value to zero value, especially in proximity to zero value, current of the arc becomes small, and the amount of heat generated also becomes small. Accordingly, in this time period, the pressure within the thermal puffer chamber 331 becomes higher than that within the arc chamber 31, which causes arc-extinguishing gas to blow onto the arc from the thermal puffer chamber 331 through the blower opening 333. Furthermore, when the pressure within the mechanical puffer chamber 343 becomes higher than that within the thermal puffer chamber 331, the check valve 345 opens and arc-extinguishing gas in the mechanical puffer chamber 343 flows into the thermal puffer chamber 331 through the pipes 344, which enhances the flow of arc-extinguishing gas blown onto the arc from the thermal puffer chamber 331 through the blower opening 333.
In
In this way, arc-extinguishing gas is blown onto the arc to efficiently discharge heat between the electrodes to the outside, thereby extinguishing the arc, and at the same time, the movable electrode 11 and the fixed electrode 21 are further separated from each other to a distance sufficient to withstand restriking voltage occurring between the electrode to obtain insulation recovery between the electrodes, thereby completing the circuit breaking. Especially, when the gas circuit breaker is applied to a high voltage system, since restriking voltage occurring just before completing the circuit breaking is high, the distance between the electrodes required for insulation recovery becomes longer, but efficiently discharging heat between the electrodes to the outside as described above can shorten the required distance, thereby reducing the size of the arc extinguisher 3 in the longitudinal direction.
As described above, in the first embodiment, in the gas circuit breaker configured such that decomposition gas is generated from the insulating material by an arc occurring when current is broken and the decomposition gas is used for extinguishing the arc, the ablative material that does not include hydrogen atoms but has a carbon-oxygen bond in a main chain or ring part is used as the above-described insulating material for the guide 334 of the thermal puffer chamber 331. This can adequately increase the pressure within the thermal puffer chamber 331, providing a superior current-breaking capability of the gas circuit breaker. Furthermore, generation of hydrogen compound, such as hydrogen fluoride and water, that may cause insulation deterioration can be suppressed, which suppresses deterioration of insulating members installed and improves endurance and reliability, thereby lengthening product life.
Furthermore, the operation rod 54 is driven so as to open the contact between the pair of electrodes 11, 21, and at the same time, compress arc-extinguishing gas within the mechanical puffer chamber 343 by movement of the puffer piston 342, so the structure of the drive mechanism 5 can be simplified, thereby reducing the size of the apparatus. Furthermore, the movable electrode 11 and the puffer piston 342 are designed to be driven, which facilitates weight reduction, providing an effect of reducing actuation force of the actuator 51.
In the second embodiment, the configuration of a fixed electrode 21 and a movable electrode 11, and the configuration of a thermal puffer unit 33, a mechanical puffer unit 34 and the like are designed to be different from those of the first embodiment. However, an ablative material similar to that used in the first embodiment is used as an insulating material for generating decomposition gas in response to a direct or indirect action from an arc occurring between the pair of electrodes 11, 21 when current is broken, providing an effect similar to that of the first embodiment.
As shown in
Furthermore, the arc extinguisher 3 includes: provided closer to the arc chamber 31 than the mechanical puffer chamber 343, a thermal puffer chamber 331 having a cylindrical shape coaxial with the operation rod 54; a bulkhead 35 located between the mechanical puffer chamber 343 and the thermal puffer chamber 331; a check valve 345 provided in the bulkhead 35; a nozzle 335A forming a passage for guiding arc-extinguishing gas from the thermal puffer chamber 331 to the arc chamber 31; and a guide 334 placed so as to surround the movable electrode 11 for guiding arc-extinguishing gas to the arc chamber 31 in conjunction with the nozzle 335A.
Furthermore, at an end of the operation rod 54 opposite to the movable electrode 11, an opening 54a is provided in the side of the operation rod 54, and a hydrogen adsorbent (not shown) is placed so as to surround the opening 54a. When a small amount of hydrogen exists or is generated in the system, the hydrogen adsorbent adsorbs hydrogen to prevent generation of a material having a negative influence, such as hydrogen fluoride, water and the like. As the hydrogen adsorbent, well known hydrogen occlusion alloy, carbon nanotube, activated carbon and the like may be used, for example. Furthermore, a cooling cylinder 22 is placed around and coaxial with the fixed electrode 21.
The movable electrode 11 is, for example, a contact tulip including a plurality of elastic contact fingers 11f. The contact fingers 11f are annularly arranged with an operation axis 11c as center axis, and divided by a slit (not shown). The movable electrode 11 is given a potential through the mechanical puffer cylinder 341 electrically and slidably connected to a first conductor 1a (
The mechanical puffer unit 34, the thermal puffer unit 33 and the movable electrode 11 are fixed to the cylindrical operation rod 54 and are driven by a drive mechanism 5 (
The thermal puffer chamber 331 is placed adjacent to the mechanical puffer chamber 343 with the bulkhead 35 in between on the fixed electrode 21 side. The thermal puffer chamber 331 is a space surrounded by a cylindrical outer circumference wall 332 with the operation rod 54 as center axis. The bulkhead 35 located between the mechanical puffer chamber 343 and the thermal puffer chamber 331 includes a plurality of communication openings, each communication opening including the check valve 345 for preventing arc-extinguishing gas from flowing from the thermal puffer chamber 331 into the mechanical puffer chamber 343.
The nozzle 335A for blowing pressure gas including arc-extinguishing gas into the arc chamber 31 is provided in the direction from the thermal puffer chamber 331 to the fixed electrode 21. Arc-extinguishing gas is guided from the thermal puffer chamber 331 to the arc chamber 31 through a space between the nozzle 335A and the guide 334 that is placed so as to surround the movable electrode 11.
Furthermore, in
In the gas circuit breaker configured as above, when a contact opening command is given by a controller (not shown) and the actuator 51 (
Furthermore, since the above-described ablative material is used for the nozzle 335A and the guide 334, gas generated through decomposition and evaporation of the ablative material due to heat of the arc further increases the pressure within the thermal puffer chamber 331. Note that, in the course of contact opening operation, even when the pressure of arc-extinguishing gas within the mechanical puffer chamber 343 temporarily becomes lower than the pressure within the thermal puffer chamber 331, the check valve 345 prevents heated gas from flowing from the thermal puffer chamber 331 into the mechanical puffer chamber 343, so the pressure within the mechanical puffer chamber 343 increases as the operation rod 54 moves.
In the time period during which reduction in arc current near the zero point of alternating current decreases the amount of heat generated, when the pressure within the thermal puffer chamber 331 becomes higher than that in the arc chamber 31, arc-extinguishing gas is blown onto the arc from the thermal puffer chamber 331 through the blower opening 333. Furthermore, when the pressure within the mechanical puffer chamber 343 becomes higher than that in the thermal puffer chamber 331, the check valve 345 opens and arc-extinguishing gas within the mechanical puffer chamber 343 flows into the thermal puffer chamber 331, so the flow of arc-extinguishing gas blown onto the arc from the thermal puffer chamber 331 through the blower opening 333 is enhanced, causing the arc to be easily extinguished through the process almost similar to that of the first embodiment.
As described above, also in the gas circuit breaker configured as shown in
Note that the case of including the thermal puffer unit 33 has been described with reference to
In a variation shown in
On the other hand, in a further variation shown in
The example shown in
As shown, when the outer edge of the ablative material 6 has a circular or almost circular shape and is constructed of a rubber-like elastic material, the outer diameter (D1, D2) is dimensioned so that D1 (or D2)>d, where d is the inner diameter of the ablative material attachment area 334B. The ablative material 6 that satisfies this condition is compressed and attached into the ablative material attachment area 334B and then fixed by its elasticity. This simplifies the attachment mechanism and also facilitates fabrication.
On the other hand, in the variation shown in
In the third embodiment, in the ablative material 6 given by the general formulas (1)-(5) described in the first embodiment, sulfur (S) is included in part of the composition, for example, part of a main chain or part of a side chain. Alternatively, when the ablative material 6 given by the general formulas (1)-(5) is molded, sulfur or a compound including sulfur is added. The schematic configuration of the gas circuit breaker in accordance with the third embodiment is almost similar to that of the first embodiment shown in
According to the third embodiment, an ablative material 6 similar to that used in the first embodiment with part of the composition including sulfur or with sulfur or a compound including sulfur added thereto is used to provide an effect similar to that of the first embodiment and an additional effect of improving arc-extinguishing capability. Especially, when gas, such as carbon dioxide and air, not including fluorine nor sulfur is used as an arc-extinguishing gas, the ablative material 6 in accordance with the third embodiment provides its effect. Note that according to the invention, part or all of the embodiments may be freely combined and the embodiments may be appropriately modified or omitted within the scope of the invention.
Number | Date | Country | Kind |
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2012-022678 | Feb 2012 | JP | national |
Filing Document | Filing Date | Country | Kind | 371c Date |
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PCT/JP2012/076311 | 10/11/2012 | WO | 00 | 6/9/2014 |