This application claims priority to and the benefit of Korean Patent Application Nos. 10-2009-0019013 and 10-2009-0019011 filed in the Korean Intellectual Property Office on Mar. 5, 2009 and Mar. 5, 2009, the entire contents of which are incorporated herein by reference.
(a) Field of the Invention
The present invention relates to a gas compressor, and more particularly, to a variable diffuser system installed on a diffuser passage connected with an impeller outlet to prevent stall and surge, and a method for controlling a flow rate of the gas compressor using the same.
(b) Description of the Related Art
In general, a gas compressor accelerates and compresses gas with a centrifugal compression force of an impeller by passing the gas through the impeller that is rotating. A diffuser passage is connected with an impeller outlet to convert kinetic energy into pressure energy of gas by decelerating high-speed and high-pressure gas discharged from the impeller while reducing noise and improving blowing efficiency.
When a flow rate of gas that passes through the impeller is reduced or a pressure difference between an inlet and an outlet of the impeller decreases, an air current becomes instable. Therefore, a counter current is generated in the diffuser passage, and as a result, stall and surge phenomena appear. Moreover, when the flow rate of gas is further reduced or the pressures at the inlet and the outlet of the impeller are the same as each other, a surge mode in which a complete counter current is periodically generated in the diffuser passage starts to thereby significantly deteriorate compressor efficiency.
Therefore, there was presented a variable diffuser that can vary an area of the diffuser passage so as to minimize the stall and the surge and control the flow rate. A general variable diffuser is constituted by a plurality of veins placed in a circumferential direction of the diffuser passage. In the variable diffuser, the area of the diffuser passage is reduced as the flow rate is reduced or the pressure difference between the inlet and the outlet of the impeller decreases, and in the reverse case, the area of the diffuser passage is extended so as to stabilize the air current.
However, the impeller outlet cannot be fully sealed with the variable diffuser in the related art and gas flows backwards through a space between the impeller and the variable diffuser. Therefore, there is a limit in preventing the stall and the surge. Further, the variable diffuser in the related art is limited in a flow rate control range and a maximum flow rate range which can be controlled with the variable diffuser in the related art is approximately 45% of a rated flow rate.
The above information disclosed in this Background section is only for enhancement of understanding of the background of the invention and therefore it may contain information that does not form the prior art that is already known in this country to a person of ordinary skill in the art.
The present invention has been made in an effort to provide a gas compressor and a method for controlling a flow rate of the gas compressor that can effectively prevent stall and surge by preventing gas from flowing backwards by modifying a variable diffuser system.
Further, the present invention has been made in an effort to provide a gas compressor and a method for controlling a flow rate of the gas compressor that can extend a maximum flow rate range which can be controlled by modifying a variable diffuser system.
An exemplary embodiment of the present invention provides a gas compressor including: i) an impeller fixed to a rotation shaft and having a plurality of blades each including a wing surface and an edge surface on an outer circumferential surface thereof; ii) a shroud surrounding the wing surface and having an outer wall parallel to the edge surface; and iii) a ring valve installed on a diffuser passage connected with an outlet of the impeller to open and close the diffuser passage and maintaining a gap from the end of the impeller in a radial direction of the impeller. The ring valve slidably moves on the outer wall of the shroud while contacting the outer wall of the shroud.
The ring valve may maintain a gap G of a condition described below from the end of the impeller in the radial direction of the impeller,
0.002D≦G≦0.0080D
wherein, D represents a diameter (mm) at the outlet of the impeller.
The gas compressor may further include a plurality of veins installed in a circumferential direction of the diffuser passage outside the ring valve in the diffuser passage.
Another exemplary embodiment of the present invention provides a gas compressor including: i) an impeller fixed to a rotation shaft and having a plurality of blades each including a wing surface and an edge surface on an outer circumferential surface thereof; ii) a shroud surrounding the wing surface; iii) a ring valve installed on a diffuser passage connected with an outlet of the impeller and moving in a direction parallel to the rotation shaft to open and close the diffuser passage; iv) a plurality of veins installed in a circumferential direction of the diffuser passage outside the ring valve in the diffuser passage and each having a vein shaft; and v) an actuator coupled with the ring valve and the plurality of vein shafts to sequentially control movement of the ring valve and rotational angles of the veins.
The ring valve may maintain a gap G of a condition described below from the end of the impeller in the radial direction of the impeller,
0.002D≦G≦0.0080D
wherein, D represents a diameter (mm) at the outlet of the impeller. An outer wall of the shroud may be parallel to the edge surface and the ring valve may slidably move on the outer wall of the shroud while contacting the outer wall of the shroud.
In the impeller, spaces among the blades may be in communication with each other over the wing surface inside the shroud. On the contrary, in the impeller, the spaces among the blades may be separated from each other by a cover plate on the wing surface.
The actuator may include: i) an inner guide ring surrounding the vein shaft; ii) a plurality of ball levers penetrating the inner guide ring and the vein shaft in the radial direction of the impeller to couple the inner guide ring and the vein shaft with each other; iii) an outer guide ring surrounding the inner guide ring, integrally connected with the ring valve by a connector, and having a slant sliding hole; and iv) a fixing pin fixed to the inner guide ring through the slant sliding hole. The gas compressor may further include a diffuser frame supporting the vein shaft, the inner guide ring, and the ring valve.
The vein shaft may have a cavity penetrating the vein shaft in the radial direction of the impeller and the inner guide ring may have a plurality of openings facing the cavity in the radial direction of the impeller. Each of the plurality of ball levers may include a ball member closely attached to a side wall of the opening of the inner guide ring and a support member inserted to the cavity to be fixed to the vein shaft.
The actuator may further include: i) a stop member controlling a rotational speed of the inner guide ring; ii) a control handle fixed to the outer guide ring; and iii) an elastic member installed between the diffuser frame and the fixing pin.
The stop member may include; a pair of first bars positioned with a distance in the circumferential direction on one surface of the inner guide ring; and a second bar fixed to the diffuser frame and protruding so that a part thereof is positioned between the pair of first bars.
On the contrary, the actuator may include: i) a link member fixed to the vein shaft; ii) a guide shaft fixed to the link member with a distance from the vein shaft; and iii) a control member rotating the vein shaft by moving the guide shaft while forming a first guide groove receiving the guide shaft on one surface thereof.
The first guide groove may be formed in the radial direction of the impeller, and the control member may further include a second guide groove formed in a circumferential direction of the control member while being linked with the first guide groove. The gas compressor may further include a diffuser frame supporting the ring valve, and the vein shaft and the control member while surrounding the ring valve, and in the diffuser frame, the slant sliding hole may be formed in a region overlapping with the ring valve.
The control member may further include a third guide groove formed on an inner surface of the control member while being linked with the second guide groove. The actuator may further include a fixing key of which one end is fixed to the ring valve by penetrating the slant sliding hole and the other end is received in the third guide groove.
In the diffuser frame, a plurality of vein holes which the vein shaft penetrates may be formed in a direction parallel to the rotation shaft and the slant sliding hole may be spaced apart from the vein hole between two adjacent vein holes. The control member may be connected with a control unit sensing an operational condition of the gas compressor to be operated by a command from the control unit.
On the contrary, the actuator may include: i) a first actuator coupled with the plurality of vein shafts to control the rotational angles of the veins; and ii) a second actuator coupled with the ring valve to control the movement of the ring valve. The first actuator may include: i) a link member fixed to the vein shaft; ii) a guide shaft fixed to the link member with a distance from the vein shaft; and iii) a control member rotating the vein shaft by moving the guide shaft while forming a first guide groove receiving the guide shaft on one surface thereof.
The first guide groove may be formed in the radial direction of the impeller, and the control member may further include a second guide groove formed in a circumferential direction of the control member while being linked with the first guide groove.
The ring valve may have an extension ring on an outer surface thereof, and the actuator may include: i) a first nozzle spraying compressed air to one surface of the extension ring toward the diffuser passage; and ii) a second nozzle spraying compressed air to one opposite surface of the extension ring which is faraway from the diffuser passage.
The gas compressor may further include a top cover installed between the diffuser frame and the ring valve. The first nozzle may be formed throughout the top cover and the diffuser frame and the second nozzle is formed on the top cover. The control member, and the first and second nozzles may be connected with the control unit sensing the operational condition of the gas compressor to be operated by the command from the control unit.
Yet another exemplary embodiment of the present invention provides a method for controlling a flow rate of a gas compressor, including; i) sealing a diffuser passage by closing a ring valve in initial operation and reducing an area of the diffuser passage outside the ring valve by closing a plurality of veins; ii) opening the diffuser passage by opening the ring valve for rated operation; and iii) increasing the area of the diffuser passage outside the ring valve by opening the plurality of veins.
The method may further include; for stopping the operation after the increasing of the area of the diffuser passage, i) reducing the area of the diffuser passage outside the ring valve by closing the plurality of veins; and ii) sealing the diffuser passage by closing the ring valve.
The present invention will be described more fully hereinafter with reference to the accompanying drawings, in which exemplary embodiments of the invention are shown. As those skilled in the art would realize, the described embodiments may be modified in various different ways, all without departing from the spirit or scope of the present invention.
Referring to
The impeller 12 is fixed to the rotation shaft 11 and the rotation shaft 11 is coupled to a rotation shaft of a motor (not shown). A plurality of blades 16 having a curved radial pattern are formed on an external circumferential surface of the impeller 12. The blade 16 includes a wing surface 161 formed at a predetermined curvature and an edge surface 162 connected to the wing surface 161 and parallel to the rotation shaft 11. The shroud 13 is installed to surround the impeller 12 at a predetermined gap from the wing surface 161 of the blade 16.
When a motor operates to rotate the impeller 12, external gas flows into the rotating impeller 12 and is accelerated and compressed while passing through spaces among the blades 16 and thereafter, the external gas is discharged outside the edge surfaces 162 of the blades 16. In
A diffuser passage 17 is positioned outside the outlet of the impeller 12. The diffuser passage 17 as a space formed between a discharge scroll 18 and a diffuser frame 30 is provided to have a ring shape having a predetermined height and a predetermined width. The diffuser passage 17 is connected with an internal passage of the discharge scroll 18 and converts kinetic energy into pressure energy of gas by diffusing and decelerating the high-speed and high-pressure gas discharged from the impeller 12.
In the exemplary embodiment, the ring valve 14, the plurality of veins 15, and the actuator 20 constitute a variable diffuser system. The ring valve 14 operates to open and close the diffuser passage 17 and prevents stall and surge by sealing the diffuser passage 17 at initial operation. The plurality of veins 15 operate to vary a rotational angle and stabilizes an air current by varying an area of the diffuser passage 17 outside the ring valve 14. The actuator 20 is mechanically coupled with the ring valve 14 and the plurality of veins 15 to sequentially control the movement of the ring valve 14 and the rotational angle of the vein 15.
Referring to
The ring valve 14 contacts the outer wall of the shroud 13 and slides on the outer wall 131 of the shroud 13 to open or close the diffuser passage 17. Therefore, when the ring valve 14 descends toward the discharge scroll 18 to seal the diffuser passage 17, the ring valve 14 maintains the predetermined gap from the edge surface 162 and the end of the impeller 12.
In the exemplary embodiment, the gap G (see an enlarged circle of
0.002D≦G≦0.0080D (1)
A minimum value of the gap G is set by considering limitations such as thermal expansion of the impeller 12 and the ring valve 14 and a radial clearance of the rotation shaft 11. That is, when the gap G is less than 0.002 D, the impeller 12 and the ring valve 14 may contact each other by the thermal expansion of the impeller 12 and the ring valve 14 and it is difficult to precisely adjust the clearance between the rotation shaft 11 and the impeller 12 during installation. Further, when assembly precision is low, the impeller 12 may hit the ring valve 14 while the gas compressor 100 operates.
A maximum value of the gap G is set by considering functionality of the ring valve 14 preventing the stall and the surge. That is, when the gap G is more than 0.008 D, gas flows backwards through a space between the impeller 12 and the ring valve 14 to cause the stall and the surge, and as a result, stability and efficiency of the gas compressor 100 deteriorates significantly. The gas compressor 100 of the first exemplary embodiment may implement high efficiency as the gap G between the ring valve 14 and the end of the impeller 12 is set to be closer to the minimum value in the range of Condition (1).
The diameter D at the outlet of the impeller 12 may be in the range of 10 to 800 mm and in this case, the gap G between the ring valve 14 and the end of the impeller 12 may be set to the range of 0.02 to 6.4 mm according to Condition (1). When the gas compressor 100 is a high-speed gas compressor of 7,000 rpm or more, although the gap G may vary depending on rated air volume and pressure, the gap G may be 0.2 mm if the diameter D at the outlet of the impeller 12 is 50 mm and the gap G may be 2 mm if the diameter D at the outlet of the impeller 12 is 500 mm.
First, referring to
In the gas compressor 100 of the exemplary embodiment, when the ring valve 14 descends to seal the diffuser passage 17, the impeller 12 is completely surrounded by the shroud 13 and the ring valve 14 except for an inlet into which external gas flows. When initial operation starts in this state, gas compressed in spaces 19 among the blades 16 cannot be discharged outside the impeller 12 and just continuously rotates in the same space while the gas cannot flow backwards against the impeller 12 due to centrifugal force.
In
As a result, while gas is not additionally suctioned other than a minimum amount of gas suctioned at initial operation, since a rotation speed of the gas compressor increases up to a rated rotation speed, no-load operation can be implemented and the stall and surge caused due to the backflow of gas can be prevented. Further, even in the case where gas flows backwards to the impeller 12 due to a problem in a used place connected with the discharge scroll 18, the backflow of gas can be prevented by sealing the diffuser passage 17 with the ring valve 14, thereby effectively suppressing the stall and the surge.
Referring to
In the case of the comparative example, gas flows backwards through a space between the impeller 12 and the ring valve 14′. That is, compressed gas in the spaces 19 among the blades 16 when the impeller 12 rotates flows backwards to spaces among other blades in a direction opposite to a rotation direction of the impeller 12 through a space between the impeller 12 and the ring valve 14′ to flows toward the inlet of the impeller 12. In
Referring to
In the gas compressor 100 of the first exemplary embodiment, the ring valve 14 basically has a flow rate control function and more primarily serves as a valve that closes the entire outlet of the impeller 12 so that the compressed gas cannot deviate from the impeller 12. Therefore, the backflow of gas is prevented by using the ring valve 14 to effectively prevent the stall and the surge.
The actuator 20 is mechanically coupled with the ring valve 14 and the plurality of veins 15 and sequentially control the movement of the ring valve 14 and the rotational angle of the vein 15. Next, a coupling structure of the ring valve 14, the plurality of veins 15, and the actuator 20 will be described.
Referring to
The diffuser frame 30 includes a first flange 31 and a second flange that are spaced apart from each other, and a connection flange 33 connecting an inner end of the second flange 32 with an inner end of the first flange 31. A plurality of first openings 301 for mounting the vein shaft 21 are arranged in the first and second flanges 31 and 32 at regular intervals in a circumferential direction.
The actuator 20 includes an inner guide ring 22 surrounding the plurality of vein shafts 21, a plurality of ball levers 23 coupling the inner guide ring 22 with the vein shafts 21, an outer guide ring 24 integrally connected with the ring valve 14 while surrounding the inner guide ring 22, and a plurality of fixing pins 25 coupling the outer guide ring 24 with the inner guide ring 22.
A plurality of second openings 221 penetrating the inner guide ring 22 in the radial direction of the impeller 12 are arranged in the inner guide ring 22 at regular intervals in the circumferential direction. When the vein shaft 21 penetrates the first openings 301 of the diffuser frame 30 to be coupled to the diffuser frame 30, the inner guide ring 22 is placed outside the connection flange 33 and the second flange 32 to surround the plurality of vein shafts 21. In this case, the cavity 211 of the vein shaft 21 and the second openings 221 of the inner guide ring 22 are placed to face each other in the radial direction.
The ball lever 23 penetrates the second openings 221 of the inner guide ring 22 and the cavity 211 of the vein shaft 21 to be fixed to the vein shaft 21. The ball lever 23 includes a ball member 231 closely attached to a side wall of the second opening 221 of the inner guide ring 22 and a support member 232 inserted into the cavity 211 to be fixed to the vein shaft 21. Therefore, when the inner guide ring 22 rotates, the vein shaft 21 rotates together in link with the inner guide ring 22 through the ball lever 23.
A stop member 26 controlling a rotational speed of the inner guide ring 22 is installed in the diffuser frame 30 and the inner guide ring 22. The stop member 26 includes a pair of first bars 27 positioned on one surface of the inner guide ring 22 with a distance from each other in the circumferential direction and a second bar 28 fixed to the diffuser frame 30 and protruding so that a portion thereof is positioned between the pair of first bars 27. The pair of first bars 27 are positioned spaced apart from each other by a maximum rotational distance of the inner guide ring 22 and the rotation of the inner guide ring 22 is limited while any one of the pair of first bars 27 is suspended to the second bar 28.
Meanwhile, an inner space into which a fixing screw 29 is inserted is formed in the vein shaft 21 to strongly fasten the ball lever 23 with the fixing screw 29. Further, a plurality of third openings 331 penetrating the connection flange 33 in the radial direction of the impeller 12 are formed in the connection flange 33. At the time of disassembling the variable diffuser system, the ball lever 23 is pushed out by pushing a tool into the third opening 331 from the inside of the connection flange 33 to thereby separate the ball lever 23 from the vein shaft 21.
The outer guide ring 24 is positioned in parallel to the ring valve 14 and is formed integrally with the ring valve 14 by a connector 34.
Referring back to
Referring to
In addition, a control handle 37 is attached to the outer guide ring 24 to control the rotation of the outer guide ring 24 by operating the control handle 37. The control handle 37 is connected with a control unit 38 that senses operational conditions of the gas compressor 100 such as a flow rate of gas passing through the impeller 12, a difference in pressure between the inlet and the outlet of the impeller 12, the backflow of gas caused due to a problem in a used place, and is operated by a command from the control unit 38.
Referring to
In this case, a fixing pin 25 is positioned at an upper end of a slant sliding hole 35. In addition, an elastic member 36 pulls the fixing pin 25 in the clockwise direction by using restoration force, but the inner guide ring 22 cannot be moved in the clockwise direction any longer by the stop member 26. Therefore, an angle of the vein 15 is limited at a designed minimum flow rate position.
As described above, when the operation of the gas compressor 100 starts with the diffuser passage 17 sealed with the ring valve 14, no-load operation can be implemented as described above with reference to
Thereafter, the control handle 37 and the outer guide ring 24 are rotated in the counterclockwise direction for rated operation. Therefore, as shown in
In this case, since the elastic member 36 pulls the fixing pin 25 in the clockwise direction, the inner guide ring 22 and the vein 15 linked therewith maintain the minimum flow rate position without moving. In step S2, the fixing pin 25 is positioned at a lower end of the slant sliding hole 35.
Thereafter, the control handle 37 and the outer guide ring 24 are further rotated in the counterclockwise direction. Therefore, as shown in
Next, an operational sequence for the stop is opposite to the above-mentioned process.
That is, in
In addition, in
As described above, in the gas compressor 100 of the exemplary embodiment, since the ring valve 14 and the plurality of veins 15 are together controlled by using a single actuator 20, a mechanical configuration for the control can be simplified. Further, in the gas compressor 100 of the exemplary embodiment, since the ring valve 14 and the vein 15 are sequentially driven, a flow rate range which can be controlled with the variable diffuser system may be extended to the maximum 100%. In the exemplary embodiment, a flow rate control range of the ring valve 14 is approximately in the range of 0 to 45% and a flow rate control range of the vein 15 is approximately in the range of 45 to 100%.
Meanwhile, in
That is, in the case of the latter, the spaces among the blades 16 are separated by the cover plate except for an inlet of the impeller 12 into which gas flows and an outlet (an edge surface) through which compressed gas is discharged. The cover plate rotates together with the impeller 12 and maintains a distance from the shroud 13 inside the shroud 13. In the case of the latter, the shape of the gas compressor 100 is the same as the structure of the above-mentioned exemplary embodiment except for the cover plate and a gap G between the ring valve 14 and the end of the impeller 12 also meet Condition (1) described above.
Referring to
The gas compressor 200 of the second exemplary embodiment has the same configuration as the gas compressor 100 of the first exemplary embodiment except for the shapes of the ring valve 141, and the actuator 40 and the diffuser frame 50. The same reference numerals refer to the same members as the first exemplary embodiment and members different from the first exemplary embodiment will be primarily described below.
Referring to
The diffuser frame 50 includes a ring-shaped flange 51 and a cylindrical support portion 52 extending from the inside of the flange 51 with a predetermined height. The flange 51 is placed to face the discharge scroll 18 inside the shroud 132 to form the diffuser passage 17 between the flange 51 and the discharge scroll 18. The support portion 52 extends in a direction farther from the discharge scroll 18 from the inside of the flange 51.
A plurality of vein holes 53 penetrating the support portion 52 in a direction parallel to the rotation shaft 11 are formed in the support portion 52. In addition, each vein shaft 21 is inserted into the vein hole 53, such that the vein 15 and the vein shaft 21 are supported by the diffuser frame 50. In this case, the length of the vein shaft 21 is larger than the height of the support portion 52 and after the vein shaft 21 is coupled to the diffuser frame 50, the end of the vein shaft 21 protrudes outside the support portion 52.
The end of the vein shaft 21 is fixed to one end of a link member 41 and a guide shaft 42 is fixed to one opposite end of the link member 41 with a predetermined distance from the vein shaft 21. The link member 41 and the guide shaft 42 are provided as many as the vein shafts 21 and the guide shaft 42 is shorter than the vein shaft 21. As the vein shaft 21 is connected with the guide shaft 42 through the link member 41, when the guide shaft 42 rotatably moves around the vein shaft 21, the vein shaft 21 rotates to control opening and closing degrees of the vein 15.
The ring valve 141 is coupled to the inside of the support portion 52 and an outer surface of the ring valve 141 is closely attached to an inner surface of the support portion 52. A plurality of slant sliding holes 54 penetrating the support portion 52 in the radial direction of the impeller 12 are formed in the support portion 52. The slant sliding hole 54 is positioned between two adjacent vein holes 53 not to be connected with the vein hole 53 and placed to be slant in a direction parallel to the rotation shaft 11.
Referring to
When the fixing key 55 is positioned at the end of the slant sliding hole 54 which is faraway from the flange 51, the ring valve 141 is positioned with a distance from the discharge scroll 18 to open the diffuser passage 17. On the contrary, when the fixing key 55 is positioned at the end of the slant sliding hole 54 toward the flange 51, the ring valve 141 contacts the discharge scroll 18 to seal the diffuser passage 17. The former is indicated by a solid line and the latter is indicated by dotted lines.
Referring back to
A plurality of guide grooves 433 are formed on one surface of the control member 43 in the radial direction. In addition, second guide grooves 432 connected with the first guide grooves 431 are formed in a circumferential direction of the control member 43. The first and second guide grooves 431 and 432 are provided as many as the vein shafts 21. Further, third guide grooves 433 are formed on an inner surface of the control member 43 in a thickness direction of the control member 43. The third guide grooves 433 are provided as many as the fixing keys 55 and are finked with the second guide grooves 432.
The guide shaft 42 is received in the first and second guide grooves 431 and 432 to move along the first and second guide grooves 431 and 432 when the control member 43 rotates. The fixing key 55 is received in the third guide groove 433 to move along the third guide groove 433 when the control member 43 rotates. A control handle 37 transmitting rotating power to the control member 43 is positioned on an outer surface of the control member 43. The control handle 37 is connected with the control unit 38 to be operated by the command from the control unit 38.
Referring to
First, the fixing key 55 at point (a) is positioned at the end of the slant sliding hole 54 toward the discharge scroll 18 (see a dotted line mark of
When the control handle 37 moves toward point (b) from point (a) to rotate the control member 43 in the counterclockwise direction, the fixing key 55 moves in a direction which is faraway from the discharge scroll 18 along the third guide groove 433. Therefore, the ring valve 141 moves backwards to open the diffuser passage 17.
The position of the guide shaft 42 does not vary in a first section, but the guide shaft 42 is positioned at the end of the second guide groove 432 which is linked with the first guide groove 431 at point (b) due to the rotation of the control member 43. Since the position of the guide shaft 42 does not vary in the first section, the vein 15 maintains the closed state as it is. As described above, in the first section, the movement amount of the ring valve 14 can be controlled without variation in rotational angle of the vein 15.
When the control handle 37 moves toward point (c) from point (b) to further rotate the control member 43 in the counterclockwise direction, the guide shaft 42 slidably moves along the first guide groove 431 to rotate the vein shaft 21. Therefore, the vein 15 rotates so that the slant angle of the vein 15 to the tangent line of the outer surface of the ring valve 141 is maximized, thereby increasing the area of the diffuser passage 17.
The position of the fixing key 55 does not vary in the second section, but the fixing key 55 is positioned at the end of the second guide groove 432 which is linked with the first guide groove 431 at point (c) due to the rotation of the control member 43. Since the position of the fixing key 55 does not vary in the second section, the ring valve 141 maintains the opened state as it is. As described above, in the second section, the rotational angle of the vein 15 can be controlled without the movement of the ring valve 141.
Referring to
Referring to
Referring to
Referring to
The rated operation is performed in step S3 and the area of the diffuser passage 17 is varied for stabilization of air current by controlling the vein 15 depending on an operational state sensed by the control unit 38. Further, when the backflow of gas toward the impeller, which is caused due to a problem in a used place is sensed in the rated operation, the variable diffuser system returns to an initial position shown in
An operational sequence for the stop is in reverse order to the above-mentioned process.
When the control handle 37 and the control member 43 are rotated in the clockwise direction (based on
Referring to
Basic configurations and operations of the vein 15 and the ring valve 142 are same as in the second exemplary embodiment except for the structures of the first and second actuators 60 and 70. The same reference numerals refer to the same members as the second exemplary embodiment and members different from the second exemplary embodiment will be primarily described below.
Referring to
A plurality of first guide grooves 441 are formed on one surface of a control member 44 in a radial direction. After the vein shaft 21 is coupled to the diffuser frame 56, the end thereof protrudes outside the support portion 52, and the end of the vein shaft 21 is fixed to one end of a link member 41. A guide shaft 42 is fixed to one opposite end of the link member 41 with a predetermined distance from the vein shaft 21. The guide shaft 42 is received in the first guide groove 441 and the link member 41 is placed in parallel to the radial direction. A control handle 37 transmitting rotating power to the control member 44 is positioned on an outer surface of the control member 44.
In the third exemplary embodiment, the plurality of link members 41, the plurality of guide shafts 42, and the control member 44 constitute the first actuator 60. When the control member 44 is rotated in the clockwise direction (based on
Referring to
The second actuator 70 includes a first nozzle 71 which is formed in the top cover 45 and the support portion 52 and sprays compressed air toward one surface (a left side surface of the extension ring based on
Therefore, when the first nozzle 71 is opened to spray the compressed air through the first nozzle 71, the extension ring 143 moves backwards the ring valve 142 by receiving force in a direction which is faraway from the discharge scroll 18 to open the diffuser passage 17. On the contrary, when the second nozzle 72 is opened to spray the compressed air through the second nozzle 72, the extension ring 143 moves forwards the ring valve 142 by receiving force toward the discharge scroll 18 to seal the diffuser passage 17.
In the variable diffuser system of the third exemplary embodiment, the control handle 37 of the first actuator 60 and the first and second nozzles 71 and 72 of the second actuator 70 are connected with the control unit 38 to operate sequentially according to the command from the control unit 38. The method for controlling the flow rate of the gas compressor 300 using the ring valve 142 and the plurality of veins 15 is the same as in the second exemplary embodiment.
Meanwhile, in
While this invention has been described in connection with what is presently considered to be practical exemplary embodiments, it is to be understood that the invention is not limited to the disclosed embodiments, but, on the contrary, is intended to cover various modifications and equivalent arrangements included within the spirit and scope of the appended claims.
Number | Date | Country | Kind |
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KR10-2009-0019011 | Mar 2009 | KR | national |
KR10-2009-0019013 | Mar 2009 | KR | national |
Filing Document | Filing Date | Country | Kind | 371c Date |
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PCT/KR2010/001361 | 3/4/2010 | WO | 00 | 9/1/2011 |