The present invention relates to a gas compressor and to a unit for separating a gas mixture incorporating such a compressor.
In a conventional multistage compressor, the gas compressed in one stage is cooled in an inter-stage cooler or intercooler before being sent to the next stage, so that the gas remains at an acceptable temperature for the next compression stage. The gas compressed in the final stage is also cooled downstream of this stage. The gas cooled by the cooler undergoes a pressure drop. According to the prior art, the same pressure drops undergone by the compressed gas are the same for each cooler, whatever the pressure of the compressed gas that they cool.
The term “compressor” includes blowers, boosters and compressors followed by boosters forming a single machine. The compressors in question may be centrifugal, axial, radial or reciprocating compressors or combinations of these types of compressors. The compressors may have intermediate inlets and/or outlets.
The air passes into the compressor from the upstream into the downstream end. One stage of a compressor is upstream of another stage if the air passes into this stage before passing into the other stage.
All the pressures are absolute pressures.
In so far as the same pressure drops cost only little energy at high pressure compared with at medium or low pressure, instead of having a compressor having intermediate coolers with the same pressure drops at each of the stages, using higher gas pressure drops on the stages compressing the gas to the highest pressure it is possible to save on the investment cost of the compressor.
One object of the invention is to provide a gas compressor having n stages connected in series, where n is equal to at least 3, each stage being followed by a cooler characterized in that at least two coolers have different pressure drops for the compressed gas, the cooler having the lower pressure drop being upstream of that having the higher pressure drop.
According to other optional aspects of the invention:
Another aspect of the invention provides for a method of compressing a gas in a gas compressor having n stages connected in series, where n is equal to at least 3, each stage being followed by a cooler characterized in that at least two coolers have different pressure drops for the compressed gas, the cooler having the lower pressure drop being upstream of that having the higher pressure drop.
Another aspect of the invention provides for a unit for separating a gas mixture, which includes at least one compressor as defined above and means for sending a gas coming from and/or intended for the unit to this compressor.
Preferably, an air separation unit as defined above is provided, comprising a cryogenic distillation unit comprising at least one distillation column, means for sending compressed air to a column of the unit, means for withdrawing a liquid from a column of the unit, means for vaporizing the liquid by heat exchange with a compressed gas, the compressed gas having been compressed by at least one of the last stages (or by the last stage) of the compressor and/or the compressed air having been compressed in the compressor.
According to other optional aspects, the unit includes means for vaporizing the liquid by heat exchange with air coming from one of the final stages (or from the final stage) of the compressor.
Another aspect of the invention provides for a method of separating a gas mixture by cryogenic distillation in a system of columns in which a gas intended for the system of columns or the gas coming from the system of columns is compressed in a compressor as defined above, the gas leaving the final stage of the compressor being at a pressure above 5 bar, preferably above 10 bar.
Another optional aspect provides for a method in which:
The invention will be described in greater detail with reference to the figures. The figures represent very simplified separation units incorporating at least one compressor according to the invention.
In
The compressor consists of stages C1, C2, C3, C4 and C5 and their respective coolers. The air is:
The pressure drops of the compressed air for the intermediate coolers R1, R2 and R3 are substantially identical. The pressure drop for the intermediate cooler R4 is at least 30%, preferably at least 50% or even at least 100% higher than that of the preceding coolers R1, R2 and R3. The pressure drop for the final cooler R5 is at least 30%, preferably at least 50% or even at least 100% higher than that of the cooler R4.
As a variant, the cooler R4 may have the same pressure drop as the coolers R1, R2 and R3.
Again as a variant, the pressure drop for the cooler R3 may be higher than that of the coolers R1 and R2 by at least 30%, preferably at least 50% or even 100% and the pressure drop for the cooler R4 may be substantially equal to that of R3 or higher than the latter by at least 30%, preferably at least 50% or even at least 100%.
The air cooled in the cooler R5 is sent to a purification step 5 and then to an air separation unit 7 operating by cryogenic distillation or another technique, in order to produce a product 9 that may be oxygen and/or nitrogen and/or argon.
In
The compressor consists of the stages C1, C2, C3, C4 and C5 and their respective coolers. The air is:
The pressure drops on the air for the intermediate coolers R1, R2 and R3 are substantially identical. The pressure drop for the intermediate cooler R4 is at least 30%, preferably at least 50% or even 100% higher than that of the preceding coolers R1, R2 and R3. The pressure drop for the final cooler R5 is at least 30%, preferably at least 50% or even at least 100% higher than that of the cooler R4.
As a variant, the cooler R4 may have the same pressure drop as the coolers R1, R2 and R3.
Again as a variant, the pressure drop for the cooler R3 may be higher than that of the coolers R1 and R2 by at least 30%, preferably at least 50% or even 100% and the pressure drop for the cooler R4 may be substantially equal to that of R3 or higher than the latter by at least 30%, preferably at least 50% or even at least 100%.
In this example, the stages C1, C2 and C3 compress all the air to an intermediate pressure and only one portion of the air is compressed to the maximum pressure in the stages C4, C5 that form a booster. All the stages C1, C2, C3, C4 and C5 are on the same shaft and form part of the compressor 1.
The air 8 cooled in the final cooler R5 is sent to the air separation unit.
In
The nitrogen is:
The pressure drop on the nitrogen of the final cooler RA3 is at least 30%, preferably at least 50% or even at least 100% higher than that of the cooler RA2 and of the cooler RA1.
The invention applies in particular to separation by cryogenic distillation, but it can be used in separation units operating at higher temperatures. The gas mixture to be separated described in the examples is air, but it may for example consist of carbon monoxide and/or hydrogen and/or methane and/or nitrogen and/or helium as main components.
The compressor may be a compressor for air, nitrogen, oxygen, argon, a synthesis gas, hydrogen, carbon monoxide, helium, methane or any other gas.
Number | Date | Country | Kind |
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0350978 | Dec 2003 | FR | national |
Filing Document | Filing Date | Country | Kind | 371c Date |
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PCT/FR04/50615 | 11/24/2004 | WO | 5/26/2006 |