Gas compression systems and, more particularly, internal recirculating centrifugal gas compression systems.
In a centrifugal gas compression system, liquid and gas are moved from an inner area to an outer area of a rotating drum. As the liquid and gas move in this manner the gas is compressed and separated from the liquid as it reaches the outer area. Some systems recirculate the liquid from the outer area to the inner area of the system. When the liquid is recirculated externally, meaning outside of the rotating drum of the system there is very little to no energy recovered from the energy input to operate the system. When liquid is recirculated within the drum, such as through a rotating turbine, energy can be recirculated as well, but that energy is recirculated external to the drum. To recover this energy and recirculate it to the drive of the compressor, some type of electrical or mechanical power transmission system is required. It would therefore be desirable to recirculate both liquid and energy without requiring a power transmission system.
The channels through which liquid and gas are moved from the inner area to the outer area are generally tubular. Small capillary tubes may help to force entrained bubbles of gas to be compressed between plugs of liquid. Valves within the tubes or tapered transitions along the tubes may help to prevent gas from leaking back toward the inner area. Capillary tubes, with or without flow restrictions, may be more difficult and costlier to manufacture and present increased energy losses than larger diameter tubes or channels.
A gas compressor comprising a rotating drum and a return assembly. The drum includes a compression channel assembly with compression channels between a common zone and a distal area. The compression channels may be formed by a plurality of V-shaped blocks. The return assembly draws liquid from an annular lake formed in the drum to a fluid outlet. A gas inlet in the return assembly mixes incoming gas with the incoming liquid, optionally by way of an eductor connected to the gas inlet that draws gas into the gas inlet. The mixed fluid entering the common pressure zone is forced into the compression channels that compress the gas. Pressurized gas is separated from liquid in the fluid after leaving the compression channel. An inducer may be positioned between the outlet of the return assembly and the opening of the centralized common pressure zone.
The drawings are provided to illustrate example embodiments described herein and are not intended to limit the scope of the disclosure.
Devices, systems and methods are described herein for compressing gas through centrifugal action of a shaft driven compressor drum containing a liquid and a gas. In an energy recovery system for a centrifugal gas compressor that includes a rotating turbine, there may be high liquid pressure at the inlet, but the pressure may drop as the liquid moves toward the outlet, where a velocity of the liquid may match the speed of the compressor drum. As a result, the system may be optimized for power recovery from torque applied to a shaft of a turbine, which may then be transferred to a power transmission system and fed back to the drive for the compressor drum.
A different type of energy recovery system for a centrifugal compressor 10 is disclosed herein with reference to the Figures.
The return assembly 12 may be supported by a cage assembly 16. The rotating compressor drum 14 may be turned by a shaft assembly 18. A drive system (not shown) may provide power to the shaft assembly 18. Before power is applied to the shaft assembly 18, the compressor drum 14 may be filled approximately halfway with a liquid, such as water or a petrochemical, or a liquid and gas. The compressor drum 14 and the contained liquid may then be rotated by the drive and lower shaft assembly 18 until the liquid is forced against the interior wall of the compressor drum 14 by centrifugal forces, forming an annular lake over the interior wall.
In an embodiment the return assembly may also include the ducted spacer block 22. The ducted spacer block 22 may have a first end that extends through an opening in a first end of the compressor drum 14 and is connected to the mounting column 20. A second (i.e., opposite) end of the ducted spacer block 22 may be connected to a first end of the SVR 21. Gas may enter the mounting column 20 and be pulled into the compressor through gas inlet channels 23 or gas may be pulled around a shield ring positioned around the ducted spacer block 22 (shown as shield ring 46 in
In an embodiment, and as more fully illustrated in
A compression channel assembly 24 may be positioned inside the compressor drum 14 such that the first end of the compression channel assembly 24 is next to but separate and apart from the second end of the SVR 21. A gas harvest plate 25 may be positioned at the second end of the compression channel assembly 24. The gas harvest plate 25 may be connected to first end of the shaft 26. The second end of the shaft 26 may be connected to a gas harvest nipple 28.
The inside of the compressor drum 14 is further illustrated in
During operation, liquid or a fluid may fill the gap between the plate 46 and the compressor drum lid 30 and gas may be drawn around the plate 46 as well. As the annular lake level increases, the lake may act as a p-trap that contains the gas within the compressor drum 14. As previously noted, the SVR 21, which is more fully illustrated in
Penetrations or ducts (not shown) in the embodiment of SVR 21 shown in
Fluid, including possibly low-pressure gas, may exit the vanes 50 at the outlets 52B. The vanes 50 may have a substantially constant cross-sectional area, although the orientation may change from vertical to horizontal from the outer circumference of the SVR 21 to the interior area of the SVR 21. For example, the vane 50 may ramp downward from the inlet 52A at the top of the SVR 21 toward the bottom of the SVR 21 but become substantially level at the outlet 52B. As a result, the fluid flow at the outlet 52B may be substantially tangentially and downward. Other shapes, orientations and arrangements of the vanes 50 are possible.
The second end of ducted spacer block 22 may be mated to the first end of SVR 21 such that the gas inlet channels 23 of the ducted spacer block 22 may be matched to the SVR gas intake ports 54 of the SVR 21. The liquid spinning in the compressor drum 14 may be traveling very fast relative to the inlet gas as the liquid enters the vane 50, which may cause the incoming gas to achieve some fraction of the liquid velocity while moving through the vanes 50. This action may serve to draw gas into the inlet 52A along with the liquid and may pre-pressurize gas in the fluid as it enters a central inlet chamber 56.
Turning now to
When the level (B) of the liquid has reached the edge of the SVR 21, a portion of the liquid (C) may be diverted into the vanes 50 of the SVR 21 and may be forced into the central inlet chamber 56 (K). As noted above, if the liquid is mixed with gas at this point, the rotation of the drum and the resulting velocity of the mixed fluid relative to the incoming gas (A) may result in low pressure gas being drawn into compressor 10, such as between the top of the compressor drum 14 and the ducted spacer block 22 and/or through the gas inlet channels 23 (D), and into the central inlet chamber 56 (K) along with the liquid (C). Pulling the low pressure gas (A) into the compressor with the high velocity liquid (C) may pre-pressurize the gas in the central inlet chamber 56 (K) upstream of the compression channels of the compression channel assembly 24. Although reference is made to the central inlet chamber (K) being a central opening formed in the SVR 21, the central inlet chamber (K) includes the joining of the openings formed in the middle of the compression channel assembly 24 and the top of the gas harvest plate 25, as more clearly illustrated in
From the central inlet chamber (K), fluid may be forced through the inlets of the compressions channels (L) of the rotating compression channel assembly 24 by mixing and centrifugal force (F) on the fluid portion of the resulting emulsion. As further explained below, the gas in the liquid/gas fluid emulsion may be compressed within the compression channel assembly 24. As the fluid emulsion may leave the outlets of the compression channels (L) the compressed gas (G) and the liquid (C) may immediately separate due to their differing densities. The liquid (C) may return to the annular lake in the compression drum, thereby returning rotational energy in the liquid back to the compressor. The compressed gas (G) may be captured and diverted off as further explained with reference to
The compression channel assembly 24, illustrated by the various images in
The top plate 82 may act as a pressure plate for trapping the pressurized gas as it separates from the liquid at the outlets of the compression channels. The bottom plate 84 may act as a pressure plate and a gas harvest porting system to the gas harvest plate 25 mounted below. The V-shaped blocks 86 are illustrated in two different embodiments. The V-shaped blocks 86A may be formed of a single manufactured block, such as by machining, casting, molding or even printing. The V-shaped block 86B may be formed from a series of plates with various cross-sections stacked up to create the block assembly. One side of each V-shaped block may be smooth while the other side may include various geometric surface features that may increase gas entrainment (i.e., the separation of gas bubbles between blocks of fluid which serves to compress the gas as the liquid is forced outward by the centrifugal force (F)) and liquid friction within the channels. Both sides of the V-shaped blocks may be textured or geometrically surfaced. The underside of the bottom plate 84 may include a groove 87 further explained below.
As more fully explained with reference to
Small surface features 95 in the compression channels 90 may operate as agitators or simply add friction that may assist in the gas compression. The emulsion outlets 94 at the end of each compression channel 90, are below the level of the liquid column (M) where the waterfall exists, may be smooth and taper or narrow to increase the flow velocity as the emulsion leaves the compression channels 90. The velocity increase may aid in overcoming the bubble rise velocity (i.e., the tendency of the gas bubbles to float back up the channels 90 rather than be pushed down and compressed within the compression channels 90) and therefore help to move the gas from the compression channels 90 to the separation chambers 96 formed within the “V” of each V-shaped block. For the same intended purpose of overcoming the bubble rise velocity, the compression channels 90 may also be swept or angled backwards with respect to the rotation direction of the channel assembly 24. The leading side of each emulsion outlet 94 may have a slightly lower or filleted top that may promote gas flow from the compression channels 90 toward the corresponding separation chamber 96 before the emulsion leaves the volume between the top plate 82 and bottom plate 84. A common pressure, and therefore a common liquid column (M), should be maintained across all of the V-shaped blocks to avoid creating any imbalances in the compressor 10.
A small hole formed in the bottom plate 84 may form a separate gas harvest port 99 for each separation chamber 96. The hole may be formed at any of a number of locations. Each of the gas harvest ports 99 may communicate with a common groove 87 on the underside of the bottom plate 84. The groove 87 may align with a common groove (shown in
An embodiment of a compressor assembly with a different return assembly is illustrated in
The liquid inlet 126 of the return assembly 112 may include one or more pitot tubes or other appropriate apparatus for drawing liquid from the annular lake (as previously discussed herein) in the compressor drum 14. Although only one inlet is shown, multiple pitot tubes or other inlets could feed into the connective tubing 128 or there could be multiple connective tubes, one associated with each of the inlets. Connective tubing 128 may route the liquid through an in-line filter 130 and then to an eductor 132 and/or a gas inlet. The eductor 132 may be designed to take advantage of the Venturi Effect, wherein the flow of liquid through the eductor may create a pressure differential along the length of the eductor. Specifically, the liquid flow at a tapered, narrow region at the vertical outlet of the eductor 132 may have a lower pressure than the wider portion of the liquid flow path at the eductor's vertical inlet. The lower pressure region may create a suction within the orthogonal gas inlet 134 that draws gas into the eductor 132. The gas may be compressed to a first pressure within the eductor 132, due to mixing with the liquid, and exit the eductor 132 into the mounting column 120, through which it flows into the inducer 122.
In an embodiment, a gas compressor comprising a cylindrical drum having a first end and a second end opposite the first end, the second end affixed to a shaft configured to rotate the drum, the drum including a compression channel assembly configured to rotate with the drum and defining a plurality of compression channels, each compression channel extending outwardly from an opening at a centralized common pressure zone toward an area adjacent an interior surface of the drum, and a return assembly configured not to rotate with the drum and having at least one liquid inlet, a fluid outlet, a gas inlet and tubing connecting the liquid inlet and the gas inlet to the fluid outlet, the at least one liquid inlet extending into an annular lake formed within the drum when the drum is rotated and configured to draw liquid from the annular lake, the tubing configured to channel the liquid toward the gas inlet where the liquid is mixed with incoming gas and channeled to the fluid outlet. Wherein fluid entering the centralized common pressure zone is forced into the opening of each compression channel, wherein gas in the fluid within each compression channel is compressed as it travels from the centralized common pressure zone toward the area adjacent the interior surface, wherein at least some of the pressurized gas is separated from the liquid in the fluid prior to leaving the compression channel assembly, and wherein the liquid is returned to the annular lake.
In the embodiment, further comprising a pressurized gas harvesting system configured to separate the pressurized gas from the liquid in the fluid.
In the embodiment, wherein the pressurized gas harvesting system includes a plate adjacent the compression channel assembly, the plate including passages formed therein and configured to receive the pressurized gas from the compression channel assembly.
In the embodiment, wherein a first end of the passages of the plate aligns with openings formed in the compression channel assembly and a second opposite end of the passages connects to a gas harvest port.
In the embodiment, wherein the at least one liquid inlet is a pitot tube.
In the embodiment, further comprising an inducer fixedly connected to the compression channel assembly and positioned between the outlet of the return assembly and the opening of the centralized common pressure zone, the inducer being configured to create a differential pressure between the return assembly and the compression channel assembly.
In the embodiment, wherein the return assembly includes an eductor connected to the gas inlet, wherein the liquid flowing through the eductor creates a pressure differential along a length of the eductor that draws gas into the gas inlet.
In the embodiment, wherein the return assembly includes a filter between the liquid inlet and the fluid outlet.
In the embodiment, further comprising a support assembly configured to support the drum and the return assembly, the return assembly further including a mounting column forming the fluid outlet, the mounting column being flexibly coupled to the inducer so that the mounting column is stationary while the inducer is rotating.
In the embodiment, wherein the inducer includes a spiral chamber formed by an angled vein that travels from an inlet adjacent the fluid outlet of the return assembly and an outlet adjacent the centralized common pressure zone.
In the embodiment, wherein the compression channel assembly includes a plurality of V-shaped blocks, wherein each V-shaped block is positioned near another V-shaped block so as to form each compression channel therebetween.
In the embodiment, wherein the compression channel assembly includes a first plate on a first side of the plurality of V-shaped blocks and a second plate on a second opposite side of the plurality of V-shaped blocks, and wherein pressure across each compression channel of the plurality of compression channels is balanced.
In the embodiment, wherein the plurality of V-shaped blocks are formed from a single block shaped to form a first wall of a first adjacent compression channel and to form a second wall of a second adjacent compression channel.
In the embodiment, wherein the first wall includes a smooth surface and the second wall includes a geometric feature surface.
In the embodiment, wherein the geometric feature surface is angled from a direction of rotation of the drum.
In the embodiment, wherein the plurality of V-shaped blocks are one or more of machined, casted, molded, and printed.
In the embodiment, wherein the plurality of V-shaped blocks are formed from a series of plates stacked to form a first wall of a first adjacent compression channel and to form a second wall of a second adjacent compression channel.
In the embodiment, wherein the first wall includes a smooth surface and the second wall includes geometric feature surface.
In the embodiment, wherein the geometric feature surface is angled from a direction of rotation of the drum.
In the embodiment, wherein the series of plates have different cross-sections so as to form the first wall and the second wall.
While the present disclosure has been illustrated and described herein in terms of several alternatives, it is to be understood that the techniques described herein can have a multitude of additional uses and applications. Accordingly, the disclosure should not be limited to just the particular description, embodiments and various drawing figures contained in this specification that merely illustrate one or more embodiments, alternatives and application of the principles of the disclosure.
This application is a continuation-in-part of U.S. patent application Ser. No. 16/878,512, filed May 19, 2020; which claims benefit under 35 U.S.C. § 119(e) of U.S. Provisional Patent Application No. 62/850,484, filed May 20, 2019, the contents of each of which are incorporated herein by reference in their entirety. U.S. patent application Ser. No. 16/878,512, filed May 19, 2020, also a continuation-in-part of U.S. patent application Ser. No. 16/418,535, filed May 21, 2019, now U.S. Pat. No. 10/920,793, issued Feb. 16, 2021; which is a continuation of U.S. patent application Ser. No. 15/429,710, filed Feb. 10, 2017, now U.S. Pat. No. 10,359,055 issued Jul. 23, 2019, the contents of each of which are incorporated herein by reference in their entirety.
Number | Name | Date | Kind |
---|---|---|---|
892772 | Taylor | Jul 1908 | A |
1101929 | Hayes | Jun 1914 | A |
1144865 | Rees | Jun 1915 | A |
1457536 | MacLean | Jun 1923 | A |
1769260 | Hughes | Jul 1930 | A |
1864640 | Dalrymple | Jun 1932 | A |
1994450 | Carpenter | Mar 1935 | A |
2025037 | Bergamann | Dec 1935 | A |
2076586 | Noble | Apr 1937 | A |
2118371 | Bergmann | May 1938 | A |
2230183 | Ford | Jan 1941 | A |
2241460 | Huntley | May 1941 | A |
2260600 | Boeckeler | Oct 1941 | A |
3221659 | Adams | Dec 1965 | A |
3435771 | Riple | Apr 1969 | A |
3517229 | Bidard | Jun 1970 | A |
3559419 | Kantor | Feb 1971 | A |
3584878 | Seregni | Jun 1971 | A |
3584978 | Shimoi | Jun 1971 | A |
3650636 | Eskeli | Mar 1972 | A |
3761195 | Eskeli | Sep 1973 | A |
4027993 | Wolff | Jun 1977 | A |
4198218 | Erickson | Apr 1980 | A |
4362473 | Zeilon | Dec 1982 | A |
4439200 | Meyer et al. | Mar 1984 | A |
4626176 | Cole | Dec 1986 | A |
5011371 | Goltemoller | Apr 1991 | A |
5154583 | Althaus et al. | Oct 1992 | A |
5733253 | Headley | Mar 1998 | A |
6042346 | Doi | Mar 2000 | A |
6276140 | Keller et al. | Aug 2001 | B1 |
6402068 | Handleman | Jun 2002 | B1 |
6565315 | Bertels et al. | May 2003 | B1 |
6713028 | Oklejas, Jr. | Mar 2004 | B1 |
6723205 | Meinander | Apr 2004 | B1 |
7905360 | Della Casa | Mar 2011 | B2 |
8966955 | Henderson | Mar 2015 | B2 |
9618013 | Cherry et al. | Apr 2017 | B2 |
9919243 | Cherry et al. | Mar 2018 | B2 |
10507425 | Henson | Dec 2019 | B2 |
10920793 | Cherry | Feb 2021 | B2 |
11209023 | Duchateau | Dec 2021 | B2 |
20030106302 | Ray | Jun 2003 | A1 |
20040101414 | Gharib et al. | May 2004 | A1 |
20040197195 | Ogolla et al. | Oct 2004 | A1 |
20050047270 | Wood et al. | Mar 2005 | A1 |
20050175449 | Yonehara | Aug 2005 | A1 |
20060059904 | Shevket | Mar 2006 | A1 |
20070144170 | Griffith | Jun 2007 | A1 |
20100329891 | Fong et al. | Dec 2010 | A1 |
20110030359 | Fong et al. | Feb 2011 | A1 |
20110115223 | Stahlkopf et al. | May 2011 | A1 |
20150023807 | Cherry et al. | Jan 2015 | A1 |
20150322763 | Bjorge et al. | Nov 2015 | A1 |
20160102673 | Cherry et al. | Apr 2016 | A1 |
20180231029 | Cherry et al. | Aug 2018 | A1 |
20200277970 | Duchateau et al. | Sep 2020 | A1 |
Number | Date | Country |
---|---|---|
1174594 | Feb 1998 | CN |
102444579 | May 2012 | CN |
103733003 | Apr 2014 | CN |
102655925 | Jan 2015 | CN |
105555413 | May 2016 | CN |
1106028 | May 1961 | DE |
2356013 | May 1975 | DE |
0096713 | Dec 1983 | EP |
2248731 | May 1975 | FR |
2589957 | May 1987 | FR |
2016-531734 | Oct 2016 | JP |
WO 1983002134 | Jun 1983 | WO |
WO 1987003051 | May 1987 | WO |
Entry |
---|
U.S. Appl. No. 14/280,780, filed May 19, 2014, Cherry et al. |
U.S. Appl. No. 62/222,261, filed Sep. 23, 2015, Cherry et al. |
Turbines by J.B. Calvert, Feb. 11, 2010 “Turbines” https://mysite.du.edu/jcalvert/tech/fluids/turbine.htm (14 pages). |
“Variable Speed Fluid Couplings Driving Centrifugal Compressors and Other Centrifugal Machinery” by Gunther H. Peikert, Houston, Texas (7 pages). |
“A Fundamentally New Approach to Air-Cooled Heat Exchangers” by Jeffrey P. Koplow, Jan. 2010, Sandia National Laboratories (48 pages). |
Patent Cooperation Treaty International Search Report, PCT/US15/55427, dated Sep. 1, 2016. |
European Supplementary Examination Report, PCT/US2014045853, dated Jun. 23, 2016. |
Notification of Transmittal of the International Search Report PCT/US/2015/055427, dated Feb. 2, 2016. |
PCT Notification of Transmittal of International Preliminary Report on Patentability, PCT/US14/45853, dated Apr. 10, 2015. |
Phasor Analysis of Linear Mechanical Systems and Linear Differential Equations ME 104, PRof. B. Paden. |
EA3: Systems Dynamics, V1.7 Weakly-Coupled Oscillators, Sridhar Krishnaswamy. |
A Guide to Mechanical Impedance and Strutctural Response Techniques, Bruel & Kjaer. |
International Patent Application No. PCT/US2018/014399; Int'l Written Opinion and the Search Report; dated Mar. 26, 2018; 14 pages. |
International Patent Application No. PCT/US2018/014399; Int'l Preliminary Report on Patentability; dated Apr. 3, 2019; 31 pages. |
European Patent Application No. 18751919.4; Extended Search Report; dated Oct. 22, 2020; 5 pages. |
International Patent Application No. PCT/US2020/033877; Int'l Search Report and the Written Opinion; dated Aug. 17, 2020; 13 pages. |
International Patent Application No. PCT/US2022/053386; Int'l Search Report and the Written Opinion; dated Mar. 22, 2023; 8 pages. |
Number | Date | Country | |
---|---|---|---|
20220120294 A1 | Apr 2022 | US |
Number | Date | Country | |
---|---|---|---|
62850484 | May 2019 | US |
Number | Date | Country | |
---|---|---|---|
Parent | 15429710 | Feb 2017 | US |
Child | 16418535 | US |
Number | Date | Country | |
---|---|---|---|
Parent | 16878512 | May 2020 | US |
Child | 17561467 | US | |
Parent | 16418535 | May 2019 | US |
Child | 16878512 | US |