The present invention relates generally to a gas cylinder holder and gas cylinder cart, and in particular, to a gas cylinder holder adapted to facilitate operation of one or more gas cylinders when installed in the gas cylinder holder, and a gas cylinder cart that facilitates transportation of the gas cylinder holder with or without gas cylinders installed on the gas cylinder holder.
Gas cylinders are heavy and difficult to move and reposition. Gas cylinders have a limited amount of volume and from time-to-time, need to be replaced. Usually the replacement of a gas cylinder in a system results in the interruption of service and the flow of gas.
There is a need for a gas cylinder holder that can securely and safely support gas cylinders during operation and transportation. In addition, there is a need for a gas cylinder cart or trolley that can easily lift and transport a gas cylinder holder and any gas cylinders supported by the gas cylinder holder.
The present invention relates to a gas cylinder system. In one embodiment, the gas cylinder system has a gas cylinder holder or frame that includes a base frame member on which a gas cylinder can be placed, a first upstanding frame member coupled to a first side of the base frame member, the first upstanding frame member having a first engagement member extending outwardly from the first upstanding frame member and defining a first receiving region with the first upstanding frame member, the first upstanding frame member including a plurality of hinge members spaced apart vertically from each other, a second upstanding frame member coupled to a second side of the base frame member, the second side of the base frame member being opposite the first side of the base frame member, the second upstanding frame member having a second engagement member extending outwardly from the second upstanding frame member and defining a second receiving region with the second upstanding frame member, the second engagement member extending in a direction opposite to the direction of the first engagement member, a first rear horizontal member extending from the first upstanding frame member to the second upstanding frame member, a second rear horizontal member extending from the first upstanding frame member to the second upstanding frame member, an electronic component coupled to one of the first rear horizontal member and the second rear horizontal member, and a door rotatably mounted to the first upstanding frame member, the door including a first front horizontal member having a hinge member coupled to one of the plurality of hinge members on the first upstanding frame member, a second front horizontal member spaced apart from and parallel to the first front horizontal member, a third front horizontal member being spaced apart from and parallel to the second front horizontal member, the third front horizontal member having a hinge member coupled to a different one of the plurality of hinge members on the first upstanding frame member, a front vertical member coupled to two of the front horizontal members, and a control panel coupled to one of the horizontal members or the vertical members of the door, wherein the door pivots between an opened position and a closed position about an axis passing through each of the hinge members.
In one embodiment, the first engagement member includes a horizontal member and a vertical member coupled to the horizontal member of the first engagement member, and the vertical member and the horizontal member of the first engagement member collectively define the first receiving region with the first upstanding frame member. In one embodiment, the base frame member, the first upstanding frame member, the second upstanding frame member, the first rear horizontal member, the second rear horizontal member, and the door collectively define a storage region in which one or more gas cylinders can be placed. In addition, each of the electronic component and the control panel can be used in the operation of a gas cylinder placed in the storage region.
In another embodiment, the gas cylinder system has a gas cylinder placed on the base frame member, wherein the upstanding frame members are located on opposite sides of the gas cylinder, the rear horizontal members are located on a rear side of the gas cylinder, and the door is located on a front side of the gas cylinder. The system includes a tether having a first end and a second end opposite the first end, wherein the first end of the tether is coupled to the first rear horizontal member, the second end of the tether is coupled to the first upstanding frame member, and the tether extends around a portion of the gas cylinder. In addition, the first end of the tether is fixedly coupled to the first rear horizontal member, and the second end of the tether is releasably coupled to the first upstanding frame member. Also, the first receiving region is configured to receive a first lift arm on a gas cylinder cart, the second receiving region is configured to receive a second lift arm on the gas cylinder cart, and the gas cylinder holder can be lifted so that the base frame member is raised off a support surface when the first lift arm and the second lift arm move the first receiving region and the second receiving region upwardly respectively.
In another embodiment, the second upstanding frame member includes a first latch mechanism, and the first front horizontal member includes a second latch mechanism that is engageable with the first latch mechanism to retain the door in its closed position. Alternatively, the electronic component is mounted to the first rear horizontal member and to the second rear horizontal member, and the control panel is mounted to the first front horizontal member.
In a different embodiment of the invention, a gas cylinder cart has a movable frame includes a lower frame including a plurality of mobility devices coupled thereto, a first upstanding rear frame member coupled to and extending upwardly from the lower frame, a second upstanding rear frame member coupled to and extending upwardly from the lower frame, a first side upper frame member coupled to and extending from the first upstanding rear frame member, and a second side upper frame member coupled to and extending from the second upstanding rear frame member, and a lifting mechanism coupled to the movable frame, the lifting mechanism comprising a first lifting device including a first lower component and a first upper component coupled to and movable relative to the first lower component, the first upper component being configured to engage a first receiving region on a gas cylinder holder, a second lifting device including a second lower component and a second upper component coupled to and movable relative to the second lower component, the second upper component being configured to engage a second receiving region on the gas cylinder holder, and an actuator pivotally coupled to the movable frame, wherein the actuator is engageable with each of the first lifting device and the second lifting device, and the actuator is movable between a lowering position and a lifting position.
In an alternative embodiment, the lower frame comprises a rear lower frame member, a first side lower frame member coupled to the rear lower frame member, and a second side lower frame member coupled to the rear lower frame member, and each of the plurality of mobility devices is coupled proximate to one of the rear lower frame member, the first side lower frame member, and the second side lower frame member.
In another embodiment, the actuator has a first actuator end and a second actuator end opposite to the first actuator end, each of the first actuator end and the second actuator end is coupled to the movable frame, the first actuator end has a first cam member coupled thereto that is engageable with the first lifting device, and the second actuator end has a second cam member coupled thereto that is engageable with the second lifting device. In addition, the first lifting device includes a lower component and an upper component that moves relative to the lower component between a lowered position and a raised position, and the second lifting device includes its own lower component and its own upper component that moves relative to its lower component between its own lowered position and its own raised position, the first cam member causes the first lifting device upper component to move between its lowered position and its raised position, and the second cam member causes the second lifting device upper component to move between its lowered position and its raised position.
Alternatively, the movable frame includes a first handle coupled to the first upstanding rear frame member and a second handle coupled to the second upstanding rear frame member, and the handle can be used to move the movable frame on the mobility devices along a support surface.
In a different embodiment of the invention, a gas cylinder system includes a gas cylinder, a gas cylinder holder configured to receive and support the gas cylinder, the gas cylinder holder including a base frame member, a plurality of upstanding frame members coupled to the base frame member, each of the plurality of upstanding frame members having an engagement member defining a receiving region, a rear horizontal member extending between the plurality of upstanding frame members, a control cabinet coupled to the rear horizontal member and connectable with the gas cylinder, and a door coupled to one of the upstanding frame members, the door being rotatable between an opened position and a closed position, the door, the base frame member, the plurality of upstanding frame members, and the rear horizontal member collectively defining an area in which the gas cylinder can be located, and a gas cylinder cart comprising a lower frame including a plurality of mobility devices coupled thereto, the plurality of mobility devices being translatable across a support surface, an upper frame mounted to the lower frame, the upper frame including a plurality of upstanding rear frame members coupled to the lower frame, and a plurality of side upper frame members, each of the plurality of side upper frame members is coupled to one of the plurality of upstanding rear frame members, and a lifting mechanism coupled to the upper frame, the lifting mechanism being configured to engage the receiving region of each of the plurality of upstanding frame members, the lifting mechanism including an actuator that can be moved between a lifting position and a lowered position, the actuator causing the lifting mechanism to raise the gas cylinder holder and the gas cylinder when the actuator is moved to its lifting position.
In an alternative embodiment, the lifting mechanism includes a first lifting device on a first side of the upper frame and a second lifting device on a second side of the upper frame, the actuator is engageable with the first lifting device and with the second lifting device to move them between lowered positions and raised positions, and the gas cylinder holder and the gas cylinder are raised off a support surface when the first lifting device and the second lifting device are engaged with the receiving regions and are in their raised positions.
In another embodiment, the plurality of upstanding frame members includes a first upstanding frame member and a second upstanding frame member, the engagement member of the first upstanding frame member extends outwardly in a first direction, the engagement member of the second upstanding frame member extends outwardly in a second direction, and the second direction being opposite to the first direction. Also, the gas cylinder is a first gas cylinder, the gas cylinder system further comprises a second gas cylinder, and the gas cylinder holder further comprises a first tether coupled to the rear horizontal member, extending around the first gas cylinder, and being releasably coupled to the first upstanding frame member, and a second tether coupled to the rear horizontal member, extending around the second gas cylinder, and being releasably coupled to the second upstanding frame member.
Alternatively, the door includes a first front horizontal member, a second front horizontal member spaced apart from and parallel to the first front horizontal member, a third front horizontal member spaced apart from and parallel to the second front horizontal member, a first front vertical member coupled to the first front horizontal member and to the second front horizontal member, a second front vertical member coupled to the second front horizontal member and to the third front horizontal member, and a control panel coupled to one of the horizontal members or the vertical members of the door.
The apparatuses, systems, devices, modules, and/or components presented herein may be better understood with reference to the following drawings and description. It should be understood that some elements in the figures may not necessarily be to scale and that emphasis has been placed upon illustrating the principles disclosed herein.
In the following detailed description, reference is made to the accompanying figures which form a part hereof wherein like numerals designate like parts throughout, and in which is shown, by way of illustration, embodiments that may be practiced. It is to be understood that other embodiments may be utilized, and structural or logical changes may be made without departing from the scope of the present disclosure. Therefore, the following detailed description is not to be taken in a limiting sense, and the scope of embodiments is defined by the appended claims and their equivalents.
Aspects of the disclosure are disclosed in the description herein. Alternate embodiments of the present disclosure and their equivalents may be devised without parting from the spirit or scope of the present disclosure. It should be noted that any discussion herein regarding “one embodiment”, “an embodiment”, “an exemplary embodiment”, and the like indicate that the embodiment described may include a particular feature, structure, or characteristic, and that such particular feature, structure, or characteristic may not necessarily be included in every embodiment. In addition, references to the foregoing do not necessarily comprise a reference to the same embodiment. Finally, irrespective of whether it is explicitly described, one of ordinary skill in the art would readily appreciate that each of the particular features, structures, or characteristics of the given embodiments may be utilized in connection or combination with those of any other embodiment discussed herein.
Various operations may be described as multiple discrete actions or operations in turn, in a manner that is most helpful in understanding the claimed subject matter. However, the order of description should not be construed as to imply that these operations are necessarily order dependent. In particular, these operations may not be performed in the order of presentation. Operations described may be performed in a different order than the described embodiment. Various additional operations may be performed and/or described operations may be omitted in additional embodiments.
For the purposes of the present disclosure, the phrase “A and/or B” means (A), (B), or (A and B). For the purposes of the present disclosure, the phrase “A, B, and/or C” means (A), (B), (C), (A and B), (A and C), (B and C), or (A, B and C). The terms “comprising,” “including,” “having,” and the like, as used with respect to embodiments of the present disclosure, are synonymous.
According to the invention, the gas cylinder system includes a dual cylinder frame or cylinder holder that is very robust and that provides safe storage of one or more gas cylinders. The frame is configured to reduce and eliminate any risk toppling over. The gas cylinders are individually chained or tethered to frame of the gas cylinder holder, thereby preventing the gas cylinders from tipping over relative to the gas cylinder holder.
In one embodiment, the system includes dual stage regulators for a highly stable flow. Each cylinder lines includes a high pressure gas sensor and a low pressure gas sensor. A solenoid switch over on the low pressure side is provided. The system includes a compact manifold design, and enables high flow rates up to 400 liters/min through the entire usable cylinder pressure. The gas cylinder holder includes frame front access that enables the changing over of cylinders while they are in use, thereby providing a continuous gas flow. The electrical connections are designed to be in one harness to enable front access to the gas cylinders.
The gas cylinder system also includes a display screen, with in one embodiment, is a touch screen with controls. The electronic system includes visual and audible alerts, notifications and alarms. As described herein, the invention includes a unique vent sequence to aid cylinder change over. The electronic system also includes a Bluetooth connection for remote monitoring via a gateway hub and a battery back-up component. The system also includes a venting line that is controlled through the front electronic panel that is used to control the operation of the system and the gas cylinders. An auto-change over control with a color touch screen is provided, which utilizes alarms when users need to change a gas cylinder or if there is pressure that is too high or too low.
In one embodiment of the invention, the gas cylinder system includes an easy to use cart or trolley to move the heavy frame that supports and contains the gas cylinders. The cart or trolley is a transportation mechanism. As described below, the frame has engagement lift points that are engaged by a lifting mechanism on the cart or trolley to raise or lift the gas cylinders and the gas cylinder holder. In one embodiment, the cart utilizes a lifting mechanism that includes a pair of scissor jack systems and cams. A handle or actuator can be rotated to lift up the gas cylinder holder and gas cylinders easily. As a result, the cart along with the gas cylinder holder and one or more gas cylinders can be maneuvered around easily.
Illustrated in
The gas cylinder holder 10 may include a base frame member 20, which may be substantially planar. The base frame member 20 may include a top side 22 and an opposite bottom side 24. The bottom side 24 may be configured to engage a support surface 5, while, as illustrated, the top side 22 may be configured to engage the bottom end of one or more gas cylinders. In the embodiment illustrated, the base frame member 20 may be substantially rectangular or square, and may include a front edge 26, an opposite rear edge 28, a first side edge 30 spanning from the front edge 26 to the rear edge 28, and a second side edge 32 opposite the first side edge 30 that also spans from the front edge 26 to the rear edge 28. In other embodiments, the base frame member 20 may be of any other shape. The front edge 26 of the base frame member 20 may be oriented proximate to the front side 12 of the gas cylinder holder 10, while the rear edge 28 of the base frame member 20 may be oriented proximate to the rear side 14 of the gas cylinder holder 10. The first side edge 30 of the base frame member 20 may be oriented proximate to the first side 16 of the gas cylindrical holder 10, while the second side edge 32 of the base frame member 20 may be oriented proximate to the second side 18 of the gas cylindrical holder 10.
As further illustrated, the gas cylinder holder 10 may include a first upstanding frame member 40 (see
Referring to
As illustrated in
As illustrated in
As illustrated in
Referring to
Referring to
As illustrated, each of the rear horizontal members has the same general structure. In one embodiment, referring to
Similarly, rear horizontal member 230 includes a first end 232 and an opposite second end 234. Furthermore, rear horizontal member 230 includes a first end portion 240 disposed proximate to the first end 232 of rear horizontal member 230, a second end portion 244 disposed proximate to the second end 234 of rear horizontal member 230, and an intermediate portion 242 disposed between the first end portion 240 and the second end portion 244. Each of the first end portion 240 and the second end portion 244 may be angled (i.e., not parallel) with respect to the intermediate portion 242, while not being parallel with each other. The first end portion 240 and the second end portion 244 may also be smaller in length than the intermediate portion 242 of rear horizontal member 230.
Also, rear horizontal member 260 includes a first end 262 and an opposite second end 264. Furthermore, rear horizontal member 260 may include a first end portion 270 disposed proximate to the first end 262 of rear horizontal member 260, a second end portion 274 disposed proximate to the second end 262 of rear horizontal member 260, and an intermediate portion 272 disposed between the first end portion 270 and the second end portion 274. Each of the first end portion 270 and the second end portion 274 may be angled (i.e., not parallel) with respect to the intermediate portion 272, while also not being parallel with each other. The first end portion 270 and the second end portion 274 may also be smaller in length than the intermediate portion 272 of rear horizontal member 260.
Now the mounting of the rear horizontal members 200, 230, and 260 is described. Rear horizontal members 200, 230, and 260 can be referred to alternatively as the upper or top rear horizontal member 200, the middle or intermediate rear horizontal member 230, and the lower or bottom rear horizontal member 260. The first end 202 of rear horizontal member 200 (and the associated first end portion 210) may be coupled to the rear elongated side 48 of the first upstanding frame member 40, while the second end 204 of rear horizontal member 200 (and the associated second end portion 214) may be coupled to the rear elongated side 68 of the second upstanding frame member 60. The ends 202 and 204 of rear horizontal member 200 may be fixedly attached to the rear elongated sides 48 and 68 of the first upstanding frame member 40 and second upstanding frame member 60, respectively.
Similarly, the first end 232 of rear horizontal member 230 (and the associated first end portion 240) may be coupled to the rear elongated side 48 of the first upstanding frame member 40, while the second end 234 of rear horizontal member 230 (and the associated second end portion 244) may be coupled to the rear elongated side 68 of the second upstanding frame member 60. The ends 232 and 234 of rear horizontal member 230 may be fixedly attached to the rear elongated sides 48 and 68 of the first upstanding frame member 40 and second upstanding frame member 60, respectively.
Also, the first end 262 of rear horizontal member 260 (and the associated first end portion 270) may be coupled to the rear elongated side 48 of the first upstanding frame member 40, while the second end 264 of rear horizontal member 260 (and the associated second end portion 274) may be coupled to the rear elongated side 68 of the second upstanding frame member 60. The ends 262 and 264 of rear horizontal member 260 may be fixedly attached to the rear elongated sides 48 and 68 of the first upstanding frame member 40 and second upstanding frame member 60, respectively.
Now the particular alignment of the rear horizontal members is described. As shown, starting with lower rear horizontal member 260, the first end 262 of lower rear horizontal member 260 (and the associated first end portion 270) may be aligned horizontally with the first hinge 49A disposed on the front elongated side 46 of the first upstanding frame member 40, while the opposite second end 264 of lower rear horizontal member 260 (and the associated second end portion 274) may be aligned horizontally with the first latch engagement member 69B disposed on the front elongated side 66 of the second upstanding frame member 60. Thus, lower rear horizontal member 260 spans horizontally across the rear side 14 of the gas cylinder holder 10 from the first side 16 to the second side 18 (and from the first upstanding frame member 40 to the second upstanding frame member 60).
Turning to upper rear horizontal member 200, the first end 202 of upper rear horizontal member 200 (and the associated first end portion 210) may be aligned horizontally with the third hinge 49C disposed on the front elongated side 46 of the first upstanding frame member 40, while the opposite second end 204 of upper rear horizontal member 200 (and the associated second end portion 214) may be aligned horizontally with the second latch engagement member 69B disposed on the front elongated side 66 of the second upstanding frame member 60. Thus, upper rear horizontal member 200 spans horizontally across the rear side 14 of the gas cylinder holder 10 from the first side 16 to the second side 18 (and from the first upstanding frame member 40 to the second upstanding frame member 60). Intermediate rear horizontal member 230 may be disposed between upper rear horizontal member 200 and lower rear horizontal member 260 so that intermediate rear horizontal member 230 is located closer to upper rear horizontal member 200 than lower rear horizontal member 260.
As illustrated in
In one embodiment, the outlet cabinet 300 may include a front side 310, which is coupled to the upper rear horizontal member 200 and the intermediate rear horizontal member 230, and an opposite rear side 320, which may contain a cabinet door 322 that provides access to the interior volume of the outlet cabinet 300. The outlet cabinet 300 may include a first side 330, and opposite second side 340, a top side 350, and a bottom side 360, all of which collectively define the interior volume of the outlet cabinet 300. As illustrated, extending through the top side 350 of the cabinet 300 are two connection lines or inlet lines 352 and 354 (see
As best illustrated in
As illustrated in
Similarly, the intermediate front horizontal member 430 of the door 400 includes a first end 432 and an opposite second end 434. Furthermore, the intermediate front horizontal member 430 may include a first end portion 440 disposed proximate to the first end 432 of the intermediate front horizontal member 430, a second end portion 444 disposed proximate to the second end 434 of the intermediate front horizontal member 430, and an intermediate portion 442 disposed between the first end portion 440 and the second end portion 444. The first end portion 440 and the second end portion 444 may be angled (i.e., not parallel) with respect to the intermediate portion 442, while also not being parallel with each other. Each of the first end portion 440 and the second end portion 444 may also be smaller in length than the intermediate portion 442 of the intermediate front horizontal member 430.
Also, the upper front horizontal member 450 of the door 400 includes a first end 452 and an opposite second end 454. Furthermore, the upper front horizontal member 450 of the door 400 may include a first end portion 460 disposed proximate to the first end 452 of the upper front horizontal member 450, a second end portion 464 disposed proximate to the second end 454 of the upper front horizontal member 450, and an intermediate portion 462 disposed between the first end portion 460 and the second end portion 464. The first end portion 460 and the second end portion 464 may be angled (i.e., not parallel) with respect to the intermediate portion 462, while also not being parallel with each other. Each of the first end portion 460 and the second end portion 464 may also be smaller in length than the intermediate portion 462 of the upper front horizontal member 450.
As further illustrated in
The first end 412 of the lower front horizontal member 410 (and the associated first end portion 420) may be coupled to the first hinge 49A disposed on the first upstanding frame member 40 (see
Returning to
In
The door 400 is configured to rotate between an opened position and a closed position about an axis extending vertically through the hinges 49A, 49B, and 49C disposed on the first upstanding frame member 40. Because the front horizontal members 410, 430, and 450 are interconnected with one another via the front vertical members 470 and 480, the front horizontal members 410, 430, and 450 and the front vertical members 470 and 480 collectively form door 400 and move in unison between the opened position and the closed position. As previously explained, when in the closed position, as illustrated, the second ends 414, 434, and 454 of the front horizontal members 410, 430, and 450, respectively, may be disposed proximate to the second upstanding frame member 60, and the latch mechanisms 416 and 456 of the lower and upper front horizontal members 410 and 450, respectively, may be configured to engage with the latch engagement members 69B and 69A, respectively, of the second upstanding frame member 60 to secure or lock the door 400 in the closed position.
When the door 400 is in the closed position, the base frame member 20, the door 400, the first upstanding frame member 40, the second upstanding frame member 60, and the rear horizontal members 200, 230, and 260 collectively define a storage region configured to receive and retain the gas cylinders 1000 and 1002 disposed within the gas cylinder holder 10. In the other embodiments, the size of the storage region defined by the base frame member 20, the door 400, the first upstanding frame member 40, the second upstanding frame member 60, and the rear horizontal members 200, 230, and 260 can vary and be configured to receive and retain any number of gas cylinders. As explained in further detail below, when the door 400 is in the opened position, gas cylinders 1000 and 1002 may be removed from, or placed into, the storage region of the gas cylinder holder 10. In other embodiments, the door 400 have any shape or size that allows it to perform similarly to that of the door 400 illustrated and described herein.
As further illustrated in
As previously explained and shown in
As best illustrated in
Referring to
When the gas cylinder holder 10 does not contain any gas cylinders in the storage region, an operator may unlatch the latch mechanisms 416 and 456 of the door 400 from the latch engagement members 69A and 69B, and then rotate the door 400 about the vertical axis extending through the hinges 49A, 49B, and 49C from the closed position (i.e., the second ends 414, 434, and 454 of the front horizontal members 410, 430, and 450 being disposed adjacent to the second upstanding frame member 60) to the open position (i.e., the second ends 414, 434, and 454 of the front horizontal members 410, 430, and 450 being spaced from the second upstanding frame member 60). With the door 400 in the opened position, the operator may position a first gas cylinder 1000 in the storage region such that the first gas cylinder 1000 is disposed on the base frame member 20 proximate to the first upstanding frame member 40. The operator may then position the first tether 600 around the first gas cylinder 1000 and attach the second end 604 of the first tether 600 to the first ring 47 of the first upstanding frame member 40. With the first gas cylinder 1000 located in the storage region, the operator may then position the second gas cylinder 1002 in the storage region such that the second gas cylinder 1002 is disposed on the base frame member 20 proximate to the second upstanding frame member 60. The operator may then position the second tether 610 around the second gas cylinder 1002 and attach the second end 614 of the second tether 610 to the second ring 67 of the second upstanding frame member 60. With both gas cylinders 1000 and 1002 disposed in the storage region, the operator may then rotate the door 400 about the vertical axis extending through the hinges 49A, 49B, and 49C from the opened position to the closed position. With the door 400 in the closed position, the operator may then latch the first latch mechanism 416 to the first latch engagement member 69B and the second latch mechanism 456 to the second latch engagement member 69A (see
As previously explained, the outlet cabinet 300 includes two inlet lines 352 and 354 extending outwardly from the top side 350 of the outlet cabinet 300, where each inlet line is coupled to a respective gas cylinder. The inlet lines 352 and 354 may be equipped with cylinder fittings that are capable of being hand tightened onto the outlet of the gas cylinders 1000 and 1002.
As best illustrated in
Each of the dual stage regulators 700 and 710 may be coupled to a manifold 720 such that the gas flowing from each dual stage regulator 700 and 710 flows into a respective inlet 722 or 724, respectively, of the manifold 720. The manifold 720 may be equipped with two solenoid valves 730 and 732 (one for each respective cylinder) that facilitate the transition of gas flowing out of the outlet cabinet 300 from one gas cylinder to another gas cylinder (i.e., by switching between the flows from each of the dual stage regulators 700 and 710). Thus, one solenoid valve 730 is disposed proximate the pressure outlet or outlet line 706 from the regulator 700 of the first cylinder 1000, while a second solenoid valve 732 is disposed proximate to the outlet line or pressure outlet 716 from the regulator 710 of the second cylinder 1002. The solenoid valves 730 and 732 may at least partially dictate from which cylinder the gas flows. The solenoid valves 730 and 732 may be electrically coupled to the control panel 500 such that the control panel 500 may control the operations (i.e., whether the valves are open or closed, to what extent the valves are open, etc.) of the solenoid valves 730 and 732. As further illustrated in
Various components of the outlet cabinet 300 (e.g., the solenoid valves, the pressure sensors, etc.) may be powered by a battery 760 located within the outlet cabinet 300. As further illustrated in
As best illustrated in
In addition to the display, the control panel 500 may be further equipped with visual and audible alerts/alarms. As further illustrated in
In addition, the control panel 500 may be equipped with a network device (e.g., network card, wireless network adapter, etc.) that facilitates the control panel 500 to connect wirelessly (i.e., Wi-Fi, Bluetooth, Bluetooth LE, ZigBee, Z-Wave, etc.) to external devices. The control panel's ability to connect wirelessly to an external device enables an operator to remotely monitor the output of gas of the gas cylinders from a remote location.
Turning to
In response to being alerted by the control panel 500, at S105, the operator may then bring a new full cylinder in proximity to the gas cylinder holder 10. The operator may then, at S110, close the valve 730 on the empty gas cylinder A disposed within the storage area of the gas cylinder holder 10 by hand tightening the valve at the top of the empty gas cylinder A. Once the empty gas cylinder A has been closed, at S115, the operator initiates the vent process via the control panel 500. The vent process, as shown in
At S125, the operator may then open the door 400 disposed on the front side 12 of the gas cylinder holder 10. This may be accomplished by unlatching the latch mechanisms 416 and 456 of the door 400 from the latch engagement members 69A and 69B of the second upstanding frame member 60 and then swinging the door 400 from the closed position to the open position about the vertical axis extending through the hinges 49A, 49B, and 49C of the first upstanding frame member 40. At S125, the operator may disconnect the tether disposed around the empty gas cylinder A by uncoupling the second end of the tether from one of the rings 47 or 67 of the upstanding frame members 40 or 60. At S130, the operator may then swap the empty gas cylinder A with the new full gas cylinder A. With the door 400 open and the tether uncoupled, the operator may be free to pull the empty gas cylinder A out from the storage region of the gas cylinder holder 10. With the empty gas cylinder A removed from the storage region of the gas cylinder holder 10, the operator may place the new empty gas cylinder A into the storage region of the gas cylinder holder 10. At S135, the operator may wrap the tether around the new full gas cylinder A and may couple the second end of the tether to one of the rings 47 or 67 of the upstanding frame members 40 or 60 to initially secure the new full gas cylinder A within the storage region of the gas cylinder holder 10. The operator may also, at S135, close the door 400 and reengage the latch mechanisms 416 and 456 of the door 400 with the latch engagement members 69A and 69B of the second upstanding frame member 60. This completely secures the new full gas cylinder A within the storage region of the gas cylinder holder 10.
With the new full gas cylinder A secured within the storage region of the gas cylinder holder 10, the operator, at S140, may connect the new full gas cylinder A to the associated connection lines of the outlet cabinet 300. The connection lines may connect to the valve disposed on the top of the full gas cylinder A. At S145, the operator may then open the new full gas cylinder A by hand turning the valve of the new full gas cylinder A to the open position. The operator may then check to make sure that there are no leaks at the connection of the valve of the new full gas cylinder A to the connection lines of the outlet cabinet, and may verify, on the control panel 500, that the gas pressure detected by the sensors of the outlet cabinet 300 is correct.
As previously explained,
However, if, at S210, the operator did verify to the control panel 500 that the valve on the gas cylinder A has been shut, then, at S215, the control panel presents a second prompt to the operator via the display 510. The second prompt may request that the operator verify whether or not the gas cylinder A has been vented, and then monitor for receipt of an input from the operator in response to the second prompt. At S220, the control panel 500 determines whether or not the operator verified that the gas cylinder A has been vented (i.e., the control panel 500 determines whether or not it received an input from the operator in response to the second prompt). If the operator did verify that the gas cylinder A has been vented already, then the vent process ends. However, if, at S220, the operator verified that the gas cylinder A has not been vented yet, then, at S225, the control presents a third prompt via the display 510. The third prompt may request that the operator verify whether or not the operator is ready to vent the connection lines of the outlet cabinet 300 that are connected to the gas cylinder A, and monitors for receipt of an input from the operator in response to the third prompt.
At S230, the control panel 500 determines whether or not the operator verified that the operator is ready to vent the connection lines that are connected to the gas cylinder A (i.e., the control panel 500 determines whether or not it received an input from the operator in response to the third prompt). If the operator did not verify that the operator is ready to vent the connection lines, then the process returns to S225, where the control panel 500 continues to monitor whether or not the operator has verified that the operator is ready to vent the connection lines. However, if, at S230, the control panel 500 receives an input from the operator that verifies that that operator is ready to vent the connection lines, then, at S235, the control panel 500 shuts off the valve (e.g., the second solenoid valve) of the supply lines from the gas cylinder B.
At S240, the control panel 500 reopens the valve (e.g., the first solenoid valve) of the supply lines from the gas cylinder A in order to vent the remaining gas from the supply lines. With the valve of the supply lines from the gas cylinder A open, at S245, the control panel 500 then monitors the pressure of the supply lines from the gas cylinder A via the one or more sensors in the outlet cabinet 300 to determine whether or not the pressure in the supply lines has reached a predetermined pressure (e.g., approximately 4.0 bar or approximately 58 psi).
At S250, the control panel 500 then determines whether or not the pressure in the supply lines of the gas cylinder A has reached the predetermined pressure. If the pressure in the supply lines from the gas cylinder A has not reached the predetermined pressure, then the process returns to S245 and the pressure in the supply lines continues to be monitored. However, if, at S250, the control panel 500 determines that the pressure in the supply lines from the gas cylinder A has reached the predetermined pressure, then, at S255, the control panel 500 shuts the valve of the supply lines from the gas cylinder A. The control panel 500 then, at S260, reopens the valve of the supply lines from the gas cylinder B and restarts supplying gas from the gas cylinder B, which completes the vent process of the supply lines from gas cylinder A.
Turning to
The cart 800 may include a series of lower frame members that are oriented substantially horizontally. The lower frame members can be collectively referred to as a lower frame. More specifically, the cart 800 may include a rear lower frame member 820 disposed on the rear side 804 of the cart 800, a first side lower frame member 830 disposed on the first side 806 of the cart 800, and a second side lower frame member 840 disposed on the second side 808 of the cart 800. The first side lower frame member 830 may extend laterally from a first end 822 of the rear lower frame member 820, while the second side lower frame member 840 may extend laterally from a second end 824 of the rear lower frame member 820. Thus, the first ends 832 and 842 of the first and second side lower frame members 830 and 840 are coupled to the first and second ends 822 and 824, respectively, of the rear lower frame member 820. The first side lower frame member 830 and the second side lower frame member 840 may extend in the same direction from the rear lower frame member 820, may be spaced from one another, and may be substantially parallel to one another. As illustrated, a lower frame member does not extend across the front side 802 of the cart 800 between the second ends 834 and 844 of the first and second side lower frame members 830 and 840.
As further illustrated, the cart 800 includes two upstanding rear frame members 850 and 860 that extend vertically from the rear lower frame member 820. The first upstanding rear frame member 850 may extend vertically from a first end 822 of the rear lower frame member 820 (i.e., proximate to the coupling of the first side lower frame member 830 to the rear lower frame member 820), while the second upstanding rear frame member 860 may extend vertically from a second end 824 of the rear lower frame member 820 (i.e., proximate to the coupling of the second side lower frame member 840 to the rear lower frame member 820). Thus, the first ends 852 and 862 of the first and second upstanding rearward frame members 850 and 860 are coupled to the first and second ends 822 and 824, respectively, of the rear lower frame member 820.
The first upstanding rear frame member 850 and the second upstanding rear frame member 860 may extend in the same vertical direction from the rear lower frame member 820, may be spaced from one another, and may be substantially parallel to one another. A rear upper frame member 870 may be disposed between, and coupled to, the second ends 854 and 864 of the two upstanding rear frame members 850 and 860. Thus, the rear upper frame member 870 may be oriented parallel to, disposed over, but spaced from, the rear lower frame member 820.
The cart 800 may further include a first upstanding front frame member 880 extending vertically from the second end 834 of the first side lower frame member 830 and a second upstanding front frame member 890 extending vertically from the second end 844 of the second side lower frame member 840. A first end 882 of the first upstanding front frame member 880 may be coupled to the second end 834 of the first side lower frame member 830, while a first end 892 of the second upstanding front frame member 890 may be coupled to the second end 844 of the second side lower frame member 840. Thus, the first and second upstanding front frame members 880 and 890 may be spaced from, and oriented substantially parallel to, one another. Moreover, the first and second upstanding front frame members 880 and 890 may also be spaced from, and oriented substantially parallel to, the first and second upstanding rear frame members 850 and 860. As best illustrated in
As further illustrated, a first side upper frame member 900 may extend from the second end 884 of the first upstanding front frame member 880 toward the first upstanding rear frame member 850. The first side upper frame member 900 may extend substantially horizontal from the second end 884 of the first upstanding front frame member 880 such that the first side upper frame member 900 may be substantially parallel to the first side lower frame member 830. Because the first upstanding front frame member 880 is shorter in length (i.e., height) than the first upstanding rear frame member 850, and because the first side upper frame member 900 is substantially horizontal, the first side upper frame member 900 may be connected to the first upstanding rear frame member 850 at a location between the first end 852 and the second end 854 of the first upstanding rear frame member 850.
Similar to the first side upper frame member 900, a second side upper frame member 910 may extend from the second end 894 of the second upstanding front frame member 890 toward the second upstanding rear frame member 860. The second side upper frame member 910 may extend substantially horizontal from the second end 894 of the second upstanding front frame member 890 such that the second side upper frame member 910 may be substantially parallel to the second side lower frame member 840. Because the second upstanding front frame member 890 is shorter in length (i.e., height) than the second upstanding rear frame member 860, and because the second side upper frame member 910 is substantially horizontal, the second side upper frame member 910 may be connected to the second upstanding rear frame member 860 at a location between the first end 862 and the second end 864 of the second upstanding rear frame member 860. Moreover, as illustrated, the second side upper frame member 910 may be vertically aligned with the first side upper frame member 900, while also being spaced from and oriented substantially parallel to the first side upper frame member 900.
The cart 800, as illustrated and described herein, does not contain any frame members that extend across the front side 802 of the cart 800. Thus, when viewed from the top looking downward, the frame members of the cart 800 may form a substantially U-shape. The frame members may collectively define a receiving area of the cart 800, the receiving area being the area into which the gas cylinder holder 10 may be slid to facilitate lifting and then moving of the gas cylinder holder 10. Because the front side 802 of the cart 800 does not contain any frame members that extend across the front side 802 of the cart 800, the front side 802 of the cart 800 provides the access opening for the receiving area of the cart 800.
The cart 800 may further include a series of wheels or casters 810 that are coupled to the bottom of the cart 800 (see
As shown in
As further illustrated in
As illustrated, the lifting devices 930 and 940 may be scissor lifts, where each of the lifting devices 930 and 940 includes a lower component 932 and 942 and an upper component 934 and 944 (see
The actuator 950 of the lifting mechanism 920 may be configured to apply an equal pressure or an equal amount of force to both lifting devices 930 and 940 simultaneously. As best illustrated in
In some embodiments, the actuator 950 may further include a crossbeam 956 that extends horizontally from the first end 952 to the second end 954 (as best illustrated in
As best illustrated in
While the apparatuses presented herein have been illustrated and described in detail and with reference to specific embodiments thereof, it is nevertheless not intended to be limited to the details shown, since it will be apparent that various modifications and structural changes may be made therein without departing from the scope of the inventions and within the scope and range of equivalents of the claims. For example, the gas cylinder holder/frame presented herein may be modified to be of any shape, and contain any number of frame members, doors, outlet panels, outlet panel components, latch mechanisms, control panels, etc. . . . Moreover, the cart presented herein may also be of any shape, may contain any number of frame members, may contain any number of lifting devices, and may utilize any type of lifting mechanism/device.
In addition, various features from one of the embodiments may be incorporated into another of the embodiments. That is, it is believed that the disclosure set forth above encompasses multiple distinct inventions with independent utility. While each of these inventions has been disclosed in a preferred form, the specific embodiments thereof as disclosed and illustrated herein are not to be considered in a limiting sense as numerous variations are possible. The subject matter of the inventions includes all novel and non-obvious combinations and subcombinations of the various elements, features, functions, and/or properties disclosed herein. Accordingly, it is appropriate that the appended claims be construed broadly and in a manner consistent with the scope of the disclosure as set forth in the following claims.
It is also to be understood that terms such as “left,” “right,” “top,” “bottom,” “front,” “rear,” “side,” “height,” “length,” “width,” “upper,” “lower,” “interior,” “exterior,” “inner,” “outer” and the like as may be used herein, merely describe points of reference and do not limit the present invention to any particular orientation or configuration. Further, the term “exemplary” is used herein to describe an example or illustration. Any embodiment described herein as exemplary is not to be construed as a preferred or advantageous embodiment, but rather as one example or illustration of a possible embodiment of the invention. Additionally, it is also to be understood that the frame members of the gas cylinder holder described herein, the frame members of the cart described herein, the components of the outlet panel described herein, the control panel described herein, or portions of any thereof may be fabricated from any suitable material or combination of materials, such as, but not limited to, plastic or metals (e.g., nickel, copper, bronze, aluminum, steel, etc.), as well as derivatives thereof, and combinations thereof. In addition, it is further to be understood that the steps of the methods described herein may be performed in any order or in any suitable manner.
Finally, when used herein, the term “comprises” and its derivations (such as “comprising”, etc.) should not be understood in an excluding sense, that is, these terms should not be interpreted as excluding the possibility that what is described and defined may include further elements, steps, etc. Similarly, where any description recites “a” or “a first” element or the equivalent thereof, such disclosure should be understood to include incorporation of one or more such elements, neither requiring nor excluding two or more such elements. Meanwhile, when used herein, the term “approximately” and terms of its family (such as “approximate”, etc.) should be understood as indicating values very near to those which accompany the aforementioned term. That is to say, a deviation within reasonable limits from an exact value should be accepted, because a skilled person in the art will understand that such a deviation from the values indicated is inevitable due to measurement inaccuracies, etc. The same applies to the terms “about”, “around”, “generally”, and “substantially.”
This patent application is a continuation application of and claims priority under 35 U.S.C 120 to International Application No. PCT/IB2022/061839, filed Dec. 6, 2022, entitled “Gas Cylinder Frame and Transportation Mechanism”, which in turn claims priority to and the benefit of U.S. Patent Application No. 63/286,618, filed Dec. 7, 2021, entitled “Gas Cylinder Frame and Transportation Mechanism”. The entire disclosure of each of the above-identified two patent applications is incorporated herein by reference.
Number | Date | Country | |
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63286618 | Dec 2021 | US |
Number | Date | Country | |
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Parent | PCT/IB2022/061839 | Dec 2022 | WO |
Child | 18732765 | US |