Not Applicable.
This disclosure relates to a propane or gas-fired heater that may be installed in a window of a room to supply heat to a room (or to another enclosure) in a more efficient and economical manner than conventional room heaters. Oftentimes a room may be added to a home or other building where the main heating system for the home may not be capable of heating the addition or where the ducting or hot water heat from the main heating system of the home cannot be economically be added to the new room, but yet a source of heat for the room is necessary if the room is to be used during cold weather. Heretofore, portable heaters, typically electrical heaters, were used as a source of heat for such rooms. While room gas heaters are known, they should (or must) be vented to the atmosphere for safe operation. Wall mounted room heaters are known, which may be electrical or gas fired. However, such wall room mounted heaters are attached to the wall of the room and may not be readily removed without repairs to the wall. In the case of gas-fired wall heaters, openings must be cut through the wall of the room to allow the products of combustion to be vented to the atmosphere and, in some cases, for outside air to be used as combustion air.
In accordance with the instant disclosure, a room heater is described having a cabinet that is adapted to be installed in a conventional window of a room or the like. The heater has one or more tubular heat exchanger therewithin, and one or more burners, preferably in-shot burners, for combusting a gaseous fuel, preferably propane. The burners introduce heat and hot products of combustion into the tubular heat exchangers. The products of combustion flow through the tubular heat exchangers and are exhausted to the atmosphere. The room heater has a heating chamber in which the tubular heat exchangers are located. A blower is provided for introducing air from within the room (or outside air) into the heating chamber to be heated by the tubular heat exchangers and for discharging the heated air into the room.
The provision of such a window heater that may be sealably installed in a window of a room to be heated in much the same manner as a window air conditioner may be installed in a window.
The provision of such a window heater that may be readily installed in a room (or may be removed from the room) without making any changes to the room or to the window or without making an opening in the wall of the room to vent the heater and/or to utilize outside air for combustion purposes.
The provision of such a window heater that is much more efficient and economical than portable or wall mounted electrical units.
The provision of such a window heater propane fuel may be supplied to the heater from a suitable portable liquid propane container, such as a 15 or 20 pound pressurized container of liquid propane that is typically used with gas-fired barbecue grills or the like, so that the heater and its fuel supply may be readily moved from one room or building to another wherever heat is required.
The provision of such a window heater of the present disclosure where the heater may have a BTU capacity ranging between about 20,000-30,000 BTU/hour.
The provision of such a window heater in which the heat exchange tubes are M-shaped and are arranged generally in one or more horizontal planes with a blower in the front of the heater for drawing room air into the heater, for blowing room air over the M-shaped burner tubes in a direction perpendicular to the proximate ends and along the straight runs of the burner tubes so as to efficiently transfer heat from the tubes to the air moving over the tubes, and for discharging the heated air back into the room.
The provision of such a window heater that uses outside air for combustion air thus rendering the heater more efficient.
The provision of such a window heater that in a preferred embodiment utilizes double wall construction for its cabinet so that the cabinet will remain cool to the touch (or otherwise will remain within safe temperature limits) so that the unit will not injure persons who may touch the cabinet and/or will not damage the window or surrounding structure.
The provision of such a window heater that utilizes an induced draft combustion system that uses “in-shot” burners.
The provision of such a window heater where the burners are accessible from the exterior of the room when the heater is installed in a window such that the burners are sealed and isolated from the room.
The provision of such a window heater in which the products of combustion are exhausted to the atmosphere without the necessity of providing a special opening in the wall of the room.
The provision of such a window heater that may either recirculate inside air to maximize heating or heat outside air to enhance indoor air quality.
The provision of such a heater that is thermostat controlled.
Other objects and features of the window heater of the present disclosure will be in part apparent and in part herein expressly disclosed.
Corresponding reference characters indicate corresponding parts throughout the several views of the drawings.
Referring now to the drawings, the overall construction of a window heater of the present disclosure, as generally indicated in its entirety at 1, comprises a cabinet 3, which includes an inner cabinet 5 and an outer cabinet 7. As shown in
As best shown in
Referring now to
In
A blower 43 is mounted in the lower front of inner cabinet 5 in communication with the air intake opening 11 in front cover 9 for drawing air from within the room in which heater 1 is installed and for forcing this air into heating chamber 39 to be heated and for forcing heated air from within the heating chamber into discharge passageway 37 so as to be discharged back into the room via air discharge opening 13 in the front cover. It will be understood that in the normal operational mode of heater 1, blower 43 only circulates room air through heater 1, but outside air could also be drawn into the room to maintain a desired indoor air quality. Blower 43 preferably may be a cross-flow, centrifugal blower having an elongate blower wheel mounted horizontally in communication with air inlet 11 in front cover 9, such as a Model TGA 80/1-420 Blower, commercially available from company, Fergas North America, 10814 Coldwater Road, Ft. Wayne, Indiana. An intake opening seal 45 is provided between the lower front of the inner cabinet 5 and the rear of the front cover 9 to substantially seal the air intake opening 11 between the inner cabinet and the front cover. It will be understood, that the various walls of the inner and outer cabinets 5 and 7 may be riveted or otherwise joined together.
As further shown in
The details of burner assembly 47 are shown in
As further shown in
Referring now to
To prevent excessively rapid cycling of the heater 1 when the temperature is near the setpoint, thermostat 105 preferably has some temperature hysteresis. Instead of changing from “on” to “off” and vice versa instantly at the set point temperature, a thermostat with such hysteresis will not switch until the temperature within the room being heated to a little below the set point temperature and will not terminate operation of the heater until the temperature of the room increases a little above the set point temperature. For example, if the thermostat 105 of heater 1 is set to call for heat when the temperature in the room drops below 68° F., the burners 61a, 61b will not fire until the thermostat senses a temperature in the room of, say 67° F., and it may continue to heat the room until the thermostat senses the room temperature to be 69° F. This reduces the risk of rapid cycling of the heater and will avoid excessive equipment wear and tear resulting from such rapid cycling while still maintaining system temperature oscillation within a desired temperature range.
As described, heater 1 has an air gap between inner cabinet 5 and outer cabinet 7. While not shown, a suitable thermal insulation may optionally be placed within this air gap. The air gap maintains the temperature of the outer cabinet to a low temperature such that it may be installed in contact with combustible materials for mounting purposes and still would be in conformance with applicable safety regulations. With heater 1 installed in a window W, all fuel piping, whether the fuel source is a portable propane tank 49, or a propane or natural gas line installed in the home or building in which heater 1 is to be used, is located outside of the building in conformance with local codes.
In operation, with heater 1 installed in a window opening W of a room to be heated, and with a gas supply (e.g., tank 49) connected regulator 51 and with the electrical plug 101 plugged into an electrical receptacle; the controller 119 will be powered up when switch 103 is turned to the “on” position. This will supply 24 volt power to the microprocessor in controller 119 and the controller will initiate a self-check routine. If the sensor 109 senses that the temperature of the room air is below a predetermined set point input to in thermostat 105, the thermostat will generate a call for heat that is detected by controller 119. The controller will verify that pressure switch 118 and will turn on and will generate a signal if the exhaust fan 87 is turned on. After a so-called pre-purge delay, power will be applied to the hot surface igniter 113. When a predetermined current is passing through the ignition element of the igniter such that the ignition element reaches a predetermined temperature sufficient to ignite the gaseous fuel, a short dwell time will pass to make sure that the igniter element is up to temperature. After this dwell time, the gas valve 117 will open allowing gas to flow through the burners 61a, 61b. If the flame sensors 115 senses that a flame is present in each of the burners, the gas will remain open. The hot products of combustion from the burners enter and are drawn into the heat exchange tubes 79a, 79b and blower 43 is operated to draw room air into heating chamber 39 where the air flows over and around the heat exchange tubes and is heated by the heat exchange tubes. The heated air is forced out of the heating chamber and into discharge passageway 37 and is discharged back into the room via outlet 13 in the front cover 9. Such heating will continue so long as flame sensor 115 senses a flame and so long as the thermostat continues to call for heat. The exhaust gases and products of combustion are drawn through heat exchange tubes 79a, 79b by exhaust fan 87 and are discharged to the atmosphere via vent 93. Upon the temperature within the room reaching a desired temperature, the controller 119 via temperature sensor 109 will sense that heat is no longer needed, the controller will close gas valve 117. The controller will await the next call for heat. Exhaust fan 87 may remain on for a short period to insure that the products of combustion in the heat exchange tubes are exhausted to the atmosphere.
It will be particularly noted that with the window heater 1 of the present disclosure installed in a window W, there is no need to form a hole in the wall of the room to be heated to install the heater 1 or to vent the products of combustion to the atmosphere. Instead, the heater 1 need only be mounted or installed in a window W in the same manner as a window air conditioner. If the source of fuel for the heater 1 is a container for liquid propane, there need not be a fuel line that is run to the room. The container of liquid propane may be a conventional 15 or 20 pound container, such as is used for barbecue grills or in travel trailers, and the container is supplied with a conventional hose and pressure regulator for regulating the supply of gaseous fuel to a desired pressure so that it may be burned in burners 61a, 61b. It will be appreciated that the propane container may remain on the ground outside of the room that is heated by heater 1. Of course, heater 1 may be readily removed from the window in one room and installed in the window of another room, as desired, and the fuel container may be disconnected from heater 1 to facilitate moving the heater and then reconnected to the heater when the heater is installed in another window. If a permanent supply of natural gas or propane is available, heater 1 may be connected to such supply and the portable tank 49 would not be needed. Heater 1 preferably has a heat capacity of about 16,000-24,000 BTU/hour.
While the heater of the present disclosure has been described by reference to a specific embodiment, those skilled in the art will understand that modifications and variations of this heater may be constructed and used without departing from the scope of the claims below.
This application is the U. S. National Stage under 35 USC § 371 of International Application No. PCT/US2020/016600, filed on Feb. 4, 2020, which claims priority to U.S. Provisional Application No. 62/801,369, filed on Feb. 5, 2019, which is herein incorporated by reference in its entirety.
Filing Document | Filing Date | Country | Kind |
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PCT/US2020/016600 | 2/4/2020 | WO |
Publishing Document | Publishing Date | Country | Kind |
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WO2020/163348 | 8/13/2020 | WO | A |
Number | Name | Date | Kind |
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2864359 | Vaughn | Dec 1958 | A |
3199580 | Vaughn | Aug 1965 | A |
3606150 | Vaughn | Sep 1971 | A |
4541561 | Smith | Sep 1985 | A |
5664555 | Maschhoff | Sep 1997 | A |
20100025485 | Kaneiwa | Feb 2010 | A1 |
Number | Date | Country |
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2564915 | Aug 2003 | CN |
103175254 | Jun 2013 | CN |
2008040051 | Oct 2008 | WO |
Entry |
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International Search Report for corresponding PCT/US2020/016600 mailed May 14, 2020. |
Written Opinion for corresponding PCT/US2020/016600 mailed May 14, 2020. |
Number | Date | Country | |
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20220099308 A1 | Mar 2022 | US |
Number | Date | Country | |
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62801369 | Feb 2019 | US |