The present invention generally relates to the treating gas to neutralize pathogens contained in the gas. More specifically, embodiments of the present invention relate to the neutralizing of pathogens contained in air inhaled by humans. Embodiments of the present invention may also be utilized for treating the exhalations of persons who may be infected with pathogens, including viruses, bacteria, fungi or other pathogens, where the exhalations may otherwise present a potential risk of harm to persons exposed to the exhalations. The recent and ongoing SARS-COV-2 coronavirus epidemic has illustrated the need for effective apparatus and methods which can provide safe breathing air for first responders, caregivers, and essential personnel. Such devices may be configured into a package which is relatively small, lightweight, easy to use, and having self-contained power means.
UVC light radiation (“UVC light”) provides a method of using specific wavelengths of ultraviolet light to neutralize pathogens. The wavelengths of UVC light range from 100 to 280 nanometers. UVC light is germicidal, which means it deactivates the DNA of microorganisms such as bacteria, viruses, and other pathogens, which disrupt the ability of the microorganisms to multiply and cause disease.
A variety of devices are known which utilize UVC light for neutralizing pathogens. It is known that the level of neutralization of the pathogens is related to the exposure time of the pathogens to the UVC light, and the distance of the UVC light to the pathogens. An apparatus which provides effective exposure time and distance to multiple sources of UVC light to a gas stream potentially carrying pathogens is desirable. It is also desirable that embodiments of such an apparatus be configured into a portable, lightweight, and self-contained apparatus which may easily be carried and/or worn by first responders, caregivers, essential personnel, etc. It would also be desirable to have a device which may also be easily configured to neutralize pathogens in the exhalations of an infected person, effectively quarantining the infected person from caregivers, family members and the like. Embodiments of the present invention provide an answer to these needs.
Embodiments of the presently disclosed gas irradiation apparatus may purify incoming gas streams of pathogens and other biological material by utilizing UV LEDs. The UV LEDs have germicidal wavelengths of 100-400 nm, and typically in the range of 100-280 nm. The incoming air stream may first be filtered of air particulates, gases, vapors, and/or biological material by passing air through a high efficiency particulate air (“HEPA”) filter to screen out particulates, gases, and vapors in addition to the pathogens.
An embodiment of the presently disclosed gas irradiation apparatus has a housing assembly and an irradiation chamber disposed within the housing assembly. A gas inlet extends through the housing assembly and into the irradiation chamber and a gas outlet extends from the irradiation chamber and out through the housing assembly. The irradiation chamber may have a volume ranging from 400-600 milliliters, which is sufficient for the tidal volumes of healthy average adult males and females. Peripheral devices utilized with the gas irradiation apparatus are a face mask unit with a hose which connections to the housing assembly and a backpack or carrying bag which provide for an individual to easily carry embodiments of the invention for personal use. The apparatus may be battery powered with a removable/rechargeable battery pack. A solar cell array may also be utilized to provide charging for the battery pack.
The irradiation chamber may have a first chamber connected to the gas inlet and an adjacent second chamber connected to the gas outlet, where the first chamber and second chamber are separated by an intermediate wall. Gas flow between the first chamber and the second chamber is exclusively limited to one or more conduits in the intermediate wall. A gas transfer fan is disposed within the conduit(s), where the gas transfer fan induces a flow of gas between the first chamber and the second chamber. One or more additional fans may be utilized to provide cooling and/or to provide a sufficient pressure differential as required for gas flow through the irradiation chamber, through connector tubing and to a face mask.
An array of light emitting diodes are configured to provide UVC light into the irradiation chamber. The array of light emitting diodes may comprise a first plurality of light emitting diodes configured to provide UVC light into the first chamber and a second plurality of light emitting diodes configured to provide UVC light into the second chamber. The first plurality of light emitting diodes may be disposed within a first heat sink plate positioned adjacent the first chamber and the second plurality of light emitting diodes may be disposed within a second heat sink plate positioned adjacent the second chamber. One or more auxiliary cooling fans may be positioned adjacent the first heat sink plate and the second heat sink plate to provide cooling around the light emitting diodes. The housing assembly may be configured to have a cooling air inlet through which cooling air is drawn in by cooling fans which direct the cooling air through internal ducting in the housing to circulate over the first heat sink plate, second heat sink plate, and the light emitting diodes.
The first chamber may have a first chamber wall having one or more fused silica quartz windows, with each of the light emitting diodes of the first plurality of light emitting diodes positioned adjacent to a fused quartz window. Likewise, the second chamber may have a second chamber wall having one or more fused silica quartz windows, with each of the light emitting diodes of the second plurality of light emitting diodes positioned adjacent to a fused quartz window.
The housing assembly may have a first housing member and a second housing member each having an open proximate end defined by a peripheral edge and a closed distal end opposite each open end. The housing assembly is configured such that when the first housing member and second housing member are attached together at the respective peripheral edges, a generally spherical or ellipsoidal encasement is formed which encloses the irradiation chamber. A gas inlet cavity portion is formed between the interior surface of the first housing member and the outside surface of the first chamber of the irradiation chamber wherein the gas inlet extends from the closed distal end of the first housing member and extends into the interior of the first chamber of the irradiation chamber. A gas outlet cavity portion is formed between the interior surface of the second housing member and the outside surface of the second chamber of the irradiation chamber wherein the gas outlet extends outwardly from the interior of the second chamber of the irradiation chamber to the closed distal end of the second housing member.
The attachment of the first housing member and the second housing member may be made with either a fused connection or a detachable connection. With the detachable connection, a double face seal may be disposed between the adjacent peripheral edges to provide the airtight seal.
The cavity portions of the housing assembly may be configured to receive modules which are respectively disposed into the cavity portions of the first housing member and the second housing member. A filter module may be disposed within the gas inlet cavity portion of the first housing member with the filter module connected to the gas inlet. A breathing hose module may be disposed within the gas outlet cavity portion of the second housing member with the breathing hose module connected to the gas outlet. Alternatively, to provide a reverse flow configuration, the breathing hose module may be disposed within the gas inlet cavity portion of the first housing member with the breathing hose module connected to the gas inlet. In this configuration, which may be utilized to purify the exhalations of a person infected with a disease or virus, an embodiment of a breathing hose module may be utilized which is configured to receive a filter, so that the exhalations are filtered prior to being introduced into the irradiation chamber. While a filter module may be disposed within the gas outlet cavity portion of the second housing member, the filter would be filtering gas which has already been irradiated and may therefore be omitted. The modules may be configured to be retained within the cavity portions of the housing members with fastening means, such as screws, or with fast connectors such as snap latches, draw latches, rotary draw latches, etc. with seal elements between the modules and cavity portions.
The filter module has a filter seat which is configured to receive a high efficiency particulate air filter (HEPA). The filter seat may be configured to channel incoming gas to both the gas inlet as well as to cooling gas intakes which direct cooling gas through ducts in the housing assembly and exterior of the irradiation chamber to flow over the heat sink plates and to exhaust through an exhaust gas outlet. Auxiliary cooling fans may be utilized to circulate the cooling gas. The filter, filter seat, the cooling gas intakes, and the ducts in the housing assembly and exterior of the irradiation chamber are configured so that gas which enters the cooling gas intakes is kept separate from gas which enters the interior of the irradiation chamber, such that in normal flow operation the only gas which flows into the gas outlet is gas which has been treated.
The filter module may have a filter module cover which may be pivotally or otherwise attached to the filter module. The filter module cover is configured to close and secure the filter element in place within the filter seat and allow an incoming flow of gas to flow through the filter element and into the gas inlet. A sensor may be utilized to detect the correct placement of the filter within the filter seat. For example, the filter element may have an embedded magnet which activates a Reed switch to confirm the filter is in place. The filter element may further comprise a keyed feature to insure the filter have inserted in correct position for air flow. The filter module cover may utilize either a mechanical latching mechanism or a closure magnet to maintain the filter module cover in a closed position. A sensor may also be utilized to provide confirmation that the filter module cover is in the closed position. For example, the filter module cover may have a detection magnet.
The breathing hose module has a breathing hose receptacle configured to receive a hose for a breathing mask. The breathing hose receptacle may have a hose access cover which provides protection from the ingress of water and debris. The hose access cover may be biased to return to a closed position upon the removal of a hose from the breathing hose receptacle. When the apparatus is in a normal flow configuration, with treated gas exiting through the gas outlet to a breathing hose and mask, an exhaust airway seal between the housing assembly and the irradiation chamber prevents any of the cooling gas to exit through the gas outlet. A hose attachment member may comprise a molded hose elbow having an integrated seal at its base which mates with the breathing hose receptacle. The base may have an integrated magnet which attaches to a mating steel ring contained within the breathing hose receptacle. The magnet may be utilized in conjunction with a sensor which determines whether a breathing hose has been attached to the breathing hose receptacle. The molded hose elbow may have an exterior end for receiving an industry standard 15 millimeter CPAP hose. The hose attachment member may be configured to provide 360 degrees of rotation within the breathing hose receptacle. A silicon/elastomer seal provides an airtight connection between the base of the hose attachment member and the breathing hose receptacle.
As discussed above, a reverse flow operation may be achieved by disposing the breathing hose module within the cavity portion of the first housing member with the breathing hose module connected to the gas inlet and, if desired, the filter module may be disposed within the cavity portion of the second housing member with the filter module connected to the gas outlet. Alternatively, reverse flow operation may be achieved by changing the direction of a fan or other pressure differential apparatus, in which case the flow of gas enters the irradiation chamber through the “gas outlet” into the irradiation chamber and flows out of the “gas inlet” and released to the atmosphere.
Embodiments of the gas irradiation apparatus may utilize an onboard processor which provides control of the various onboard systems, including the light emitting diodes, the fan system, the cooling system, the filter detector, the filter module cover detector, and the breathing hose attachment sensor. The onboard processor may be placed within a cavity between an exterior wall of the irradiation chamber and the interior wall of the housing assembly.
Referring now to the Figures,
An embodiment of the irradiation apparatus 100 may have a housing assembly 102 having a first housing member 104 and a second housing member 106. The housing assembly 102 is configured such that when the first housing member 104 and second housing member 106 are attached together, a generally spherical or ellipsoidal encasement is formed which encloses an irradiation chamber assembly 200 as depicted in
The irradiation apparatus 100 may be activated by a momentary on/off switch 108 which may have an injection molded light ring 110 which is bonded to housing assembly 102, such as to first housing member 104 as shown in
Filter seat 118 may have cooling gas intakes 124 through which cooling air is drawn in by cooling fans 250, as shown in
The breathing hose receptacle 134 of breathing hose module 130 may have a hose access cover or protection door 136 which provides protection from the ingress of water and debris. As shown in
In the embodiment of the device 400 depicted in
When the irradiation apparatus 100 is in a normal flow configuration, treated gas is discharged through the breathing hose receptacle 134 to a breathing hose and mask. As shown in the detail of
As described above, the housing assembly 102 may have cavity portions which are configured to receive modules which are respectively disposed into the cavity portions of the first housing member 104 and the second housing member 106. A filter module 112 may be disposed within a gas inlet cavity portion 114 of the first housing member 104 with the filter module connected to the gas inlet 122. A breathing hose module 130 may be disposed within the gas outlet cavity portion 132 of the second housing member 106 with the breathing hose module connected to the gas outlet.
Alternatively, to provide a reverse flow configuration, the breathing hose module 130 may be disposed within the gas inlet cavity portion 114 of the first housing member 104 with the breathing hose module connected to the gas inlet 122. In this configuration, which may be utilized to purify the exhalations of a person infected with a disease or virus, an embodiment of a breathing hose module 130 may be utilized which is configured to receive a filter, so that the exhalations are filtered prior to being introduced into the irradiation chamber. While a filter module 112 may be disposed within the gas outlet cavity portion of the second housing member 106, the filter would be filtering gas which has already been irradiated and may therefore be omitted. The modules 112, 130 may be configured to be retained within the cavity portions of the housing members with fastening means, such as screws, or with fast connectors such as snap latches, draw latches, rotary draw latches, etc. with seal elements between the modules and cavity portions.
As shown
As shown in
As shown in
The irradiation process of the irradiation chamber assembly is done by an array of light emitting diodes 218 which are configured to provide UVC light radiation into one or both chambers 202, 204 of irradiation chamber assembly 200. In one embodiment, the array of light emitting diodes 218 may comprise a first plurality of light emitting diodes providing UVC light into the first chamber 202 and a second plurality of light emitting diodes provided UVC light into the second chamber 204. The light emitting diodes 218 may be disposed on heat sink plates 220 which are positioned adjacent one or both chambers 202, 204. Cooling air is provided to heat sink plates 220 by cooling fans 250 and/or 450 as discussed above. As shown in
The systems of the gas irradiation apparatus are controlled by system controller 300 depicted in
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