Patent Application
20100199716
This invention relates to a gas-liquid separator and an air conditioner equipped with the same.
In a refrigerant cycle, a refrigerant liquid condensed in the condenser is depressurized by an expansion valve to become a gas-liquid two-phase state fluid in which the refrigerant vapor and the refrigerant liquid is mixed and flows into an evaporator. When the refrigerant flows into the evaporator in the gas-liquid two phase state, the pressure loss of the refrigerant when passing through the evaporator is large, resulting in the decrease in the energy efficiency of the air conditioner.
Therefore, the energy efficiency of the air conditioner can be improved by separating the refrigerant into the refrigerant vapor and the refrigerant liquid through the use of a gas-liquid separator before the refrigerant flows into the evaporator so that only the refrigerant liquid flows through the evaporator to decrease the pressure loss generated when the refrigerant passes through the evaporator.
In the conventional gas-liquid separator, the inlet pipe and the outlet pipe are disposed in the upper portion of the vessel, the diameter of the inlet pipe is made smaller toward the lower end of the inlet pipe, and a discharge hole is provided in a side face of the inlet pipe, thus manufacturing time is shortened as compared to the arrangement in which the inlet pipe is mounted to the side face of the vessel (see Patent Document 1, for example).
Patent Document 1: Japanese Patent No. 3,593,594
In such the gas-liquid separator, since the diameter of the inlet pipe is made smaller toward the lower end, in a situation of a circulating flow of the gas-liquid two phase in which the refrigerant liquid flows on the wall surface of the inlet pipe and the refrigerant vapor flows through the center of the inlet pipe, the liquid film thickness of the refrigerant liquid is large and the large amount of the refrigerant liquid is discharged from the flow-out hole provided in the side face of the inlet pipe, thus decreasing the separation efficiency. Also the large amount of the refrigerant liquid cannot be stored at the lower end portion of the inlet pipe, so that the refrigerant liquid flows out from the flow-out hole, resulting in a significant decrease in the separation efficiency.
Accordingly, the object of the present invention is to provide a gas-liquid separator of a high separation efficiency and to provide an air conditioner having installed with such the gas-liquid separator
A gas-liquid separator according to the present invention has a vessel with an inlet pipe and an outlet pipe, and an exit end section of said inlet pipe is formed to be closed or to have a gap, an expanded end section having a width greater than the diameter of that portion of said inlet pipe which crosses the vessel of the gas-liquid separator is provided, and a lateral hole is formed in a side face of said expanded end section.
According to the present invention, by providing an expanded end section having a width greater than the diameter of that portion of the inlet pipe which crosses the vessel of the gas-liquid separator, a large diameter lateral hole can be formed in a side face of the expanded end section, and the number of the lateral holes can be made small to reduce the manufacturing cost.
The embodiments of the present invention will now be described.
The diameter d1 of the connecting pipe 2a is the diameter of the connecting pipe 2 at the portion crossing or penetrating the vessel 1. The width d2 of the expanded end portion 9 is made greater than the diameter d1 of the connecting pipe 2a at least at the position where the lateral holes 5 are provided. Also, the width of the lateral holes 5 is preferably equal to or greater than the diameter d1 of the connecting pipe 2a. In the illustrated embodiment, the width (diameter) of the lateral holes 5 is slightly larger than the diameter d1 of the connecting pipe 2a, and the width d2 of the expanded end portion 9 having a flat portion in which the large lateral holes 5 are formed is made about two times greater than the diameter d1 of the connecting pipe 2a.
The description will be made in terms of the operation of the embodiment 1. During the cooling operation, the refrigerant flows in the inlet pipe 2 as a mixture of the refrigerant vapor and the refrigerant liquid in a gas-liquid two phase state and into the vessel 1 to further flows toward the expanded end portion 9. At this time, since the cross section of the expanded end portion 9 is a flat elongated configuration, the liquid film of the refrigerant liquid 7a on the surface including the shorter side of the flat elongated cross-sectional shape is thick and the liquid film of the refrigerant liquid 7b on the surface including the longer side is thinner. Therefore, even when the refrigerant liquid 8 is discharged from the lateral hole 5 disposed in the side face of the expanded end portion 9, only a small amount of the refrigerant liquid 7b is discharged.
The refrigerant liquid 7b discharged from the lateral holes 5 impinges against the side wall 1a of the vessel 1 and attached thereon to become refrigerant liquid 7d attached thereon and then, being separated from the refrigerant vapor 8, flows downward by the gravity along the side wall 1a of the vessel 1 to be stored in the bottom portion of the vessel 1 as refrigerant liquid 7e. Also, the refrigerant vapor 8 flows out from the vessel 1 through the upper outlet pipe 3.
On the other hand, the refrigerant liquid 7a not discharged from the lateral holes 5 and flows to the lower portion of the expanded end portion 9 is stored in the bottom of the expanded end portion 9 and flows out downwardly as refrigerant liquid 7c from the lower hole 10, and the refrigerant liquid 7c and the refrigerant liquid 7d join with the refrigerant liquid 7e accumulated in the bottom of the vessel 1 to flows out of the vessel 1 via the lower outlet pipe 4.
Thus, the gas-liquid separator comprises the vessel 1 for gas-liquid separation of the gas-liquid mixture fluid, the inlet pipe 2 including the connecting pipe 2a penetrating into the vessel 1 and the expanded end portion 9 connected to the inner end of the connecting pipe 2a for changing the flow direction of the gas-liquid mixture fluid, and the outlet pipe 3 penetrating into and extending from the vessel 1, the width dimension of the expanded end portion 9 being larger than the diameter of the connecting pipe 2a and the lateral holes 5 are being provided in the side face of the expanded end portion 9.
During the heating operation, the refrigerant flows through the refrigerant pipes in the opposite direction, the refrigerant liquid in the supercooled state condensed in the condenser flowing in the liquid state from the lower outlet pipe 4 into the vessel 1 and flowing out from the inlet pipe 2. At this time, the refrigerant circuit connected to the upper outlet pipe 3 is shut off by an electromagnetic valve or the like. In the vessel 1, an excess amount of refrigerant liquid is stored and, when the refrigerator oil is not soluble to the refrigerant, the refrigerator oil accumulates on the refrigerant liquid, so that the refrigerator oil flows out of the vessel 1 via the small hole 14 into the refrigerant circuit to return to the compressor.
Thus, since the refrigerant passing through the expanded end portion 9 becomes a thin liquid film of the refrigerant liquid 7b on the surface including the longer side of the flat elongated cross section, the amount of refrigerant liquid 7b discharged from the lateral holes 5 decreases and the refrigerant liquid 7c discharged from the lower hole 10 increases, so that the refrigerant vapor 8 and the refrigerant liquid 7c can be efficiently separated, resulting in the improved separation efficiency of the gas-liquid separator.
Also, the width d2 of the expanded end portion 9 is larger than the diameter d1 of the inlet pipe 2 at the portion at which the inlet pipe 2 penetrates through the vessel 1 of the gas-liquid separator and a large amount of refrigerant 7a can be stored in the lower portion of the expanded end portion 9, so that, even when the amount of refrigeration liquid flowing into the inlet pipe 2 is increased, the amount of the refrigerant liquid 7a discharged from the lateral holes 5 can be made small, enabling the further improvement in the separation efficiency.
Also, the provision of the expanded end portion 9 having a flat elongated cross-section at the lower end of the inlet pipe 2 permits the lateral holes 5 of a large diameter to be formed in the face that is the longer side of the flat elongated cross sectional shape, so that the pressure loss and the refrigerant noise when the refrigerant is discharged from the lateral holes 5 can be decreased.
Also, the number of the lateral holes 5 can be made small, so that the machining cost can be decreased. Also, the inlet pipe can be made shorter to realize the miniaturization of the vessel and the reduction of the material cost.
Also, the expanded end portion 9 is arranged such that the flow direction (arrow 6) of the refrigerant discharged from the lateral holes 5 is substantially perpendicular to the inner wall of the vessel 1, so that the discharged refrigerant liquid 7b immediately impinges against the side wall 1a of the vessel 1 to become the refrigerant liquid 7d, enabling the more efficient separation of the refrigerant vapor 8 and the refrigerant liquid 7b, resulting in a further improved separation efficiency.
While the expanded end portion 9 is formed by expanding the inlet pipe 2 in the embodiment 1, a separate expanding end portion 9 may be brazed to the inlet pipe 2.
Also, while the expanded end portion 9 is explained as having a cross section of a flat elongated shape, the cross section may be of an oval shape as long as the width d2 of the expanded end portion 9 is larger than the diameter d1 of the inlet pipe at the portion crossing or penetrating into the vessel of the gas-liquid separator.
Also, while two lateral holes 5 are shown, the lateral holes may be one or more and the diameter of the holes may be discretionary. When two or more lateral holes are to be provided, the hole diameter may be made the same, whereby only one kind of the tool may be used for forming the holes and the machining costs can be decreased.
Also, as shown in
Also, as shown in
Further, as shown in
Also, since the small hole 14 is provided in the inlet pipe 2, the refrigerator oil accumulated in the vessel 1 during the heating operation can be returned to the compressor, so that the lubrication of the compressor can be improved. Also, by disposing the small hole 14 and the lateral holes 15 in the same side face of the input pipe 2, there is no need to change the position of the work piece during the hole forming, further reducing the manufacturing cost.
Also, the lower hole 10 having a gap of a few millimeters disposed in the lower side of the inlet pipe is provided by the pressing, the hole forming is not necessary, decreasing the machining cost. As for the lower hole 10, its opening area should be sufficiently small to prevent the refrigerant vapor 8 from being discharged from the lower hole 10 and it should be disposed on the downstream side of the lateral holes 5.
As shown in
Further, as shown in
Also, by the provision of the lower hole 10 and the lateral holes 5 in the same face, the machining cost can be further decreased because there is no need to change the position of the work piece during the hole-forming. Further, by the provision of the small hole 14, the lower hole 10 and the lateral holes 5 in the same face, the machining cost can be significantly reduced. Further, by making the lower hole and the small hole same diameter, the tool for use in the hole-forming can be used in common, thus decreasing the machining cost.
Of course, the lower hole 10 may be provided in the both sides of the outlet end portion of the expanded end portion 9.
Further, the outlet end portion of the expanded end portion 9 may be completely sealed so that no lower hole 10 is provided. In this case, the refrigerant liquid 7a overflows from the lateral hole 5 at the most downstream side and the separation efficiency decreases, but the machining cost can be reduced due to the eliminated machine of forming the lower hole 10.
Further, as shown in
Also, as shown in
Also, by installing the gas-liquid separator of embodiment 1 in a refrigeration cycle, the refrigerant vapor and the refrigerant liquid flowing in the gas-liquid two phase state can be separated so that the refrigerant liquid only is supplied to the evaporator, whereby the pressure loss of the refrigerant when passing through the evaporator can be decreased and the energy efficiency of the air conditioner can be improved.
The operation and the advantageous results when the gas-liquid separator as shown in embodiment 1 is installed in the refrigeration cycle will be explained in conjunction with the refrigeration cycle diagram shown in
In the normal cooling operation in which the gas-liquid separation is not achieved, an electromagnetic valve 22 is closed so that the refrigerant is not supplied to a bypass circuit 25. The refrigerant that becomes high pressure (point A) by a compressor 26 is condensed (point B) in an outdoor heat exchanger 27. Thereafter, it is returned to the compressor 26 via a four-way valve 19 after depressurized (point C′) by an expansion valve 21 and evaporated (point D′) in an indoor heat exchanger 18.
On the other hand, when the gas-liquid separator of embodiment 1 is installed in the refrigeration cycle, the electromagnetic valve 22 is opened so that the refrigerant vapor is supplied to the bypass circuit 25. The refrigerant that becomes high pressure (point A) by the compressor 26 is condensed (point B) in the outdoor heat exchanger 27, depressurized (point C′) by the expansion valve 21 and then separated between the refrigerant vapor and the refrigerant liquid by the gas-liquid separator 20. The refrigerant liquid (point C) is evaporated in the indoor heat exchanger 18, and the refrigerant vapor (point F) flows through the bypass circuit 25 composed of the electromagnetic valve 22, a check valve 24 and a capillary tube 23 to join with the refrigerant liquid at the point D. The joined refrigerant is returned to the compressor 26 via the four-way valve 19.
As understood from
Also, as shown in
According to this arrangement, the width (diameter) d3 of the expanded end portion 12 is larger than the diameter d1 of the inlet pipe at the portion intersecting with the vessel of the gas-liquid separator, so that, as shown in
Also, the expanding machining of the circular pipe is easy, so that the machining cost can be decreased.
While the bottom plate 11 having the lower hole 10 is brazed in the lower portion of the expanded end portion 12 in embodiment 2, the lower hole 10 may be provided by pressing the lower portion of the expanded end portion 12 as shown in
Further, as shown in the D-D section in
Further,
The speed V [m/s] of the refrigerant vapor 8 can be calculated by the equation (1) given below.
V=W/3600×X/ρg/A (1)
Where, X is the degree of dryness [-], ρg is the density [kg/m3] of the refrigerant vapor flowing into the gas-liquid separator, and the degree of dryness X is calculated by the equation (2).
X=(hin−hl)/(hg−hl) (2)
Where, hin is the enthalpy [J/kg] of the refrigerant flowing into the gas-liquid separator, hg is the saturated vapor enthalpy [J/kg] of the refrigerator, and hl is the saturated liquid enthalpy [J/kg] of the refrigerant. The enthalpy, the density and the flow rate can be obtained by measuring the temperature, the pressure and the power of the refrigeration cycle in which the gas-liquid separator is installed.
Also, the gas-liquid separation efficiency [%] can be calculated by the equation (3) given below.
E=Wg1/Wg×100=Wg1/(W/X)×100 (3)
Where, Wg1 is the maximum flow rate [kg/h] when only the refrigerant vapor flows out from the upper outlet pipe 3 of the gas-liquid separator, and Wg is the flow rate [kg/h] of the refrigerant vapor 8 flowing into the gas-liquid
From
Therefore, by adjusting the flow rate W, the density ρg and the degree of dryness X of the refrigerant flowing into the gas-liquid separator and selecting the total area A of the opening area of the lateral holes 5 so that the flow speed V of the refrigerant vapor 8 discharged from the lateral holes 5 is equal to or less than 1.6 m/s, the scattering of the refrigerant liquid 7d attached to the side wall 1a of the vessel 1 can be suppressed, thereby maintaining a high gas-liquid separation efficiency.
In the example illustrated in
According to this arrangement, the expanded end portion 13 has the width d4 of larger than the diameter d1 of the inlet pipe at the portion intersecting with the vessel 1 of the gas-liquid separator and has corners, so that, as shown in
While the bottom plate 11 having the lower hole 10 is brazed to the lower portion of the expanded end portion 13, the expanded end portion 13 may be pressed at the lower portion to form the lower hole 10. Also, the expanded end portion 13 may be a separate member brazed to the expanded end portion 13.
Also, while the cross section of the expanded end portion 13 is explained as being a square, as long as the width (maximum width) d4 of the expanded end portion 13 is larger than the diameter d1 of the inlet pipe at the portion intersecting the vessel of the gas-liquid separator, the cross-sectional shape of the expanded end portion 13 may equally be rectangular, rhombic, parallelogram, trapezoidal, polygon and the like.
Also, while two lateral holes 5 are provide in the example, one or more holes may equally be provided and the diameter of the lateral hole may be discretionary.
Also, as shown in
Also, while the lower hole 10 is disposed in the lower portion of the inlet pipe, it is suitable as long as the lower hole 10 has a sufficiently small opening area to prevent the refrigerant vapor 8 from discharging from the lower hole 10 and is disposed at a position downstream of the lateral hole 5.
Also, the bottom face of the expanded end portion 9 may be completely closed and no lower hole 10 may be provided, in which case the machining cost can be reduced although the refrigerant liquid 7a over flows from the lower post lateral holes 5 and the separation effect is decreased.
Also, by disposing the expanded end portion 13 lower than the insertion length L1 of the outlet pipe 3, the expanded end portion 13 does not interfere with the outlet pipe 3, so that the width d4 of the expanded end portion 13 can be made larger, enabling the further improvement in the separation efficiency.
Also, as shown in
Further, as shown in
Also, the small hole 14 may be hole-formed in the side face of the expanded end portion 12 in the same face as that of the lateral holes 5 and the diameters of the small hole 14 and the lower hole 10 may be made common, whereby the machining cost can be significantly reduced.
Also, by extending the distance L3 from the upstream end portion of the expanded end portion 12 to the lateral hole in the most upstream side position, the disturbance of the refrigerant due to the diameter expansion of the inlet pipe 2 from d1 to d3 can be made more stable, so that the refrigerant liquid discharged from the lateral holes 5 is more stable and the separation efficiency can be improved. Further, by extending the distance L3, the distance L5 in which the blank pipe must be squeezed from d3 to d1 when the diameter of the pipe is d3 can be made small, so that the machining cost needed for squeezing can be decreased.
Also, by extending the distance L4 from the lateral hole 5 at the most down stream position to the downstream end portion of the expanded end portion 12, a large amount of the refrigerant liquid 7a can be accumulated in the lower portion of the expanded end portion 12, so that, even when the amount of the refrigerant flowing into the inlet pipe 2 is increased, the amount of the refrigerant liquid 7a over flowed from the lateral holes 5 can be made small, thus improving the separation efficiency.
Also, the diameter of the expanded end portion 12 is discretionary and may be an oval shape as long as the width d3 of the expanded end portion 12 is larger than the diameter d1 of the inlet pipe at the portion intersecting with the vessel 1 of the gas-liquid separator.
Also, as shown in
Also, while two lateral holes 5 are shown in the example, it is suitable as long as one or more lateral holes 5 is provided and the diameter of the lateral holes is discretionary.
Also, it is suitable as long as the opening area of the lower hole 10 is small enough to prevent the refrigerant vapor 8 from discharging from the lower hole 10 and the lower hole 10 is disposed down stream of the lateral holes 5.
Also, the lower surface of the expanded end portion 9 may be completely closed and the lower hole 10 may not be provided, in which case the machining of the lower hole can be omitted and the machining cost can be reduced while the refrigerant liquid 7a overflows from the lateral hole in the lowermost position and the separation effect is degraded.
Also, as for the expanded end portion 12, the expanded end portion 12 may be disposed at a position lower than the insertion length L1 (shown in
When used as an accumulator, the upper outlet pipe 3 may not be provided and only the lower outlet pipe 4 may be provided as shown in
Also, as shown in
Further, as shown in
As has been described, the gas-liquid separator of the present invention comprises a vessel for achieving the gas-liquid separation of a gas-liquid mixture fluid, an inlet pipe including a connecting pipe penetrating and extending into the vessel and an expanded end portion connected to an inner end of the connecting pipe for changing the flow direction of the gas-liquid mixture fluid, and an outlet pipe penetrating and extending to the vessel, the expanded end portion having an expanded end portion width dimension larger than the diameter of the connecting pipe, and the expanded end portion 9 being provided at its side face with a lateral hole 5.
When the gas-liquid separator shown in the above-described embodiments is installed in the refrigeration cycle using an ejector, the air conditioner can be made compact and the energy efficiency can be improved.
Also, the gas-liquid separator shown in the above-described embodiments may be disposed at a downstream side of the compressor and used as an oil separator for separating the refrigerator oil flowed out from the compressor into the refrigeration cycle from the refrigerant vapor to return the refrigerator oil to the compressor. This enables the lubrication of the compressor to be improved and the amount of the refrigerator oil flowing out into the refrigeration cycle and entrained in the refrigerant to be decreased, so that the heat transfer performance of the evaporator and the condenser is improved and the energy efficiency of the air conditioner can be improved.
Also, the gas-liquid separator shown in the above-described embodiments may be disposed on the suction side of the compressor to use is as an accumulator for separating the refrigerant liquid failed to be evaporated in the evaporator from the refrigerant vapor to return only the refrigerant vapor to the compressor. This enables the prevention of the compressor from compressing the liquid and being damaged.
| Number | Date | Country | Kind |
|---|---|---|---|
| 2007-166343 | Jun 2007 | JP | national |
| 2007-320581 | Dec 2007 | JP | national |
| Filing Document | Filing Date | Country | Kind | 371c Date |
|---|---|---|---|---|
| PCT/JP08/60978 | 6/16/2008 | WO | 00 | 4/21/2010 |
