Claims
- 1. A gas oven comprising:
- at least one burner element disposed within an oven cavity of said gas oven;
- at least one control valve disposed within a gas line, said gas line connected to said burner element and to a gas source, wherein said control valve controls gas flow to said burner element;
- at least one temperature sensor positioned so as to detect temperature about said first burner element; and
- an ignitor disposed adjacent said at least one burner element;
- a controller electrically coupled to said ignitor, said at least one temperature sensor and to said at least one control valve wherein said controller ensures successful ignition of said at least one burner element by monitoring the temperature signals generated from said at least one temperature sensor to detect if said temperature signals increase at a rate that is greater than a predetermined ignition rate; wherein if consecutively monitored temperature signals generated by said temperature sensor do not increase at a rate that is greater than a predetermined ignition rate, said controller generates a control signal to close said respective control valve; and wherein said controller generates a control signal to maintain said at least one control valve in a closed position during a purge stage so as to purge said oven cavity of unburned fuel therein.
- 2. A gas oven in accordance with claim 1, wherein said a least one temperature sensor comprises a thermocouple.
- 3. A gas oven in accordance with claim 2, wherein said controller ensures successful ignition if the controller detects at least about a 2.0 mV increase in the temperature signals generated from said temperature sensor within about 10 seconds.
- 4. A gas oven in accordance with claim 1, wherein said a least one control valve comprises a solenoid valve.
- 5. A gas oven in accordance with claim 1, wherein if said controller detects a successful ignition, said controller monitors the temperature signals generated from said at least one sensor to detect a premature flameout.
- 6. A gas oven in accordance with claim 5, wherein said controller detects premature flameout if said temperature signals generated by said a least one temperature sensor are decreasing at a rate that is greater than a predetermined flameout rate or if said temperature signals generated by said at least one temperature sensor are increasing at a rate that is less than a predetermined flame rate.
- 7. A gas oven in accordance with claim 6, wherein said temperature signals generated by said at least one temperature sensor are monitored at one second intervals.
- 8. A gas oven in accordance with claim 7, wherein said controller compares each temperature signal generated to a temperature signal generated previously to detect the change in temperature signal over that time frame.
- 9. A gas oven in accordance with claim 8, wherein said time frame is about 14 seconds.
- 10. A gas oven in accordance with claim 8, wherein said temperature sensor is a type K thermocouple.
- 11. A gas oven in accordance with claim 10, wherein if said controller detects that said type K thermocouple is generating a signal between about 0 mV to about 5 mV and detects the change in the temperature signals over the selected time frame is not increasing at greater than a predetermined ignition rate, no ignition is detected.
- 12. A gas oven in accordance with claim 11, wherein said predetermined ignition rate is +2 mV over said time frame.
- 13. A gas oven in accordance with claim 10, wherein if said controller detects that said type K thermocouple is generating a signal between about 5 mV to about 15 mV and detects the change in the temperature signals over the selected time frame is decreasing at greater than a predetermined flameout rate, flameout is detected.
- 14. A gas oven in accordance with claim 13, wherein said predetermined rate is less than 0 mV over said time frame.
- 15. A gas oven in accordance with claim 10, wherein if said controller detects that said type K thermocouple is generating a signal greater than about 15 mV and detects the change in the temperature signals over the selected time frame is decreasing at greater than a predetermined flame rate, flameout is detected.
- 16. A gas oven in accordance with claim 15, wherein said predetermined rate is -2 mV over said time frame.
- 17. A gas oven comprising:
- a first burner element and a second burner element disposed within an oven cavity of said gas oven;
- a first control valve disposed within a first gas line, said first gas line connected to said first burner element and to a gas source, wherein said first control valve controls gas flow through said first burner element;
- a second control valve disposed within a second gas line, said gas line connected to said second burner element and to said gas source, wherein said second control valve controls gas through said second burner element;
- a first temperature sensor and a second temperature sensor positioned so as to detect temperature about said first and second burner elements, respectively; and
- a controller electrically coupled to said first and second control valves, and to said first and second temperature sensors wherein said controller ensures successful ignition of said first and second burner elements respectively by monitoring the temperature signals generated from said first and second temperature sensors respectively to detect if the temperature signals increase at a rate that is greater than a predetermined ignition rate;
- wherein if consecutively monitored temperature signals generated by said temperature sensor do not increase at a rate that is greater than a predetermined ignition rate, said controller generates a control signal to close said respective control valve; and wherein said controller generates a control signal to maintain said at least one control valve in a closed position during a purge stage so as to purge said oven cavity of unburned fuel therein.
- 18. A gas oven in accordance with claim 17, wherein said temperature sensors comprise thermocouples.
- 19. A gas oven in accordance with claim 18, wherein said controller ensures successful ignition if the controller detects at least about a 2.0 mV increase in the temperature signals generated from said respective thermocouples within about 10 seconds.
- 20. A gas oven in accordance with claim 17, wherein said control valves comprise solenoid valves.
- 21. A gas oven in accordance with claim 17, wherein if said controller detects a successful ignition, said controller monitors the temperature signals generated from said respective sensors to detect a premature flameout.
- 22. A gas oven in accordance with claim 21, wherein said controller detects premature flameout if the temperature signals generated by said respective temperature sensors are decreasing at a rate that is greater than a predetermined flameout rate or if said temperature signals generated by said respective temperature sensors are increasing at a rate that is less than a predetermined flame rate.
- 23. A gas oven in accordance with claim 22, wherein said temperature signals generated by said respective temperature sensors are monitored at one second intervals.
- 24. A gas oven in accordance with claim 23, wherein said controller compares each temperature signal generated to a temperature signal generated previously to detect the change in temperature signal over that time frame.
- 25. A gas oven in accordance with claim 24, wherein said time frame is about 14 seconds.
- 26. A gas oven in accordance with claim 24, wherein said temperature sensor is a type K thermocouple.
- 27. A gas oven in accordance with claim 26, wherein if said controller detects that said type K thermocouple is generating a signal between about 0 mV to about 5 mV and detects the change in the temperature signals over the selected time frame is not increasing at greater than a predetermined ignition rate, no ignition is detected.
- 28. A gas oven in accordance with claim 27, wherein said predetermined rate is +2 mV over said time frame.
- 29. A gas oven in accordance with claim 27, wherein if said controller detects that said type K thermocouple is generating a signal greater than about 15 mV and detects the change in the temperature signals over the selected time frame is increasing at less than a predetermined flame rate, flameout is detected.
- 30. A gas oven in accordance with claim 29, wherein said predetermined rate is -2 mV over said time frame.
- 31. A gas oven in accordance with claim 26, wherein if said controller detects that said type K thermocouple is generating a signal between about 5 mV to about 15 mV and detects the change in the temperature signals over the selected time frame is decreasing at greater than a predetermined flameout rate, flameout is detected.
- 32. A gas oven in accordance with claim 31, wherein said predetermined rate is less than 0 mV over said time frame.
CROSS REFERENCE TO RELATED APPLICATION
This invention is a continuation-in-part of commonly assigned U.S. Pat. No. 5,791,890.--Ser. No. 08/516,595, entitled "Gas Oven Fuel Control With Proof of Ignition," filed Aug. 18, 1995, which is incorporated herein by reference.
US Referenced Citations (25)
Foreign Referenced Citations (3)
Number |
Date |
Country |
0727616 |
Aug 1996 |
EPX |
0718562 |
Dec 1996 |
EPX |
9719296 |
May 1997 |
WOX |
Continuation in Parts (1)
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Number |
Date |
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Parent |
516595 |
Aug 1995 |
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