Gas passage structure with improved seal members in a compressor

Information

  • Patent Grant
  • 6568915
  • Patent Number
    6,568,915
  • Date Filed
    Friday, September 28, 2001
    22 years ago
  • Date Issued
    Tuesday, May 27, 2003
    21 years ago
Abstract
The number of seal members relating to a gas flow control valve can be reduced. A displacement control valve 25 is attached to a fixed coupling surface 193 on the outer wall surface of a rear housing 19. A gasket 45 is interposed between end surfaces 362 and 414 of the displacement control valve 25 side and a coupling surface 193. A sealing elastic layer 452 of the gasket 45 is in close contact with the end surfaces 362 and 414, and a sealing elastic layer 453 is in close contact with the coupling surface 193. A pressure supply passage 30 and a gas passage 413 are communicated with each other via a communication port 454 on the gasket 45. A pressure supply passage 31 is communicated with an insertion recess 33 that is communicated with a valve port 431.
Description




BACKGROUND OF THE INVENTION




1. Field of the Invention




The present invention relates to a gas passage structure in a compressor in which a compression operating body is moved by the rotation of a rotating shaft, a gas flow control valve, that controls the gas flow in a gas passage within a main body of the compressor that compresses and discharges gas by means of the action of the compression operating body, is provided, and the gas flow control valve is attached to the main body of the compressor so as to oppose a gas passage forming body that forms the gas passage.




2. Description of the Related Art




In a compressor of variable displacement type such as that disclosed in Japanese Unexamined Patent Publication (Kokai) No. 6-336978, refrigerant is supplied from a discharge chamber to a crank chamber and, at the same time, is discharged from the crank chamber to a suction chamber to control the pressure in the crank chamber, and displacement control is carried out in a manner that the inclination of a swash plate is increased by a pressure drop in the crank chamber and decreased by a pressure increase in the crank chamber. The refrigerant in the discharge chamber is sent to the crank chamber through a supply passage and the refrigerant in the crank chamber flows into the suction chamber through a bleed passage. A control valve is interposed in the supply passage. The control valve controls the flow rate of the refrigerant sent from the discharge chamber to the crank chamber.




The control valve is attached to a rear housing that forms the discharge chamber and the suction chamber, and a part of the control valve is exposed on the outside of the compressor. In this structure, in which part of the control valve is exposed, it is necessary to prevent the refrigerant in the compressor from leaking out, through the coupling surface between the control valve and the rear housing, to the outer side of the compressor. It is also necessary to prevent the supply passage that runs from the control valve to the discharge chamber and the supply passage that runs from the control valve to the crank chamber from communicating with each other through the coupling surface. Therefore, plural ring shaped seal members are interposed between the outer surface of the control valve and the rear housing.




However, the structure, in which plural seal members of ring shape are interposed between the outer surface of the control valve and the rear housing, makes the work of assembling a compressor equipped with the control valve intricate. Moreover, if the number of seal members is increased, the cost of the compressor is also increased.




The seal members described above are made of rubber and a seal member, deformed elastically between the outer surface of the control valve and the rear housing, prevents the refrigerant from leaking. When carbon dioxide is used as refrigerant, it is used at a pressure higher than that when a chlorofluorocarbon-type refrigerant is used, and carbon dioxide at high pressure can easily permeate the inner side of the rubber seal member. If the carbon dioxide at high pressure permeates the inner side of the rubber seal member while the compressor is in operation and the pressure of the carbon dioxide drops when the operation of the compressor is terminated, the carbon dioxide that has permeated the inner side of the seal member expands. A foaming phenomenon, in which the carbon dioxide in the inner side of the seal member expands, damages the rubber seal member. The damage to the seal member causes the sealing performance of the seal member to degrade. Therefore, malfunctions, in that part of the refrigerant to be sent to the crank chamber leaks out of the compressor or that the refrigerant is sent to the crank chamber excessively, are caused. If the refrigerant leaks out of the compressor, the quantity of the refrigerant runs low and the efficiency of the compressor is degraded. If the refrigerant is sent to the crank chamber excessively, a stable displacement control is impeded.




SUMMARY OF THE INVENTION




The first object of the present invention is to reduce the number of the seal members relating to the gas flow control valve that controls the gas flow in the gas passage within the main body of the compressor. The second object of the present invention is to prevent an abnormal gas flow due to the damage of the seal members.




Therefore, the present invention applies to a compressor, in which a gas transfer body is moved by the rotation of the rotating shaft, gases are transferred by the action of the gas transfer body, and a gas flow control valve that controls the gas flow in the gas passage within the compressor is provided. In the first aspect of the present invention, a seal means that is formed by one seal member or plural seal members is interposed between installing surfaces, opposing the gas flow control valve, on the gas passage forming body side, and installing surfaces, opposing the gas passage forming body, on the gas flow control valve side, a first gas passage that passes within the gas passage forming body is connected to an inner valve port of the gas flow control valve, a second gas passage that passes within the gas passage forming body is connected to the valve port of the gas flow control valve so that the second gas passage is communicated with the first gas passage via the valve port, the first gas passage and the second gas passage are penetrated through each of the opposing installing surfaces within the surrounded area on each of the opposing installing surfaces surrounded by seal operating portions of the one or plural seal members, and at least either the first gas passage or the second gas passage penetrates through the seal operating portions of the one or plural seal members.




Both the first gas passage and the second gas passage are prevented from communicating with the outer side of the compressor via the opposing installing surfaces by the seal operating portions of the one or plural seal members. Therefore, the gas in the first gas passage and that in the second passage do not leak out of the compressor. The first gas passage and the second gas passage are prevented from communication with each other via the opposing installing surfaces by the seal operating portions of the one or plural seal members. Therefore, the first gas passage and the second gas passage are communicated with each other only via the valve port. In the structure in which at least either the first gas passage or the second gas passage penetrates through the seal member, the prevention of communication between the first gas passage and the outside of the compressor, between the second gas passage and the outside of the compressor, and between the first gas passage and the second gas passage can be achieved by the single seal member.




In another embodiment of the present invention, the compressor of the first embodiment of the present invention is modified into a compressor of a variable displacement type, comprising a swash plate contained in a control pressure chamber so that integral rotation with the rotating shaft is allowed and the inclination angle, with respect to the rotating shaft, can be varied, and plural pistons, which are arranged around the rotating shaft and perform reciprocating motion in accordance with the inclination angle of the swash plate, wherein: gas is supplied from a discharge pressure area to the control pressure chamber via a pressure supply passage; gas is released from the control pressure chamber to a suction pressure area via a pressure release passage to control the pressure in the control pressure chamber; the inclination angle of the swash plate is increased by a pressure drop in the control pressure chamber and the inclination angle of the swash plate is decreased by a pressure increase in the control pressure chamber; and the gas flow control valve controls the gas flow in the pressure supply passage or the gas flow in the pressure release passage.




The present invention can be appropriately applied to the gas flow control valve which controls the displacement of the compressor of variable displacement type.




The present invention may be more fully understood from the description of the preferred embodiments of the invention set forth below, together with the accompanying drawings.











BRIEF DESCRIPTION OF THE DRAWINGS




In the drawings:





FIG. 1

is a profile cross-sectional view of the whole compressor in the first embodiment.





FIG. 2

is a section view taken along line A—A in FIG.


1


.





FIG. 3

is a section view taken along line B—B in FIG.


1


.





FIG. 4

is a profile cross-sectional view of the displacement control valve.





FIG. 5

is a profile cross-sectional view of the whole compressor in the second embodiment.





FIG. 6

is a profile cross-sectional view of the displacement control valve.





FIG. 7

is a profile cross-sectional view of the displacement control valve in the third embodiment.











DESCRIPTION OF THE PREFERRED EMBODIMENTS




The first embodiment, in which the present invention is embodied in a compressor of variable displacement type, is described below with reference to FIG.


1


through FIG.


4


. Carbon dioxide is used as refrigerant in the present invention.




As shown in

FIG. 1

, a rotating shaft


13


is supported by a cylinder block


11


and a front housing


12


that form a control pressure chamber


121


. The rotating shaft


13


receives a rotational drive force from an external power source (a vehicle engine, for example). Not only is a rotary support


14


fixed to the rotating shaft


13


but, also, a swash plate


15


is supported by the rotating shaft


13


so that the swash plate can slide, move, and incline in the axial direction of the rotating shaft


13


. As shown in

FIG. 2

, a pair of guide pins


16


is fixed to the swash plate


15


. The guide pins


16


fixed to the swash plate


15


are slidably inserted into guide holes


141


formed on the rotary support


14


. By engagement with the guide holes


141


and the guide pins


16


, the swash plate


15


can move and incline in the axial direction of the rotating shaft


13


and rotate integrally with the rotating shaft


13


. Inclination and movement of the swash plate


15


is guided by the relationship between the guide holes


141


and the guide pins


16


, and the slide supporting action of the rotating shaft


13


.




As shown in

FIG. 1

, plural cylinder bores


111


(although only one is shown in

FIG. 1

, five are used in this embodiment as shown in

FIG. 3

) are arranged around the rotating shaft


13


in the cylinder block


11


. A piston


17


is housed in each cylinder bore


111


. The rotational motion of the swash plate


15


, which rotates integrally with the rotating shaft


13


, is converted into a reciprocating motion of the piston


17


via shoes


18


, and the pistons


17


move back and forth in the cylinder bores


111


.




A suction chamber


191


and a discharge chamber


192


are defined and formed in a rear housing


19


. The refrigerant in the suction chamber


191


, which is a suction pressure area, flows into the cylinder bore


111


, after pushing back a suction valve


211


on a valve forming plate


21


, from a suction port


201


on a valve plate


20


, due to the reversing motion (movement from right to left in

FIG. 1

) of the piston


17


. The refrigerant that flows into the cylinder bore


111


is discharged to the discharge chamber


192


, which is a discharge pressure area, from a discharge port


202


on the valve plate


20


, after pushing back a discharge valve


221


on a valve forming plate


22


, due to the advancing motion (movement from left to right in

FIG. 1

) of the piston


17


, which is the compression operating body. The discharge valve


221


comes into contact with a retainer


231


on a retainer forming plate


23


, resulting in a restriction on the opening of the discharge valve


221


.




Pressure supply passages


30


and


31


, which connect the discharge chamber


192


and the control pressure chamber


121


, pass the refrigerant in the discharge chamber


192


to the control pressure chamber


121


. The refrigerant in the control pressure chamber


121


flows out into the suction chamber


191


through a pressure release passage


32


that connects the control pressure chamber


121


and the suction chamber


191


. An electromagnetic displacement control valve


25


is interposed between the pressure supply passages


30


and


31


.




The displacement control valve


25


is controlled by a controller (not shown), which controls the energization and deenergization of the displacement control valve


25


based on the passenger compartment temperature detected by a passenger compartment temperature detector (not shown), which detects the passenger compartment temperature in a vehicle, and the target passenger compartment temperature set by a passenger compartment temperature adjuster (not shown).




The inclination angle of the swash plate


15


is changed based on the pressure control in the control pressure chamber


121


. When the pressure in the control pressure chamber


121


increases, the inclination angle of the swash plate


15


decreases, and when the pressure in the control pressure chamber


121


decreases, the inclination angle of the swash plate


15


increases. The supply of refrigerant from the discharge chamber


192


to the control pressure chamber


121


is controlled by the displacement control valve


25


. When refrigerant is supplied from the discharge chamber


192


to the control pressure chamber


121


, the pressure in the control pressure chamber


121


increases, and when the supply of refrigerant from the discharge chamber


192


to the control pressure chamber


121


is terminated, the pressure in the control pressure chamber


121


decreases. That is, the inclination angle of the swash plate


15


is controlled by the displacement control valve


25


.





FIG. 4

shows the internal structure of the displacement control valve


25


, that is, a gas flow control valve. The displacement control valve


25


comprises a solenoid portion


34


and a valve portion


35


. The solenoid portion


34


comprises a coil


37


contained in a housing


36


, a cylindrical fixed iron core


38


, a cylindrical movable iron core


39


, and a compression spring


40


, which biases the movable iron core


39


in the direction so as to move away from the fixed iron core


38


. When the coil


37


is energized with current, an electromagnetic force, which biases the movable iron core


39


to the fixed iron core


38


side, is generated. The valve portion


35


comprises a cylindrical guide body


41


fixed to the housing


36


, a valve body


42


of rod shape penetrated through the guide body


41


and the fixed iron core


38


, and connected and fixed to the movable iron core


39


, and a cylindrical valve port forming body


43


fixed to the guide body


41


.




An insertion recess


411


is recessed on an end surface


414


of the guide body


41


and the valve port forming body


43


is inserted into and fixed to the insertion recess


411


. A gas chamber


412


is recessed at the bottom of the insertion recess


411


, and the tip portion of the valve body


42


protrudes into the gas chamber


412


. A gas passage


413


is formed in the guide body


41


. The gas passage


413


runs from the end surface


414


of the guide body


41


to the gas chamber


412


through the inside of the guide body


41


.




A valve port


431


is formed in the valve port forming body


43


so as to penetrate through the center of the cylindrical valve port forming body


43


. The valve body


42


comes into contact with the end surface of the valve port forming body


43


when the coil


37


is energized with current, and is arranged at a valve-closing position to shield the valve port


431


from the gas chamber


412


. The valve body


42


is moved away from the end surface of the valve port forming body


43


by the spring force of the compression spring


40


in a state where the coil


37


is not energized with current, and is arranged at a valve-opening position to connect the valve port


431


and the gas chamber


412


.




The housing


36


comprises a cylindrical portion


363


and a lid portion


364


fixed closely to the end portion of the cylindrical portion


363


, and the coupling portion between the cylindrical portion


363


and the lid portion


364


is sealed.




The displacement control valve


25


is installed onto a suitable coupling surface


193


on the outer wall surface of the rear housing


19


by tightening screws


44


. On the coupling surface


193


, an insertion recess


33


is arranged and the valve port forming body


43


is inserted into the insertion recess


33


in a situation where the displacement control valve


25


is installed to the coupling surface


193


. When the valve port forming body


43


is inserted into the insertion recess


33


, the valve port


431


is communicated with the insertion recess


33


. A coupling flange


361


is formed on the circumferential surface of the end portion of the housing


36


of the displacement control valve


25


, and an end surface


362


of the coupling flange


361


and the end surface


414


of the guide body


41


are arranged so that both are on the same plane.




Between the end surfaces


362


,


414


and the coupling surface


193


, a ring shaped gasket


45


is interposed so as to surround the valve port forming body


43


. The gasket


45


comprises a metal substrate


451


and rubber sealing elastic layers


452


and


453


, which are baked onto both surfaces of the substrate


451


. The sealing elastic layer


452


is in close contact with the end surfaces


362


and


414


, and the sealing elastic layer


453


is in close contact with the coupling surface


193


.




A communication port


454


is installed in the gasket


45


so as to penetrate the sealing elastic layers


452


and


453


, and the pressure supply passage


30


and the gas passage


413


are communicated with each other through the communication port


454


. The pressure supply passage


31


is communicated with the insertion recess


33


. When the valve body


42


is at a valve-opening position, the pressure supply passage


30


and the pressure supply passage


31


are communicated with each other through the communication port


454


, the gas passage


413


, the gas chamber


412


, the valve port


431


, and the insertion recess


33


, and the refrigerant in the discharge chamber


192


is sent to the control pressure chambers


121


.




As shown in

FIG. 1

, the maximum inclination angle of the swash plate


15


is defined when the swash plate


15


comes into contact with the rotary support


14


. The minimum inclination angle of the swash plate


15


is defined when a circlip


24


on the rotating shaft


13


comes into contact with the swash plate


15


.




The discharge chamber


192


and the suction chamber


191


are connected via an external refrigerant circuit


26


. The refrigerant, which flows out from the discharge chamber


192


into the external refrigerant circuit


26


, is fed back to the suction chamber


191


via a condenser


27


, an expansion valve


28


, and an evaporator


29


.




The following effects can be obtained in the first embodiment.




(1-1)




A first gas passage L


1


(the symbol is omitted in the figure), comprising the pressure supply passage


30


, the communication port


454


, the gas passage


413


, and the gas chamber


412


, is penetrated through the gasket


45


. Therefore, the sealing elastic layer


452


of the gasket


45


prevents the refrigerant in the first gas passage L


1


from leaking out of the compressor along the end surfaces


362


and


414


. Moreover, the sealing elastic layer


453


of the gasket


45


prevents the refrigerant in the first gas passage L


1


from leaking out of the compressor along the coupling surface


193


.




The first gas passage L


1


, comprising the pressure supply passage


30


, the communication port


454


, the gas passage


413


, and the gas chamber


412


, is communicated with the discharge chamber


192


, and a second gas passage L


2


(the symbol is omitted in the figure), comprising the pressure supply passage


31


, the insertion recess


33


, and the valve port


431


, is communicated with the control pressure chamber


121


. Therefore, the pressure in the first gas passage L


1


is higher than that in the second gas passage L


2


. The sealing elastic layer


452


prevents the refrigerant in the first gas passage L


1


of a higher pressure from flowing into the second gas passage L


2


of a lower pressure along the end surface


414


and a circumferential surface


432


of the valve port forming body


43


. The sealing elastic layer


453


prevents the refrigerant in the first gas passage L


1


from flowing into the second gas passage L


2


along the coupling surface


193


and the circumferential surface


432


of the valve port forming body


43


. Moreover, the sealing elastic layer


452


prevents the refrigerant in the second gas passage L


2


from leaking out of the compressor along the end surfaces


362


and


414


, and the sealing elastic layer


453


prevents the refrigerant in the second gas passage L


2


from leaking out of the compressor along the coupling surface


193


.




A surface S


1


(shown in

FIG. 4

) of the sealing elastic layer


452


, which in close contact with the end surfaces


362


and


414


, and a surface S


2


(shown in

FIG. 4

) of the sealing elastic layer


453


, which is in close contact with the coupling surface


193


, are seal operating portions of the gasket


45


. The end surfaces


362


and


414


, the circumferential surface


432


of the valve port forming body


43


, and an end surface


433


of the valve port forming body


43


are installing surfaces of the displacement control valve


25


. The installing surfaces of the displacement control valve oppose (face) the rear housing


19


, that is, a gas passage forming body. The coupling surface


193


, a circumferential surface


331


of the insertion recess


33


, and a bottom surface


332


of the insertion recess


33


are installing surfaces, opposing the displacement control valve


25


, of the rear housing


19


. The installing surfaces of the rear housing


19


oppose (face) the displacement control valve


25


. The first gas passage L


1


and the second gas passage L


2


penetrate through each of the opposing installing surfaces in the surrounded area on each of the installation opposing surfaces surrounded by the seal operating portions S


1


and S


2


of the gasket


45


. Moreover, the first gas passage L


1


penetrates through the seal operating portions S


1


and S


2


of the gasket


45


. In such a structure, into which the first gas passage L


1


and the second gas passage L


2


penetrate, the prevention of communications between the first gas passage L


1


and the outside of the compressor, between the second gas passage L


2


and the outside of the compressor, and between the first gas passage L


1


and the second gas passage L


2


can be achieved by only the single gasket


45


.




(1-2)




The surfaces of the sealing elastic layers


452


and


453


, which are the seal operating portions S


1


and S


2


of the gasket


45


are planes. The entire surface of the plane of the sealing elastic layer


452


can be pressed by pressure and comes into contact with the planes of the end surfaces


362


and


414


, and the entire surface of the plane of the sealing elastic layer


453


can be pressed by pressure and comes into contact with the plane of the coupling surface


193


. The coupling between planes has advantages in equalizing the pressure-pressed contact at arbitrary points on the plane, and sealing by the gasket


45


on the planes of the end surfaces


362


and


414


, and the coupling surface


193


has advantages in improving the reliability of the sealing operation. Moreover, damage to the sealing elastic member due to the foaming phenomenon can be suppressed.




(1-3)




For example, when the outer circumferential surface of a column and the inner circumferential surface of a cylinder are pressed by the pressure and made to come into contact with each other for coupling, the portions where the outer circumferential surface of the column and the inner circumferential surface of the cylinder are pressed by pressure and come into contact are limited to only part of the circumferential surface in the circumferential direction. That is, it is impossible for the entire outer circumferential surface of the column and the entire inner circumferential surface of the cylinder to be uniformly pressed by the pressure and come into contact with each other. Therefore, when a ring shaped seal member is interposed between the outer circumferential surface of the column and the inner circumferential surface of the cylinder, it is necessary to elastically transform a thick rubber seal member into a thin one and generate a uniform sealing operation over the entire circumferential surface in the circumferential direction. Employing a thick seal member increases the quantity of the refrigerant of carbon dioxide that permeates the seal member and the damages of the seal member due to the foaming phenomenon.




Because the entire surface of the plane of the sealing elastic layer


452


can be uniformly pressed by pressure and comes into contact with the planes of the end surfaces


362


and


414


, the thickness of the sealing elastic layer


452


can be reduced. Moreover, because the entire surface of the plane of the sealing elastic layer


453


can be uniformly pressed by pressure and comes into contact with the plane of the coupling surface


193


, the thickness of the sealing elastic layer


453


can also be reduced. Therefore, the quantity of the carbon dioxide refrigerant that permeates the sealing elastic layers


452


and


453


is small and damage to the sealing elastic layers


452


and


453


due to the foaming phenomenon is avoided.




(1-4)




The gasket


45


is formed by baking the sealing elastic layers


452


and


453


, which are sealing elastic members, on both sides of the substrate


451


. The thickness of the baked sealing elastic layers


452


and


453


can be reduced and therefore the quantity of the high-pressure carbon dioxide refrigerant that permeates the sealing elastic layers


452


and


453


is small. Therefore, damage to the sealing elastic layers


452


and


453


, due to the foaming phenomenon, is avoided.




Next the second embodiment in

FIGS. 5 and 6

is described below. The same symbols are attached to the same components as in the first embodiment.




A valve portion


50


contained in a housing


59


of a displacement control valve


46


comprises a valve port forming body


51


, a passage forming body


52


, a valve body


53


, and the compression spring


40


. An end surface


521


of the passage forming body


52


is opposing the coupling surface


193


of the rear housing


19


via a gasket


45


A. The end surface


521


is the opposing installing surface of the displacement control valve


46


.




A valve port


511


is formed in the valve port forming body


51


and the valve body


53


contained in a housing chamber


512


in the valve port forming body


51


opens and closes the valve port


511


. A gas passage


48


is formed in the valve port forming body


51


and the passage forming body


52


so as to communicate with the housing chamber


512


. A gas passage


49


is formed in the passage forming body


52


so as to communicate with the valve port


511


. The gas passage


48


communicates with the pressure supply passage


30


via the communication port


454


formed in the gasket


45


A. The gas passage


49


communicates with the pressure supply passage


31


via a communication port


455


formed in the gasket


45


A. Moreover, a pressure sensitive passage


58


is formed in the passage forming body


52


. The pressure sensitive passage


58


communicates with the suction chamber


191


via a communication port


456


formed in the gasket


45


A and a gas passage


194


formed in the rear housing


19


.




A solenoid portion


54


of the displacement control valve


46


comprises a coil


55


, a fixed iron core


56


, and a movable iron core


57


, and the valve body


53


penetrates through the fixed iron core


56


and comes into contact with the movable iron core


57


. When the coil


55


is energized with current, the valve body


53


is biased in the direction so that the valve body


53


closes the valve port


511


by overcoming the spring force of the compression spring


40


. When the coil


55


is not energized with current, the valve body


53


is arranged at the valve-opening position so that the valve port


511


is opened to the maximum.




A pressure sensitive means


47


is built in the displacement control valve


46


. The pressure sensitive means


47


comprises a pressure sensitive housing


471


, a bellows


472


, a pressure sensitive chamber


473


defined in the pressure sensitive housing


471


by the bellows


472


, and a pressure sensitive spring


474


contained in the bellows


472


.




The gas pressure of the refrigerant in the suction chamber


191


acts on the bellows


472


via the gas passage


194


, the communication port


456


, the pressure sensitive passage


58


, and the pressure sensitive chamber


473


. The valve body


53


is connected to the bellows


472


and the valve body


53


opens and closes the valve port


511


. The spring force of the pressure sensitive spring


474


acts on the valve body


53


in a direction so as to open the valve port


511


. The electromagnetic drive force of the coil


55


of the displacement control valve


46


biases the valve body


53


in the direction so as to close the valve port


511


. The displacement control valve


46


controls the supply of a suction pressure according to the value of the current supplied to the coil


55


. The coil


55


receives the excitation and demagnetization control of the controller (not shown), and the controller controls the excitation and demagnetization of the displacement control valve


46


based on the temperature detected by the passenger compartment temperature detector (not shown) that detects the passenger compartment temperature in the vehicle and based on the target passenger compartment temperature set by the passenger compartment temperature adjuster (not shown).




When the valve port


511


of the displacement control valve


46


is open, the refrigerant in the discharge chamber


192


is sent to the control pressure chamber


121


via the valve port


511


and the pressure supply passages


30


and


31


. When the value of the electric current supplied to the coil


55


is raised, the opening of the valve decreases, and the flow rate of the refrigerant supplied from the discharge chamber


192


to the control pressure chamber


121


decreases. Because the refrigerant in the control pressure chamber


121


flows out into the suction chamber


191


through the pressure release passage


32


, the pressure in the control pressure chamber


121


drops. Therefore, the inclination angle of the swash plate


15


increases and the discharge displacement increases. The increase in the discharge displacement causes the suction pressure to drop. When the value of the supplied electric current is lowered, the opening of the valve increases and the flow rate of refrigerant supplied from the discharge chamber


192


to the control chamber


121


increases. Therefore, the pressure in the control pressure chamber


121


is raised, the inclination angle of the swash plate


15


decreases and the discharge displacement decreases. The decrease of the discharge displacement causes the suction pressure to increase.




The relative position of the valve body


53


with respect to the valve port


511


, that is, the opening of the valve, is influenced by the gas pressure of the refrigerant in the suction chamber


191


. The gas pressure of the refrigerant in the suction chamber


191


reflects the thermal load. The larger the thermal load is, that is, the higher the gas pressure of the refrigerant in the suction chamber


191


is, the larger the contraction, due to the gas pressure, the bellows


472


suffers. In other words, as the thermal load becomes larger, the valve body


53


moves in the direction so as to close the valve port


511


, and the opening of the valve decreases. Therefore, the inclination angle of the swash plate


15


increases because the flow rate of refrigerant supplied from the discharge chamber


192


to the control pressure chamber


121


decreases, and the discharge displacement increases. The increase in the discharge displacement causes the thermal load to decrease. On the contrary, as the thermal load becomes smaller, the valve body


53


moves in the direction so as to open the valve port


511


and the opening of the valve increases. Therefore, the inclination angle of the swash plate


15


decreases because the flow rate of refrigerant supplied from the discharge chamber


192


to the control pressure chamber


121


increases, and the discharge displacement decreases. The decrease of the discharge displacement causes the thermal load to increase.




The gasket


45


A, which is interposed between the displacement control valve


46


that carries out the displacement control as mentioned above and the rear housing


19


, carries out the same function as that of the gasket


45


in the first embodiment. Moreover, the gasket


45


A prevents the refrigerant from leaking out of the compressor from the pressure sensitive passage


58


and leaking from the pressure supply passages


30


and


31


to the pressure sensitive passage


58


and a passage


194


.




Next, the third embodiment in

FIG. 7

will be described. The same symbols are attached to the same components as those in the first embodiment.




In this embodiment, a gasket


45


B that has a small diameter and a ring shape, and a gasket


45


C that has a large diameter and a ring shape are used. The diameter of an outer circumferential edge


457


of the gasket


45


B is made smaller than that of an inner circumferential edge


458


of the gasket


45


C, and the pressure supply passage


30


and the gas passage


413


are communicated by the space between the outer circumferential edge


457


of the gasket


45


B and the inner circumferential edge


458


of the gasket


45


C.




In the present invention, the following embodiments can be realized.




(1) Seal members made of only sealing elastic materials are used.




(2) Seal members made of only sealing elastic materials are fixed to the opposing installing surfaces of the gas flow control valve side.




(3) Seal members made of only sealing elastic materials are fixed to the opposing installing surfaces of the main body side of the compressor.




(4) The present invention is applied to a compressor of a variable displacement type, in which a displacement control valve is interposed on the pressure release passage


32


so that the movement of the refrigerant from the control pressure chamber


121


to the suction chamber


191


is controlled thereby.




(5) The present invention is applied to a gas flow control valve (that is, a relief valve), which allows part of the refrigerant in the discharge pressure area to escape to the suction pressure area when the pressure in the discharge pressure area becomes abnormally high.




As described in detail above, the present invention can be expected to bring an excellent effect in that the number of seal members can be reduced because the first gas passage and the second gas passage are made to penetrate through each opposing installing surface in the surrounded area on each opposing installing surface surrounded by the seal operating portions of the seal members, and at least either the first gas passage or the second gas passage is made to penetrate through the seal operating portions of the seal members.




The present invention, in which the seal operating portions of the seal members are plane, will bring about an excellent effect in that an abnormal gas flow due to damage to the seal members relating to the gas flow control valve can be prevented.




While the invention has been described by reference to specific embodiments chosen for the purpose of illustration, it should be apparent that numerous modifications could be made thereto by those skilled in the art without departing from the basic concept and scope of the invention.



Claims
  • 1. A gas passage structure in a compressor in which a compression operating body is moved by the rotation of a rotating shaft, a gas flow control valve that controls the gas flow in gas passages in the compressor that compresses and discharges the gas by means of the action of the compression operating body, is provided and the gas flow control valve is attached to the main body of the compressor so as to oppose a gas passage forming body that forms the gas passage, wherein:a seal means that is formed by one seal member or plural seal members is interposed between an installing surface an the gas passage forming body side, and an installing surface on the gas flow control valve side that opposes the gas passage forming body; a first gas passage, of the gas passages that passes within the gas passage forming body and the gas flow control valve is connected to an inner valve port of the gas flow control valve; a second gas passage, of the gas passages, that passes within the gas passage forming body and the gas flow control valve is connected to a second valve port of the gas flow control valve so that the second gas passage is communicated with the first gas passage via the second valve port; the first gas passage and the second gas passage penetrate through each of the opposing installing surfaces in a surrounded area on each of the opposing installing surfaces surrounded by a seal operating portion of the seal member or plural seal members; and at least either the first gas passage or the second gas passage penetrates through the seal operating portion of the seal member or plural seal members.
  • 2. A gas passage structure in a compressor, as set forth in claim 1, wherein the seal means comprises plural seal members one of which has a small diameter and a ring shape and another of which has a large diameter and a ring shape, and a gas passage is formed between the inner circumferential edge of the large diameter ring-shaped seal member and the outer circumferential edge of the small diameter ring-shaped seal member.
  • 3. A gas passage structure in a compressor, as set forth in claim 1, wherein the seal operating portions of the seal member or the plural seal members on each of the opposing installing surfaces are planar.
  • 4. A gas passage structure in a compressor, as set forth in claim 1, wherein the seal member is a gasket comprising a substrate, to both surfaces of which sealing elastic materials are fixed.
  • 5. A gas passage structure in a compressor, as set forth in claim 1;wherein the compressor is a compressor of a variable displacement type, which comprises a swash plate contained in a control pressure chamber so that integral rotation with the rotating shaft is allowed and the inclination angle thereof with respect to the rotating shaft can be varied, and plural pistons, which are arranged around the rotating shaft and perform reciprocating motion in accordance with the inclination angle of the swash plate, and in which gas is supplied from a discharge pressure area to the control pressure chamber via a pressure supply passage, gas is released from the control pressure chamber to a suction pressure area via a pressure release passage to control the pressure in the control pressure chamber, the inclination angle of the swash plate is increased by pressure drop in the control pressure chamber and the inclination angle of the swash plate is decreased by a pressure increase in the control pressure chamber; and wherein the gas flow control valve controls the gas flow in the pressure supply passage or the gas flow in the pressure release passage.
Priority Claims (1)
Number Date Country Kind
2000-306180 Oct 2000 JP
US Referenced Citations (2)
Number Name Date Kind
2911183 Mathews et al. Nov 1959 A
6149397 Mizutani et al. Nov 2000 A
Foreign Referenced Citations (2)
Number Date Country
A-6-336978 Dec 1994 JP
A-9-209960 Aug 1997 JP