Information
-
Patent Grant
-
6568915
-
Patent Number
6,568,915
-
Date Filed
Friday, September 28, 200123 years ago
-
Date Issued
Tuesday, May 27, 200321 years ago
-
Inventors
-
Original Assignees
-
Examiners
- Freay; Charles G.
- Gray; Michael K.
Agents
-
CPC
-
US Classifications
Field of Search
US
- 417 2222
- 417 269
- 137 884
- 251 12902
-
International Classifications
- F04B126
- E03B1704
- F16K3102
-
Abstract
The number of seal members relating to a gas flow control valve can be reduced. A displacement control valve 25 is attached to a fixed coupling surface 193 on the outer wall surface of a rear housing 19. A gasket 45 is interposed between end surfaces 362 and 414 of the displacement control valve 25 side and a coupling surface 193. A sealing elastic layer 452 of the gasket 45 is in close contact with the end surfaces 362 and 414, and a sealing elastic layer 453 is in close contact with the coupling surface 193. A pressure supply passage 30 and a gas passage 413 are communicated with each other via a communication port 454 on the gasket 45. A pressure supply passage 31 is communicated with an insertion recess 33 that is communicated with a valve port 431.
Description
BACKGROUND OF THE INVENTION
1. Field of the Invention
The present invention relates to a gas passage structure in a compressor in which a compression operating body is moved by the rotation of a rotating shaft, a gas flow control valve, that controls the gas flow in a gas passage within a main body of the compressor that compresses and discharges gas by means of the action of the compression operating body, is provided, and the gas flow control valve is attached to the main body of the compressor so as to oppose a gas passage forming body that forms the gas passage.
2. Description of the Related Art
In a compressor of variable displacement type such as that disclosed in Japanese Unexamined Patent Publication (Kokai) No. 6-336978, refrigerant is supplied from a discharge chamber to a crank chamber and, at the same time, is discharged from the crank chamber to a suction chamber to control the pressure in the crank chamber, and displacement control is carried out in a manner that the inclination of a swash plate is increased by a pressure drop in the crank chamber and decreased by a pressure increase in the crank chamber. The refrigerant in the discharge chamber is sent to the crank chamber through a supply passage and the refrigerant in the crank chamber flows into the suction chamber through a bleed passage. A control valve is interposed in the supply passage. The control valve controls the flow rate of the refrigerant sent from the discharge chamber to the crank chamber.
The control valve is attached to a rear housing that forms the discharge chamber and the suction chamber, and a part of the control valve is exposed on the outside of the compressor. In this structure, in which part of the control valve is exposed, it is necessary to prevent the refrigerant in the compressor from leaking out, through the coupling surface between the control valve and the rear housing, to the outer side of the compressor. It is also necessary to prevent the supply passage that runs from the control valve to the discharge chamber and the supply passage that runs from the control valve to the crank chamber from communicating with each other through the coupling surface. Therefore, plural ring shaped seal members are interposed between the outer surface of the control valve and the rear housing.
However, the structure, in which plural seal members of ring shape are interposed between the outer surface of the control valve and the rear housing, makes the work of assembling a compressor equipped with the control valve intricate. Moreover, if the number of seal members is increased, the cost of the compressor is also increased.
The seal members described above are made of rubber and a seal member, deformed elastically between the outer surface of the control valve and the rear housing, prevents the refrigerant from leaking. When carbon dioxide is used as refrigerant, it is used at a pressure higher than that when a chlorofluorocarbon-type refrigerant is used, and carbon dioxide at high pressure can easily permeate the inner side of the rubber seal member. If the carbon dioxide at high pressure permeates the inner side of the rubber seal member while the compressor is in operation and the pressure of the carbon dioxide drops when the operation of the compressor is terminated, the carbon dioxide that has permeated the inner side of the seal member expands. A foaming phenomenon, in which the carbon dioxide in the inner side of the seal member expands, damages the rubber seal member. The damage to the seal member causes the sealing performance of the seal member to degrade. Therefore, malfunctions, in that part of the refrigerant to be sent to the crank chamber leaks out of the compressor or that the refrigerant is sent to the crank chamber excessively, are caused. If the refrigerant leaks out of the compressor, the quantity of the refrigerant runs low and the efficiency of the compressor is degraded. If the refrigerant is sent to the crank chamber excessively, a stable displacement control is impeded.
SUMMARY OF THE INVENTION
The first object of the present invention is to reduce the number of the seal members relating to the gas flow control valve that controls the gas flow in the gas passage within the main body of the compressor. The second object of the present invention is to prevent an abnormal gas flow due to the damage of the seal members.
Therefore, the present invention applies to a compressor, in which a gas transfer body is moved by the rotation of the rotating shaft, gases are transferred by the action of the gas transfer body, and a gas flow control valve that controls the gas flow in the gas passage within the compressor is provided. In the first aspect of the present invention, a seal means that is formed by one seal member or plural seal members is interposed between installing surfaces, opposing the gas flow control valve, on the gas passage forming body side, and installing surfaces, opposing the gas passage forming body, on the gas flow control valve side, a first gas passage that passes within the gas passage forming body is connected to an inner valve port of the gas flow control valve, a second gas passage that passes within the gas passage forming body is connected to the valve port of the gas flow control valve so that the second gas passage is communicated with the first gas passage via the valve port, the first gas passage and the second gas passage are penetrated through each of the opposing installing surfaces within the surrounded area on each of the opposing installing surfaces surrounded by seal operating portions of the one or plural seal members, and at least either the first gas passage or the second gas passage penetrates through the seal operating portions of the one or plural seal members.
Both the first gas passage and the second gas passage are prevented from communicating with the outer side of the compressor via the opposing installing surfaces by the seal operating portions of the one or plural seal members. Therefore, the gas in the first gas passage and that in the second passage do not leak out of the compressor. The first gas passage and the second gas passage are prevented from communication with each other via the opposing installing surfaces by the seal operating portions of the one or plural seal members. Therefore, the first gas passage and the second gas passage are communicated with each other only via the valve port. In the structure in which at least either the first gas passage or the second gas passage penetrates through the seal member, the prevention of communication between the first gas passage and the outside of the compressor, between the second gas passage and the outside of the compressor, and between the first gas passage and the second gas passage can be achieved by the single seal member.
In another embodiment of the present invention, the compressor of the first embodiment of the present invention is modified into a compressor of a variable displacement type, comprising a swash plate contained in a control pressure chamber so that integral rotation with the rotating shaft is allowed and the inclination angle, with respect to the rotating shaft, can be varied, and plural pistons, which are arranged around the rotating shaft and perform reciprocating motion in accordance with the inclination angle of the swash plate, wherein: gas is supplied from a discharge pressure area to the control pressure chamber via a pressure supply passage; gas is released from the control pressure chamber to a suction pressure area via a pressure release passage to control the pressure in the control pressure chamber; the inclination angle of the swash plate is increased by a pressure drop in the control pressure chamber and the inclination angle of the swash plate is decreased by a pressure increase in the control pressure chamber; and the gas flow control valve controls the gas flow in the pressure supply passage or the gas flow in the pressure release passage.
The present invention can be appropriately applied to the gas flow control valve which controls the displacement of the compressor of variable displacement type.
The present invention may be more fully understood from the description of the preferred embodiments of the invention set forth below, together with the accompanying drawings.
BRIEF DESCRIPTION OF THE DRAWINGS
In the drawings:
FIG. 1
is a profile cross-sectional view of the whole compressor in the first embodiment.
FIG. 2
is a section view taken along line A—A in FIG.
1
.
FIG. 3
is a section view taken along line B—B in FIG.
1
.
FIG. 4
is a profile cross-sectional view of the displacement control valve.
FIG. 5
is a profile cross-sectional view of the whole compressor in the second embodiment.
FIG. 6
is a profile cross-sectional view of the displacement control valve.
FIG. 7
is a profile cross-sectional view of the displacement control valve in the third embodiment.
DESCRIPTION OF THE PREFERRED EMBODIMENTS
The first embodiment, in which the present invention is embodied in a compressor of variable displacement type, is described below with reference to FIG.
1
through FIG.
4
. Carbon dioxide is used as refrigerant in the present invention.
As shown in
FIG. 1
, a rotating shaft
13
is supported by a cylinder block
11
and a front housing
12
that form a control pressure chamber
121
. The rotating shaft
13
receives a rotational drive force from an external power source (a vehicle engine, for example). Not only is a rotary support
14
fixed to the rotating shaft
13
but, also, a swash plate
15
is supported by the rotating shaft
13
so that the swash plate can slide, move, and incline in the axial direction of the rotating shaft
13
. As shown in
FIG. 2
, a pair of guide pins
16
is fixed to the swash plate
15
. The guide pins
16
fixed to the swash plate
15
are slidably inserted into guide holes
141
formed on the rotary support
14
. By engagement with the guide holes
141
and the guide pins
16
, the swash plate
15
can move and incline in the axial direction of the rotating shaft
13
and rotate integrally with the rotating shaft
13
. Inclination and movement of the swash plate
15
is guided by the relationship between the guide holes
141
and the guide pins
16
, and the slide supporting action of the rotating shaft
13
.
As shown in
FIG. 1
, plural cylinder bores
111
(although only one is shown in
FIG. 1
, five are used in this embodiment as shown in
FIG. 3
) are arranged around the rotating shaft
13
in the cylinder block
11
. A piston
17
is housed in each cylinder bore
111
. The rotational motion of the swash plate
15
, which rotates integrally with the rotating shaft
13
, is converted into a reciprocating motion of the piston
17
via shoes
18
, and the pistons
17
move back and forth in the cylinder bores
111
.
A suction chamber
191
and a discharge chamber
192
are defined and formed in a rear housing
19
. The refrigerant in the suction chamber
191
, which is a suction pressure area, flows into the cylinder bore
111
, after pushing back a suction valve
211
on a valve forming plate
21
, from a suction port
201
on a valve plate
20
, due to the reversing motion (movement from right to left in
FIG. 1
) of the piston
17
. The refrigerant that flows into the cylinder bore
111
is discharged to the discharge chamber
192
, which is a discharge pressure area, from a discharge port
202
on the valve plate
20
, after pushing back a discharge valve
221
on a valve forming plate
22
, due to the advancing motion (movement from left to right in
FIG. 1
) of the piston
17
, which is the compression operating body. The discharge valve
221
comes into contact with a retainer
231
on a retainer forming plate
23
, resulting in a restriction on the opening of the discharge valve
221
.
Pressure supply passages
30
and
31
, which connect the discharge chamber
192
and the control pressure chamber
121
, pass the refrigerant in the discharge chamber
192
to the control pressure chamber
121
. The refrigerant in the control pressure chamber
121
flows out into the suction chamber
191
through a pressure release passage
32
that connects the control pressure chamber
121
and the suction chamber
191
. An electromagnetic displacement control valve
25
is interposed between the pressure supply passages
30
and
31
.
The displacement control valve
25
is controlled by a controller (not shown), which controls the energization and deenergization of the displacement control valve
25
based on the passenger compartment temperature detected by a passenger compartment temperature detector (not shown), which detects the passenger compartment temperature in a vehicle, and the target passenger compartment temperature set by a passenger compartment temperature adjuster (not shown).
The inclination angle of the swash plate
15
is changed based on the pressure control in the control pressure chamber
121
. When the pressure in the control pressure chamber
121
increases, the inclination angle of the swash plate
15
decreases, and when the pressure in the control pressure chamber
121
decreases, the inclination angle of the swash plate
15
increases. The supply of refrigerant from the discharge chamber
192
to the control pressure chamber
121
is controlled by the displacement control valve
25
. When refrigerant is supplied from the discharge chamber
192
to the control pressure chamber
121
, the pressure in the control pressure chamber
121
increases, and when the supply of refrigerant from the discharge chamber
192
to the control pressure chamber
121
is terminated, the pressure in the control pressure chamber
121
decreases. That is, the inclination angle of the swash plate
15
is controlled by the displacement control valve
25
.
FIG. 4
shows the internal structure of the displacement control valve
25
, that is, a gas flow control valve. The displacement control valve
25
comprises a solenoid portion
34
and a valve portion
35
. The solenoid portion
34
comprises a coil
37
contained in a housing
36
, a cylindrical fixed iron core
38
, a cylindrical movable iron core
39
, and a compression spring
40
, which biases the movable iron core
39
in the direction so as to move away from the fixed iron core
38
. When the coil
37
is energized with current, an electromagnetic force, which biases the movable iron core
39
to the fixed iron core
38
side, is generated. The valve portion
35
comprises a cylindrical guide body
41
fixed to the housing
36
, a valve body
42
of rod shape penetrated through the guide body
41
and the fixed iron core
38
, and connected and fixed to the movable iron core
39
, and a cylindrical valve port forming body
43
fixed to the guide body
41
.
An insertion recess
411
is recessed on an end surface
414
of the guide body
41
and the valve port forming body
43
is inserted into and fixed to the insertion recess
411
. A gas chamber
412
is recessed at the bottom of the insertion recess
411
, and the tip portion of the valve body
42
protrudes into the gas chamber
412
. A gas passage
413
is formed in the guide body
41
. The gas passage
413
runs from the end surface
414
of the guide body
41
to the gas chamber
412
through the inside of the guide body
41
.
A valve port
431
is formed in the valve port forming body
43
so as to penetrate through the center of the cylindrical valve port forming body
43
. The valve body
42
comes into contact with the end surface of the valve port forming body
43
when the coil
37
is energized with current, and is arranged at a valve-closing position to shield the valve port
431
from the gas chamber
412
. The valve body
42
is moved away from the end surface of the valve port forming body
43
by the spring force of the compression spring
40
in a state where the coil
37
is not energized with current, and is arranged at a valve-opening position to connect the valve port
431
and the gas chamber
412
.
The housing
36
comprises a cylindrical portion
363
and a lid portion
364
fixed closely to the end portion of the cylindrical portion
363
, and the coupling portion between the cylindrical portion
363
and the lid portion
364
is sealed.
The displacement control valve
25
is installed onto a suitable coupling surface
193
on the outer wall surface of the rear housing
19
by tightening screws
44
. On the coupling surface
193
, an insertion recess
33
is arranged and the valve port forming body
43
is inserted into the insertion recess
33
in a situation where the displacement control valve
25
is installed to the coupling surface
193
. When the valve port forming body
43
is inserted into the insertion recess
33
, the valve port
431
is communicated with the insertion recess
33
. A coupling flange
361
is formed on the circumferential surface of the end portion of the housing
36
of the displacement control valve
25
, and an end surface
362
of the coupling flange
361
and the end surface
414
of the guide body
41
are arranged so that both are on the same plane.
Between the end surfaces
362
,
414
and the coupling surface
193
, a ring shaped gasket
45
is interposed so as to surround the valve port forming body
43
. The gasket
45
comprises a metal substrate
451
and rubber sealing elastic layers
452
and
453
, which are baked onto both surfaces of the substrate
451
. The sealing elastic layer
452
is in close contact with the end surfaces
362
and
414
, and the sealing elastic layer
453
is in close contact with the coupling surface
193
.
A communication port
454
is installed in the gasket
45
so as to penetrate the sealing elastic layers
452
and
453
, and the pressure supply passage
30
and the gas passage
413
are communicated with each other through the communication port
454
. The pressure supply passage
31
is communicated with the insertion recess
33
. When the valve body
42
is at a valve-opening position, the pressure supply passage
30
and the pressure supply passage
31
are communicated with each other through the communication port
454
, the gas passage
413
, the gas chamber
412
, the valve port
431
, and the insertion recess
33
, and the refrigerant in the discharge chamber
192
is sent to the control pressure chambers
121
.
As shown in
FIG. 1
, the maximum inclination angle of the swash plate
15
is defined when the swash plate
15
comes into contact with the rotary support
14
. The minimum inclination angle of the swash plate
15
is defined when a circlip
24
on the rotating shaft
13
comes into contact with the swash plate
15
.
The discharge chamber
192
and the suction chamber
191
are connected via an external refrigerant circuit
26
. The refrigerant, which flows out from the discharge chamber
192
into the external refrigerant circuit
26
, is fed back to the suction chamber
191
via a condenser
27
, an expansion valve
28
, and an evaporator
29
.
The following effects can be obtained in the first embodiment.
(1-1)
A first gas passage L
1
(the symbol is omitted in the figure), comprising the pressure supply passage
30
, the communication port
454
, the gas passage
413
, and the gas chamber
412
, is penetrated through the gasket
45
. Therefore, the sealing elastic layer
452
of the gasket
45
prevents the refrigerant in the first gas passage L
1
from leaking out of the compressor along the end surfaces
362
and
414
. Moreover, the sealing elastic layer
453
of the gasket
45
prevents the refrigerant in the first gas passage L
1
from leaking out of the compressor along the coupling surface
193
.
The first gas passage L
1
, comprising the pressure supply passage
30
, the communication port
454
, the gas passage
413
, and the gas chamber
412
, is communicated with the discharge chamber
192
, and a second gas passage L
2
(the symbol is omitted in the figure), comprising the pressure supply passage
31
, the insertion recess
33
, and the valve port
431
, is communicated with the control pressure chamber
121
. Therefore, the pressure in the first gas passage L
1
is higher than that in the second gas passage L
2
. The sealing elastic layer
452
prevents the refrigerant in the first gas passage L
1
of a higher pressure from flowing into the second gas passage L
2
of a lower pressure along the end surface
414
and a circumferential surface
432
of the valve port forming body
43
. The sealing elastic layer
453
prevents the refrigerant in the first gas passage L
1
from flowing into the second gas passage L
2
along the coupling surface
193
and the circumferential surface
432
of the valve port forming body
43
. Moreover, the sealing elastic layer
452
prevents the refrigerant in the second gas passage L
2
from leaking out of the compressor along the end surfaces
362
and
414
, and the sealing elastic layer
453
prevents the refrigerant in the second gas passage L
2
from leaking out of the compressor along the coupling surface
193
.
A surface S
1
(shown in
FIG. 4
) of the sealing elastic layer
452
, which in close contact with the end surfaces
362
and
414
, and a surface S
2
(shown in
FIG. 4
) of the sealing elastic layer
453
, which is in close contact with the coupling surface
193
, are seal operating portions of the gasket
45
. The end surfaces
362
and
414
, the circumferential surface
432
of the valve port forming body
43
, and an end surface
433
of the valve port forming body
43
are installing surfaces of the displacement control valve
25
. The installing surfaces of the displacement control valve oppose (face) the rear housing
19
, that is, a gas passage forming body. The coupling surface
193
, a circumferential surface
331
of the insertion recess
33
, and a bottom surface
332
of the insertion recess
33
are installing surfaces, opposing the displacement control valve
25
, of the rear housing
19
. The installing surfaces of the rear housing
19
oppose (face) the displacement control valve
25
. The first gas passage L
1
and the second gas passage L
2
penetrate through each of the opposing installing surfaces in the surrounded area on each of the installation opposing surfaces surrounded by the seal operating portions S
1
and S
2
of the gasket
45
. Moreover, the first gas passage L
1
penetrates through the seal operating portions S
1
and S
2
of the gasket
45
. In such a structure, into which the first gas passage L
1
and the second gas passage L
2
penetrate, the prevention of communications between the first gas passage L
1
and the outside of the compressor, between the second gas passage L
2
and the outside of the compressor, and between the first gas passage L
1
and the second gas passage L
2
can be achieved by only the single gasket
45
.
(1-2)
The surfaces of the sealing elastic layers
452
and
453
, which are the seal operating portions S
1
and S
2
of the gasket
45
are planes. The entire surface of the plane of the sealing elastic layer
452
can be pressed by pressure and comes into contact with the planes of the end surfaces
362
and
414
, and the entire surface of the plane of the sealing elastic layer
453
can be pressed by pressure and comes into contact with the plane of the coupling surface
193
. The coupling between planes has advantages in equalizing the pressure-pressed contact at arbitrary points on the plane, and sealing by the gasket
45
on the planes of the end surfaces
362
and
414
, and the coupling surface
193
has advantages in improving the reliability of the sealing operation. Moreover, damage to the sealing elastic member due to the foaming phenomenon can be suppressed.
(1-3)
For example, when the outer circumferential surface of a column and the inner circumferential surface of a cylinder are pressed by the pressure and made to come into contact with each other for coupling, the portions where the outer circumferential surface of the column and the inner circumferential surface of the cylinder are pressed by pressure and come into contact are limited to only part of the circumferential surface in the circumferential direction. That is, it is impossible for the entire outer circumferential surface of the column and the entire inner circumferential surface of the cylinder to be uniformly pressed by the pressure and come into contact with each other. Therefore, when a ring shaped seal member is interposed between the outer circumferential surface of the column and the inner circumferential surface of the cylinder, it is necessary to elastically transform a thick rubber seal member into a thin one and generate a uniform sealing operation over the entire circumferential surface in the circumferential direction. Employing a thick seal member increases the quantity of the refrigerant of carbon dioxide that permeates the seal member and the damages of the seal member due to the foaming phenomenon.
Because the entire surface of the plane of the sealing elastic layer
452
can be uniformly pressed by pressure and comes into contact with the planes of the end surfaces
362
and
414
, the thickness of the sealing elastic layer
452
can be reduced. Moreover, because the entire surface of the plane of the sealing elastic layer
453
can be uniformly pressed by pressure and comes into contact with the plane of the coupling surface
193
, the thickness of the sealing elastic layer
453
can also be reduced. Therefore, the quantity of the carbon dioxide refrigerant that permeates the sealing elastic layers
452
and
453
is small and damage to the sealing elastic layers
452
and
453
due to the foaming phenomenon is avoided.
(1-4)
The gasket
45
is formed by baking the sealing elastic layers
452
and
453
, which are sealing elastic members, on both sides of the substrate
451
. The thickness of the baked sealing elastic layers
452
and
453
can be reduced and therefore the quantity of the high-pressure carbon dioxide refrigerant that permeates the sealing elastic layers
452
and
453
is small. Therefore, damage to the sealing elastic layers
452
and
453
, due to the foaming phenomenon, is avoided.
Next the second embodiment in
FIGS. 5 and 6
is described below. The same symbols are attached to the same components as in the first embodiment.
A valve portion
50
contained in a housing
59
of a displacement control valve
46
comprises a valve port forming body
51
, a passage forming body
52
, a valve body
53
, and the compression spring
40
. An end surface
521
of the passage forming body
52
is opposing the coupling surface
193
of the rear housing
19
via a gasket
45
A. The end surface
521
is the opposing installing surface of the displacement control valve
46
.
A valve port
511
is formed in the valve port forming body
51
and the valve body
53
contained in a housing chamber
512
in the valve port forming body
51
opens and closes the valve port
511
. A gas passage
48
is formed in the valve port forming body
51
and the passage forming body
52
so as to communicate with the housing chamber
512
. A gas passage
49
is formed in the passage forming body
52
so as to communicate with the valve port
511
. The gas passage
48
communicates with the pressure supply passage
30
via the communication port
454
formed in the gasket
45
A. The gas passage
49
communicates with the pressure supply passage
31
via a communication port
455
formed in the gasket
45
A. Moreover, a pressure sensitive passage
58
is formed in the passage forming body
52
. The pressure sensitive passage
58
communicates with the suction chamber
191
via a communication port
456
formed in the gasket
45
A and a gas passage
194
formed in the rear housing
19
.
A solenoid portion
54
of the displacement control valve
46
comprises a coil
55
, a fixed iron core
56
, and a movable iron core
57
, and the valve body
53
penetrates through the fixed iron core
56
and comes into contact with the movable iron core
57
. When the coil
55
is energized with current, the valve body
53
is biased in the direction so that the valve body
53
closes the valve port
511
by overcoming the spring force of the compression spring
40
. When the coil
55
is not energized with current, the valve body
53
is arranged at the valve-opening position so that the valve port
511
is opened to the maximum.
A pressure sensitive means
47
is built in the displacement control valve
46
. The pressure sensitive means
47
comprises a pressure sensitive housing
471
, a bellows
472
, a pressure sensitive chamber
473
defined in the pressure sensitive housing
471
by the bellows
472
, and a pressure sensitive spring
474
contained in the bellows
472
.
The gas pressure of the refrigerant in the suction chamber
191
acts on the bellows
472
via the gas passage
194
, the communication port
456
, the pressure sensitive passage
58
, and the pressure sensitive chamber
473
. The valve body
53
is connected to the bellows
472
and the valve body
53
opens and closes the valve port
511
. The spring force of the pressure sensitive spring
474
acts on the valve body
53
in a direction so as to open the valve port
511
. The electromagnetic drive force of the coil
55
of the displacement control valve
46
biases the valve body
53
in the direction so as to close the valve port
511
. The displacement control valve
46
controls the supply of a suction pressure according to the value of the current supplied to the coil
55
. The coil
55
receives the excitation and demagnetization control of the controller (not shown), and the controller controls the excitation and demagnetization of the displacement control valve
46
based on the temperature detected by the passenger compartment temperature detector (not shown) that detects the passenger compartment temperature in the vehicle and based on the target passenger compartment temperature set by the passenger compartment temperature adjuster (not shown).
When the valve port
511
of the displacement control valve
46
is open, the refrigerant in the discharge chamber
192
is sent to the control pressure chamber
121
via the valve port
511
and the pressure supply passages
30
and
31
. When the value of the electric current supplied to the coil
55
is raised, the opening of the valve decreases, and the flow rate of the refrigerant supplied from the discharge chamber
192
to the control pressure chamber
121
decreases. Because the refrigerant in the control pressure chamber
121
flows out into the suction chamber
191
through the pressure release passage
32
, the pressure in the control pressure chamber
121
drops. Therefore, the inclination angle of the swash plate
15
increases and the discharge displacement increases. The increase in the discharge displacement causes the suction pressure to drop. When the value of the supplied electric current is lowered, the opening of the valve increases and the flow rate of refrigerant supplied from the discharge chamber
192
to the control chamber
121
increases. Therefore, the pressure in the control pressure chamber
121
is raised, the inclination angle of the swash plate
15
decreases and the discharge displacement decreases. The decrease of the discharge displacement causes the suction pressure to increase.
The relative position of the valve body
53
with respect to the valve port
511
, that is, the opening of the valve, is influenced by the gas pressure of the refrigerant in the suction chamber
191
. The gas pressure of the refrigerant in the suction chamber
191
reflects the thermal load. The larger the thermal load is, that is, the higher the gas pressure of the refrigerant in the suction chamber
191
is, the larger the contraction, due to the gas pressure, the bellows
472
suffers. In other words, as the thermal load becomes larger, the valve body
53
moves in the direction so as to close the valve port
511
, and the opening of the valve decreases. Therefore, the inclination angle of the swash plate
15
increases because the flow rate of refrigerant supplied from the discharge chamber
192
to the control pressure chamber
121
decreases, and the discharge displacement increases. The increase in the discharge displacement causes the thermal load to decrease. On the contrary, as the thermal load becomes smaller, the valve body
53
moves in the direction so as to open the valve port
511
and the opening of the valve increases. Therefore, the inclination angle of the swash plate
15
decreases because the flow rate of refrigerant supplied from the discharge chamber
192
to the control pressure chamber
121
increases, and the discharge displacement decreases. The decrease of the discharge displacement causes the thermal load to increase.
The gasket
45
A, which is interposed between the displacement control valve
46
that carries out the displacement control as mentioned above and the rear housing
19
, carries out the same function as that of the gasket
45
in the first embodiment. Moreover, the gasket
45
A prevents the refrigerant from leaking out of the compressor from the pressure sensitive passage
58
and leaking from the pressure supply passages
30
and
31
to the pressure sensitive passage
58
and a passage
194
.
Next, the third embodiment in
FIG. 7
will be described. The same symbols are attached to the same components as those in the first embodiment.
In this embodiment, a gasket
45
B that has a small diameter and a ring shape, and a gasket
45
C that has a large diameter and a ring shape are used. The diameter of an outer circumferential edge
457
of the gasket
45
B is made smaller than that of an inner circumferential edge
458
of the gasket
45
C, and the pressure supply passage
30
and the gas passage
413
are communicated by the space between the outer circumferential edge
457
of the gasket
45
B and the inner circumferential edge
458
of the gasket
45
C.
In the present invention, the following embodiments can be realized.
(1) Seal members made of only sealing elastic materials are used.
(2) Seal members made of only sealing elastic materials are fixed to the opposing installing surfaces of the gas flow control valve side.
(3) Seal members made of only sealing elastic materials are fixed to the opposing installing surfaces of the main body side of the compressor.
(4) The present invention is applied to a compressor of a variable displacement type, in which a displacement control valve is interposed on the pressure release passage
32
so that the movement of the refrigerant from the control pressure chamber
121
to the suction chamber
191
is controlled thereby.
(5) The present invention is applied to a gas flow control valve (that is, a relief valve), which allows part of the refrigerant in the discharge pressure area to escape to the suction pressure area when the pressure in the discharge pressure area becomes abnormally high.
As described in detail above, the present invention can be expected to bring an excellent effect in that the number of seal members can be reduced because the first gas passage and the second gas passage are made to penetrate through each opposing installing surface in the surrounded area on each opposing installing surface surrounded by the seal operating portions of the seal members, and at least either the first gas passage or the second gas passage is made to penetrate through the seal operating portions of the seal members.
The present invention, in which the seal operating portions of the seal members are plane, will bring about an excellent effect in that an abnormal gas flow due to damage to the seal members relating to the gas flow control valve can be prevented.
While the invention has been described by reference to specific embodiments chosen for the purpose of illustration, it should be apparent that numerous modifications could be made thereto by those skilled in the art without departing from the basic concept and scope of the invention.
Claims
- 1. A gas passage structure in a compressor in which a compression operating body is moved by the rotation of a rotating shaft, a gas flow control valve that controls the gas flow in gas passages in the compressor that compresses and discharges the gas by means of the action of the compression operating body, is provided and the gas flow control valve is attached to the main body of the compressor so as to oppose a gas passage forming body that forms the gas passage, wherein:a seal means that is formed by one seal member or plural seal members is interposed between an installing surface an the gas passage forming body side, and an installing surface on the gas flow control valve side that opposes the gas passage forming body; a first gas passage, of the gas passages that passes within the gas passage forming body and the gas flow control valve is connected to an inner valve port of the gas flow control valve; a second gas passage, of the gas passages, that passes within the gas passage forming body and the gas flow control valve is connected to a second valve port of the gas flow control valve so that the second gas passage is communicated with the first gas passage via the second valve port; the first gas passage and the second gas passage penetrate through each of the opposing installing surfaces in a surrounded area on each of the opposing installing surfaces surrounded by a seal operating portion of the seal member or plural seal members; and at least either the first gas passage or the second gas passage penetrates through the seal operating portion of the seal member or plural seal members.
- 2. A gas passage structure in a compressor, as set forth in claim 1, wherein the seal means comprises plural seal members one of which has a small diameter and a ring shape and another of which has a large diameter and a ring shape, and a gas passage is formed between the inner circumferential edge of the large diameter ring-shaped seal member and the outer circumferential edge of the small diameter ring-shaped seal member.
- 3. A gas passage structure in a compressor, as set forth in claim 1, wherein the seal operating portions of the seal member or the plural seal members on each of the opposing installing surfaces are planar.
- 4. A gas passage structure in a compressor, as set forth in claim 1, wherein the seal member is a gasket comprising a substrate, to both surfaces of which sealing elastic materials are fixed.
- 5. A gas passage structure in a compressor, as set forth in claim 1;wherein the compressor is a compressor of a variable displacement type, which comprises a swash plate contained in a control pressure chamber so that integral rotation with the rotating shaft is allowed and the inclination angle thereof with respect to the rotating shaft can be varied, and plural pistons, which are arranged around the rotating shaft and perform reciprocating motion in accordance with the inclination angle of the swash plate, and in which gas is supplied from a discharge pressure area to the control pressure chamber via a pressure supply passage, gas is released from the control pressure chamber to a suction pressure area via a pressure release passage to control the pressure in the control pressure chamber, the inclination angle of the swash plate is increased by pressure drop in the control pressure chamber and the inclination angle of the swash plate is decreased by a pressure increase in the control pressure chamber; and wherein the gas flow control valve controls the gas flow in the pressure supply passage or the gas flow in the pressure release passage.
Priority Claims (1)
Number |
Date |
Country |
Kind |
2000-306180 |
Oct 2000 |
JP |
|
US Referenced Citations (2)
Number |
Name |
Date |
Kind |
2911183 |
Mathews et al. |
Nov 1959 |
A |
6149397 |
Mizutani et al. |
Nov 2000 |
A |
Foreign Referenced Citations (2)
Number |
Date |
Country |
A-6-336978 |
Dec 1994 |
JP |
A-9-209960 |
Aug 1997 |
JP |