The present disclosure relates generally to gas-fired burner assemblies, and more particularly, to pilot burner assemblies for gas-fired appliances.
Gas-fired appliances that cycle on and off often have a pilot burner that provides a flame whose purpose is to light the main burner of the appliance when there is a call for heat. In some cases, pilot burners can also provide a safety control mechanism to help ensure that if the pilot flame is extinguished for any reason, then the supply of gas to the whole appliance is cut off.
Pilot burners for gas-fired appliances often include a pilot burner tube which defines a flame opening at one end, a thermo-electric device and a spark source. The relative alignment and/or positioning of the various components of a pilot burner can affect the operation and/or reliability of the pilot burner. In some cases, several machined parts, fixtures, and/or assembly tools are required to help ensure that the pilot burner's functional tolerances are maintained, which can be expensive. Also, it can be desirable to allow a technician or other person to remove and/or replace one or more of the components of a pilot burner in the field. In many cases, this can be difficult and time consuming given the construction of many conventional pilot burners.
The present disclosure relates generally to gas-fired burner assemblies, and more particularly, to pilot burner assemblies for gas-fired appliances. In one illustrative embodiment, a pilot burner assembly is provided that includes a bracket and a resilient clip for maintaining pilot burner components in a desired configuration. In one illustrative embodiment, the bracket may include a first plate, a spaced second plate, and a third plate connecting the first plate to the second plate, and in some cases, generally U-shaped. The first plate and the second plate may each define a first aperture for receiving a burner tube. The first plate and the second plate may also each define a second aperture for receiving a thermo-electric device. A resilient clip may be used to secure the burner tube and the thermo-electric device within the first and second apertures of the bracket. The clip may be positioned between the first and second plates, and may hold the burner tube and the thermo-electric device in place relative to the bracket. This is just one example, and more generally, it is contemplated that such a bracket and resilient clip assembly may be used to more easily assembly, remove and/or replace one or more components of a pilot burner assembly.
The invention may be more completely understood in consideration of the following detailed description of various illustrative embodiments in connection with the accompanying drawings, in which:
While the invention is amenable to various modifications and alternative forms, specifics thereof have been shown by way of example in the drawings and will be described in detail. It should be understood, however, that the intention is not to limit aspects of the invention to the particular embodiments described. On the contrary, the intention is to cover all modifications, equivalents, and alternatives falling within the spirit and scope of the invention.
The following description should be read with reference to the drawings wherein like reference numerals indicate like elements throughout the several views. The description and drawings show several illustrative embodiments which are meant to be illustrative of the claimed invention.
The thermo-electric device 14 may, for example, be a thermopile. It is contemplated that the thermo-electric device 14 may be any suitable thermoelectric device including a thermocouple or thermopile, as desired. A thermopile is a device that converts thermal energy into electrical energy. It is composed of thermocouples either connected in series or in parallel. For the pilot burner 10, it is possible for a single thermocouple to be used instead of a thermopile, but it is more common for a collection of thermocouples such as a thermopile to be used with a pilot burner. When a flame is present at the flame opening 13 of the burner tube 12, the flame or heat from the flame is directed to the body of the thermo-electric device 14, sometimes with the aid of hood assembly 18. The thermo-electric device 14 then generates a current. The current may be directed to a gas valve that supplies gas to a corresponding gas fired appliance. A lack of current from the thermo-electric device 14, which would indicate a lack of a pilot flame in pilot burner assembly 10, may be used to disable the gas valve. In this way, the pilot burner 10 may provide an interlock safety mechanism for the flow of gas to a gas fired appliance. In some cases, the thermoelectric device may be a photo-electric device, which may generate a current based on light emitted from the pilot flame, rather than heat.
In the illustrative embodiment, the burner tube 12 is positioned generally parallel to the thermo-electric device 14, although this is not required. This assembly orientation may be maintained using a bracket 20 and a resilient clip 22. The bracket 20 may be formed from stamped metal, if desired. When so provided, certain features such as first and second apertures, may be formed when the bracket is “blanked”. If certain features “float” during the stamping operation, such as first and second apertures, they will tend to float together and their positions may remain relatively fixed with respect to each other. This may help maintain the functional tolerances of the pilot burner components. In the illustrative embodiment, the bracket 20 may be generally “U” shaped, and may include retention features on one or both legs of the U-channel for maintaining the burner tube 12 and thermoelectric device 14 in a desired orientation. This may allow tighter tolerances on the functional dimensions to be maintained, without requiring adjustment or complicated fixtures in the factory or in the field.
The various components of the illustrative pilot burner assembly 10 will now be described in more detail with reference to
The first plate 24 may include a first aperture 34 and a second aperture 40. The second plate 26 may include a first aperture 38 and a second aperture 42. The first aperture 34 of the first plate 24 may be generally aligned with the first aperture 38 of the second plate 26, and the second aperture 40 of the first plate 24 may be generally aligned with the second aperture 42 of the second plate 26. The first apertures 34, 38 may be configured to receive the burner tube 12 therethrough. The second apertures 40, 42 may be configured to receive the thermo-electric device 14 therethrough. While apertures 34, 40, 42 are shown as having a generally circular cross-section with “v-block” features for component alignment, it is contemplated the cross-section may be of any shape desired.
In one example, aperture 34 in the first plate 24 may include a retention feature 36 for cooperating with a retention feature 64 of the burner tube 12 (see
Aperture 42 in the second plate 26 may include a retention feature 44 for cooperating with a retention feature 58 of the thermo-electric device 14. The retention feature 44 may include a region of reduced profile (see
Referring to
Referring specifically to
The burner tube 12 may include a first end 61 adjacent to the flame opening 13, and a second end 62 configured to be connected to a gas line. The second end 62 may include a threaded burner nut or other connection element for connecting the burner tube 12 to a gas line. A spud 60 may be disposed adjacent the second end 62. In the illustrative embodiment, the spud 60 has a hexagonal shape to generally correspond with hexagonal shape aperture 38. It is contemplated that in some embodiments, the spud 60 and aperture 38 may have a different shape such as, for example, circular, rectangular, square, polygonal, etc.
The hexagonal (or other) shape of spud 60 and aperture 38 may allow the burner nut 62 to be loosened and/or tightened without having to grip the spud 60 or other parts of the burner tube 12 with a wrench or other holding device. In the illustrative embodiment, the bracket 20 (e.g. aperture 38) itself may act as the holding device. The burner tube 12 may include a retention feature 64 disposed adjacent the first end 61. The retention feature 64 of the burner tube 12 may include an area of increased diameter relative to the first end 61, which will be described in more detail with respect to
In the illustrative embodiment, the hood assembly 18 may include an L-shaped bracket 65 for connecting the hood assembly 18 to the bracket 20. The L-shaped bracket 65 may include tabs 66 for engaging apertures 52 in the bracket 20. While the hood assembly 18 is shown as having three tabs 66, it is contemplated that the hood assembly 18 may have as many or as few tabs as desired to maintain the hood assembly 18 in a desired position relative to the burner tube 12 and/or bracket 20.
As shown, the hood assembly 18 includes a tubular structure 63 configured to be disposed over the first end 61 of the burner tube 12. The tubular structure 63 may have a slit disposed down the middle such that the tubular structure 63 may be a bit smaller than the first end 61 of the burner tube 12, and may expand to form a frictional fit around the first end 61 of the burner tube 12. In some embodiments, the inner diameter of the tubular structure 63 may be slightly larger than the first end 61 of the burner tube 12. In some embodiments, the tubular structure 63 may not be included. In the illustrative embodiment, the hood assembly 18 includes a hood 19 attached to the tubular structure 63. The hood 19 is configured to direct the flame from the burner tube 12 towards the thermo-electric device 14.
In the illustrative embodiment, the spark source 16 includes a generally tubular structure having a first end 68 and a second end 70, with a tapered region 52 disposed therebetween. The first region 68 may have a cross-sectional area that is larger than the second region 70. As will be discussed in more detail with respect to
In the illustrative embodiment, the resilient clip 22 includes a generally “C” shape clip, having a first region 74 configured to engage the burner tube 12 and a second region 76 configured to engage the thermo-electric device 14. The resilient clip 22 may include an inner surface and an outer surface. The inner surface of the resilient clip 22 may be configured to contact the burner tube 12 and the thermo-electric device 14. In some cases, the resilient clip 22 may include a retention feature or tab 78 that is configured to engage an aperture 50 in the third plate 28 of the bracket 20.
The resilient clip 22 may have a first generally unstressed position when the clip 22 is not positioned within the bracket 20 or around the burner tube 12 and the thermo-electric device 14. The resilient clip 22 may have a second position when positioned within the bracket 20 and around the burner tube 12 and the thermo-electric device 14. In the second position, the resilient clip 22 may be under stress and may provide a bias force to the burner tube 12 and thermo-electric device 14 against the bracket. As will be discussed in more detail with respect to
The resilient clip 22 may include a “lead-in” feature 75 that may help guide the thermo-electric device 14 past the leading edge of the clip 22, and through the apertures 40, 42 during assembly. The resilient clip 22 may also include a lead-in feature (not expressly shown) to help guide the burner tube 12 past the leading edge of the clip 22 and through apertures 34, 38 during assembly.
Referring now to
The thermo-electric device 14 may also be removed from the bracket 20 in a like manner, that is, by simultaneously applying a lateral force to the resilient clip 22 and an in-line force (e.g. pulling away) to the thermo-electric device 14. This may allow the thermo-electric device 14 to be removed from the bracket 20 (without using tools) for easy field maintenance and/or replacement.
Referring now to
The burner tube 12 may also be removed from the bracket 20 in a like manner, that is, by simultaneously applying a lateral force to the resilient clip 22 and an in-line force (e.g. pulling away) to the burner tube 12. However, in the illustrative embodiment, once the hood assembly 18 is in place, additional retention features may restrict the movement and/or removal of the burner tube 12 from the bracket, which may provide an added safety feature.
Turning to
Referring now to
Turning to
It is contemplated that aperture 50 may be large enough such that the second portion 76 of the resilient clip 22 may be moved laterally towards an edge surface 27 (see
Those skilled in the art will recognize that the present invention may be manifested in a variety of forms other than the specific embodiments described and contemplated herein. Accordingly, departure in form and detail may be made without departing from the scope and spirit of the present invention as described in the appended claims.
Number | Name | Date | Kind |
---|---|---|---|
2609870 | Riebman et al. | Sep 1952 | A |
2753930 | Fleury | Jul 1956 | A |
3052286 | Kramer et al. | Sep 1962 | A |
3208505 | Craemer | Sep 1965 | A |
3825183 | Machlanski | Jul 1974 | A |
4165963 | Nozaki | Aug 1979 | A |
4325690 | Hayes | Apr 1982 | A |
4337029 | McElroy et al. | Jun 1982 | A |
4565521 | Hancock | Jan 1986 | A |
4783029 | Geppert et al. | Nov 1988 | A |
5613830 | Chan et al. | Mar 1997 | A |
6059562 | Anderson, II | May 2000 | A |
7300278 | Vandrak et al. | Nov 2007 | B2 |
Number | Date | Country |
---|---|---|
207311 | Nov 1923 | GB |
956326 | Apr 1964 | GB |
Entry |
---|
Katherine M. Devries Smith, “Description of Honeywell Q5000 Water Heater Pilot Hardware,” 10 pages, at least as early as Jul. 16, 2007. |
Number | Date | Country | |
---|---|---|---|
20110045423 A1 | Feb 2011 | US |