The present disclosure relates to a gas recovery system that recovers a specific type of gas from a mixed gas.
There has been proposed a gas recovery system that recovers CO2 from a mixed gas containing CO2 by an electrochemical reaction. In such a gas recovery system, an electrochemical cell having a working electrode and a counter electrode is provided, and adsorption and release of CO2 can be switched by changing a potential difference between the working electrode and the counter electrode. Also, a plurality of the electrochemical cells are stacked to provide a gas flow path between the stacked electrochemical cells.
The present disclosure describes a gas recovery system that recovers a gas to be recovered from a mixed gas by an electrochemical reaction. According to an aspect, the gas recovery system includes a plurality of electrochemical cells each having a working electrode and a counter electrode, and are stacked so that a gas flow path through which the mixed gas flows is provided between the adjacent electrochemical cells. At least one of the electrochemical cells has a support part that provides a predetermined gap between the adjacent electrochemical cells to provide the gas flow path.
In a gas recovery system in which a plurality of electrochemical cells are used in a stacked state, it is conceivable to narrow a space between the stacked electrochemical cells in order to reduce the size. However, it is difficult to maintain a flow path width of the gas flow path. For this reason, in the electrochemical cells, there is a concern that an increase in pressure loss in a gas introducing section or a variation in the width of the gas flow path may occur.
In addition, in a case where the electrochemical cells contain a liquid material (for example, a CO2 adsorbent, an electrolyte, or the like), there is a concern that the liquid material may leak due to its own weight or the like when the electrochemical cells are stacked, and gas recovery performance may deteriorate.
The present disclosure provides a technique of maintaining the width of a gas flow path in a gas recovery system that includes a plurality of stacked electrochemical cells and forming the gas flow path between the adjacent electrochemical cells. The present disclosure also provides a technique of suppressing leakage of a liquid material when the electrochemical cells contain a liquid material and are stacked.
According to an aspect of the present disclosure, a gas recovery system includes a plurality of electrochemical cells each having a working electrode and a counter electrode. The electrochemical cells are stacked, and a gas flow path through which a mixed gas flows is formed between the adjacent electrochemical cells. A support part is provided between the adjacent electrochemical cells. A predetermined gap is provided between the adjacent electrochemical cells by the support part. The gap provides the gas flow path.
In such a configuration, since the gap is formed between the adjacent electrochemical cells by the support part, it is possible to maintain a constant space between the adjacent electrochemical cells. Therefore, in the electrochemical cells, it is possible to suppress the increase in pressure loss and the variation in the width of the gas flow path.
The following will describe embodiments for carrying out the present disclosure with reference to the drawings. In the description of each embodiment, parts corresponding to the matters described in its preceding embodiment(s) will be denoted by the same reference numbers as in the preceding embodiment(s), and duplication of description will be omitted as appropriate. When only a part of a configuration is described in an embodiment, another preceding embodiment may be applied to the other parts of the configuration. The present disclosure is not limited to combinations that are explicitly described as being combinable in the description of an embodiment. As long as no problem is present, the embodiments may be partially combined with each other even if not explicitly described.
The following describes a first embodiment of the present disclosure with reference to the drawings. In the present embodiment, a gas recovery system of the present disclosure is applied to a carbon dioxide recovery system 1 that recovers CO2 from a mixed gas. That is, the gas to be recovered as a recovery target of the gas recovery system is CO2 contained in the mixed gas.
As shown in
The CO2recovery device 10 is a device that separates and recovers CO2 from the mixed gas. The mixed gas is a CO2-containing gas containing CO2, and for example, atmospheric air or exhaust gas of an internal combustion engine can be used. The mixed gas also contains a gas other than CO2. The CO2 recovery device 10 is supplied with the mixed gas containing CO2 and discharges the mixed gas from which CO2has been removed or CO2 recovered from the mixed gas. The configuration of the CO2 recovery device 10 will be described later in detail.
The pump 11 causes to supply the mixed gas containing CO2to the CO2 recovery device 10, and to discharge the mixed gas from which CO2 has been recovered from the CO2 recovery device 10. In the example shown in
The flow path switching valve 12 is a three-way valve that switches the flow path of the exhaust gas of the CO2 recovery device 10. The flow path switching valve 12 switches the flow path of the exhaust gas to the atmosphere side to discharge the mixed gas from which CO2has been recovered from the CO2 recovery device 10, and switches the flow path of the exhaust gas to the CO2 utilizing device 13 side to discharge CO2from the CO2 recovery device 10.
The CO2 utilizing device 13 is a device that utilizes CO2. The CO2 utilizing device 13 maybe a storage tank for storing CO2 or a conversion device for converting CO2into fuel. As the conversion device, a device that converts CO2 into a hydrocarbon fuel such as methane can be used. The hydrocarbon fuel may be gaseous fuel at normal temperature and normal pressure, or may be liquid fuel at normal temperature and normal pressure.
The controller 14 includes a well-known microcontroller including a CPU, a ROM, a RAM and the like, and peripheral circuits thereof. The controller 14 performs various calculations and processes based on control programs stored in the ROM, and controls operations of various devices to be controlled. The controller 14 of the present embodiment performs operation control of the CO2 recovery device 10, operation control of the pump 11, flow path switching control of the flow path switching valve 12, and the like.
Next, the CO2 recovery device 10 will be described with reference to
As shown in
The housing 100 has two opening sections. These two opening sections include a gas inflow section that allows the mixed gas to flow into the inside and a gas outflow section that allows the mixed gas from which CO2 has been recovered or the CO2 to flow out from the inside. The gas flow direction is a flow direction when the mixed gas passes through the housing 100, and is a direction from the gas inflow section toward the gas outflow section of the housing 100.
In
As shown in
As shown in
As shown in
The working electrode collector layer 103, the working electrode 104, the counter electrode collector layer 105, the counter electrode 106, and the separator 107 are each formed in a plate shape. The electrochemical cell 101 is configured as a stacked body in which the working electrode collector layer 103, the working electrode 104, the counter electrode collector layer 105, the counter electrode 106, and the separator 107 are stacked on top of the other. The direction in which the working electrode collector layer 103 and the like of the individual electrochemical cell 101 are stacked coincides with the cell stacking direction in which the plurality of electrochemical cells 101 are stacked.
The working electrode collector layer 103 is made of a porous conductive material having pores through which the mixed gas containing CO2 can pass. The working electrode collector layer 103 may have gas permeability and electrical conductivity, and for example, a metal material or a carbonaceous material can be used. In the present embodiment, a metal porous body is used as the working electrode collector layer 103.
The working electrode 104 contains a CO2 adsorbent, a conductive substance, and a binder. The CO2 adsorbent, the conductive substance, and the binder are used in the form of a mixture.
The CO2adsorbent adsorbs CO2 by receiving electrons and desorbs the adsorbed CO2by releasing the electrons. As the CO2 adsorbent, for example, polyanthraquinone can be used.
The conductive substance forms a conductive path to the CO2 adsorbent. As the conductive substance, for example, a carbon material, such as a carbon nanotube, carbon black, or graphene, can be used.
The binder is provided in order to hold the CO2 adsorbent and the conductive substance. As the binder, for example, a conductive resin can be used. As the conductive resin, for example, a fluoropolymer or an epoxy resin, which contains Ag or the like as a conductive filler, can be used. Examples of the fluoropolymer includes polytetrafluoroethylene (PTFE) and polyvinylidene fluoride (PVDF).
The counter electrode collector layer 105 is made of a conductive material. As the counter electrode collector layer 105, for example, a metal material or a carbonaceous material can be used. In the present embodiment, a metal plate is used as the counter electrode collector layer 105.
The counter electrode 106 contains an electroactive auxiliary material, a conductive substance, and a binder. Since the conductive substance and the binder of the counter electrode 106 have the same configuration as those of the working electrode 104, the description thereof will be omitted.
The electroactive auxiliary material of the counter electrode 106 is an auxiliary electroactive species that exchanges electrons with the CO2 adsorbent of the working electrode 104. As the electroactive auxiliary material, for example, a metal complex capable of exchanging electrons by changing the valence of a metal ion can be used. Examples of such metal complex include cyclopentadienyl metal complexes such as ferrocene, nickelocene and cobaltocene, and porphyrin metal complexes. These metal complexes may be polymers or monomers.
The separator 107 is disposed between the working electrode 104 and the counter electrode 106, and separates the working electrode 104 and the counter electrode 106. The separator 107 is an insulating ion-permeable membrane that prevents physical contact between the working electrode 104 and the counter electrode 106 to suppress an electrical short circuit and allows ions to pass therethrough. As the separator 107, a cellulose film, a polymer, a composite material of a polymer and a ceramic, or the like can be used.
As the electrolyte 108, for example, an ionic liquid can be suitably used. The ionic liquid is a salt of a liquid having non-volatility under normal temperature and normal pressure.
As shown in
By changing the potential difference between the working electrode 104 and the counter electrode 106, the electrochemical cell 101 can be switched between a CO2 recovery mode in which CO2 is recovered at the working electrode 104 and a CO2 release mode in which CO2 is released from the working electrode 104, and operated in the CO2recovery mode or the CO2release mode. The CO2 recovery mode is a charging mode in which the electrochemical cell 101 is charged, and the CO2 release mode is a discharging mode in which the electrochemical cell 101 is discharged.
In the CO2 recovery mode, the first voltage V1 is applied between the working electrode 104 and the counter electrode 106, and electrons are supplied from the counter electrode 106 to the working electrode 104. At the first voltage V1, the working electrode potential is smaller than the counter electrode potential. The first voltage V1 may fall within a range from 0.5 to 2.0 V.
In the CO2 release mode, the second voltage V2 is applied between the working electrode 104 and the counter electrode 106, and the electrons are supplied from the working electrode 104 to the counter electrode 106. The second voltage V2 is different from the first voltage V1. The second voltage V2 is a voltage lower than the first voltage V1, and a magnitude relationship between the working electrode potential and the counter electrode potential is not limited. That is, in the CO2 release mode, the working electrode potential may be lower than, equal to, or greater than the counter electrode potential.
As shown in
The support part 110 of the present embodiment is a plate-shaped member, and is disposed such that the plate surface is parallel to the cell stacking direction. The support part 110 is provided around the electrochemical cell 101. More specifically, the support part 110 is provided in a loop shape so as to cover the stacking surface of the electrochemical cell 101 as the stacked body. The stacking surface is a surface of the electrochemical cell 101 that can be viewed in a direction orthogonal to the stacking direction of the components of the electrochemical cell 101, and is a surface along which the components of the electrochemical cell 101 appear to overlap. The support part 110 is provided such that the plate surface faces the stacking surface of the electrochemical cell 101. The support part 110 can function as a dam that suppresses leakage of the liquid member contained in the electrochemical cell 101 from the stacking surface by covering the stacking surface of the electrochemical cell 101.
As shown in
As shown in
The support part 110 includes one inlet-side support portion 110a, one outlet-side support portion 110b, and two side support portions 110c. The inlet-side support portion 110a and the outlet-side support portion 110b are disposed on opposite sides of the electrochemical cell 101 and arranged in parallel with each other. The two side support portions 110c are disposed on opposite sides of the electrochemical cell 101 and arranged in parallel with each other.
The inlet-side support portion 110a is disposed on the upstream side of the electrochemical cell 101 in the gas flow direction. The outlet-side support portion 110b is disposed on the downstream side of the electrochemical cell 101 in the gas flow direction. The inlet-side support portion 110a and the outlet-side support portion 110b are disposed such that the plate surfaces thereof intersect the gas flow direction. The side support portions 110c are disposed such that the plate surfaces thereof extend along the gas flow direction.
As shown in
As shown in
In the cell stacking direction, the height of the side support portion 110c is larger than the heights of the inlet-side support portion 110a and the outlet-side support portion 110b. The inlet-side support portion 110a and the outlet-side support portion 110b are not in contact with the counter electrode collector layer 105 of the adjacent electrochemical cell 101. Therefore, openings are provided between the inlet-side support portion 110a and the outlet-side support portion 110b of the electrochemical cell 101 and the adjacent electrochemical cell 101. The openings serve as a gas flow path inlet 111 through which the mixed gas flows into the gas flow path 102 and a gas flow path outlet 112 through which the mixed gas flows out of the gas flow path 102.
The opening formed between the inlet-side support portion 110a and the adjacent electrochemical cell 101 is the gas flow path inlet 111. The opening formed between the outlet-side support portion 110b and the adjacent electrochemical cell 101 is the gas flow path outlet 112. The mixed gas flowing into the gas flow path 102 from the gas flow path inlet 111 flows toward the downstream side in the gas flow direction and flows out from the gas flow path outlet 112.
Next, an operation of the carbon dioxide recovery system 1 of the present embodiment will be described.
As described above, the carbon dioxide recovery system 1 is operated by alternately switching between the CO2recovery mode and the CO2 release mode. The operation of the carbon dioxide recovery system 1 is controlled by the controller 14.
First, the CO2recovery mode will be described. In the CO2 recovery mode, the mixed gas containing CO2is supplied to the CO2 recovery device 10 by operating the pump 11. In the CO2 recovery device 10, the voltage applied between the working electrode 104 and the counter electrode 106 of the electrochemical cell 101 is the first voltage V1. With this, it is possible to simultaneously realize electron donation of the electroactive auxiliary material of the counter electrode 106 and electron attraction of the CO2 adsorbent of the working electrode 104.
The CO2 adsorbent of the working electrode 104 that has received the electrons from the counter electrode 106 has an increased CO2 binding force, and binds and adsorbs CO2contained in the mixed gas. Accordingly, the CO2 recovery device 10 can recover CO2 from the mixed gas.
The mixed gas is discharged from the CO2recovery device 10 after CO2 is recovered by the CO2 recovery device 10. The flow path switching valve 12 switches the flow path to the atmosphere side, so that the mixed gas discharged from the CO2 recovery device 10 is discharged to the atmosphere.
Next, the CO2release mode will be described. In the CO2 release mode, the supply of the mixed gas to the CO2recovery device 10 is stopped. In the CO2 recovery device 10, the voltage applied between the working electrode 104 and the counter electrode 106 of the electrochemical cell 101 is the second voltage V2. With this, it is possible to simultaneously realize the electron donation of the CO2 adsorbent of the working electrode 104 and the electron attraction of the electroactive auxiliary material of the counter electrode 106. The CO2 adsorbent of the working electrode 104 releases the electrons and becomes in an oxidized state. In the CO2 adsorbent, the binding force of CO2is reduced, and the CO2 is desorbed and released.
The CO2released from the CO2adsorbent is discharged from the CO2 recovery device 10. The flow path switching valve 12 switches the flow path to the CO2utilizing device 13 side, so the CO2discharged from the CO2 recovery device 10 is supplied to the CO2 utilizing device 13.
Prior to the execution of the CO2release mode, the inside of the CO2 recovery device 10 maybe vacuumized. By making the CO2 recovery device 10 in vacuum, the CO2 can be released in the absence of other gases, and the concentration of recovered CO2can be increased. The vacuumizing of the CO2 recovery device 10 maybe realized by performing suction using a vacuum pump in a state where the gas inflow section and the gas outflow section of the housing 100 are closed with the opening and closing members.
According to the present embodiment described above, the electrochemical cells 101 are provided with the support parts 110 having the insulating property, and the gaps are formed between the adjacent electrochemical cells 101 by the support parts 110. Therefore, it is possible to maintain the constant spaces between the adjacent electrochemical cells 101. As such, it is possible to suppress an increase in pressure loss and variations in the width of the gas flow paths in the electrochemical cells 101.
The support part 110 of the present embodiment is provided so as to cover the stacking surface of the electrochemical cell 101. Accordingly, in the case where the electrochemical cell 101 contains a liquid substance, it is possible to suppress leakage of the liquid substance from the stacking surface of the electrochemical cell 101.
Further, in the present embodiment, the inlet-side support portion 110a may be configured as shown in
In the configuration shown in
Next, a second embodiment of the present disclosure will be described with reference to
As shown in
As shown in
The support parts 113 are disposed between the adjacent electrochemical cells 101 and are in contact with the respective electrochemical cells 101. The support parts 113 are disposed between two adjacent electrochemical cells 101 so as to be interposed between the working electrode collector layer 103 of one electrochemical cell 101 and the counter electrode collector layer 105 of the other electrochemical cell 101.
In the example shown in
According to the second embodiment described above, the gaps are formed between the adjacent electrochemical cells 101 by providing the columnar support parts 113 in the electrochemical cells 101. Therefore, it is possible to maintain the constant spaces between the adjacent electrochemical cells 101. As such, it is possible to suppress an increase in pressure loss and variations in the width of the gas flow path in the electrochemical cells 101.
Next, a third embodiment of the present disclosure will be described with reference to
As shown in
Therefore, as shown in
In the third embodiment, the support part 113 may be configured as shown in
In the examples shown in
According to the configurations shown in
The present disclosure is not limited to the embodiments described above, and can be variously modified as follows in a range without departing from the spirit of the present disclosure. The means disclosed in each of the embodiments described above may be appropriately combined to the extent practicable.
For example, in each of the embodiments described above, the example in which the gas recovery system of the present disclosure is applied to the carbon dioxide recovery system 1 that recovers CO2 from the mixed gas has been described. However, the present disclosure is not limited thereto, and the gas recovery system of the present disclosure can be applied to a configuration in which a specific type of gas other than CO2 is recovered from a mixed gas.
Although the present disclosure has been described in accordance with the embodiments, it is understood that the present disclosure is not limited to the embodiments described above or structures thereof. The present disclosure is intended to cover various modifications and equivalent arrangements. In addition, while the various elements are shown in various combinations and configurations, which are exemplary, other combinations and configurations, including more, less or only a single element, are also within the spirit and scope of the present disclosure.
Number | Date | Country | Kind |
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2021-155297 | Sep 2021 | JP | national |
The present application is a continuation application of International Patent Application No. PCT/JP2022/033873 filed on Sep. 9, 2022, which designated the U.S. and claims the benefit of priority from Japanese Patent Application No. 2021-155297 filed on Sep. 24, 2021. The entire disclosures of all of the above applications are incorporated herein by reference.
Number | Date | Country | |
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Parent | PCT/JP2022/033873 | Sep 2022 | WO |
Child | 18608462 | US |