Embodiments of the present disclosure relate to semiconductor gas sensor devices and the use thereof in detection of gases. In some embodiments, the semiconductor gas sensor devices are configured for detection of alkenes.
The use of thin film transistors as sensors is disclosed in, for example, Feng et al., Unencapsulated Air-stable Organic Field Effect Transistor by All Solution Processes for Low Power Vapor Sensing, S
Ethylene produced by plants can accelerate ripening of climacteric fruit, the opening of flowers, and the shedding of plant leaves. 1-methylcyclopropene (1-MCP) is known for use in inhibiting such processes.
Hirayama & Alonso, Ethylene Captures a Metal! Metal Ions are Involved in Ethylene Perception and Signal Transduction, P
United States Patent Pub. No. 2013/0273665 discloses a sensor device including a transition metal complex capable of interacting with a carbon-carbon multiple bond moiety.
Han et al., Achievement of High-response Organic Field-effect Transistor NO2 Sensor by Using the Synergistic Effect of ZnO/PMMA Hybrid Dielectric and CuPc/Pentacene Heterojunction, S
The present inventors have found that a semiconducting transition metal halide or pseudohalide may be used to enhance detection of gases, as compared to devices where such a compound is not present. The gas sensor is capable of detecting gases at low concentrations.
In some embodiments of the present disclosure a gas sensor comprising a semiconducting transition metal halide or a pseudohalide is provided for detecting alkenes. In such embodiments, the gas detector is capable of detecting the alkenes at low concentrations.
Accordingly, in a first aspect, according to some embodiments of the present disclosure, a gas sensor includes first and second electrodes and a first semiconducting layer comprising a semiconducting transition metal halide or pseudohalide in electrical contact with the first and second electrodes.
In a second aspect, according to some embodiments of the present disclosure, the disclosure provides a method of identifying the presence and/or concentration of at least one target gas in an environment, the method comprising measurement of a response of the gas sensor according to the first aspect in the environment and determining from the measured parameter if the at least one target gas is present and/or determining a concentration of the at least one target gas.
The disclosure will now be described in detail with reference to the Figures in which:
The second semiconducting layer is different from the first semiconducting layer. Preferably, the second semiconducting layer is an organic semiconducting (OSC) layer. Preferably, the second semiconducting layer does not comprise a semiconducting transition metal halide or pseudohalide.
As used herein, by a material “over” a layer is meant that the material is in direct contact with the layer or is spaced apart therefrom by one or more intervening layers.
As used herein, by a material “on” a layer is meant that the material is in direct contact with that layer.
A layer “between” two other layers as described herein may be in direct contact with each of the two layers it is between or may be spaced apart from one or both of the two other layers by one or more intervening layers. Thus, in some embodiments, the layer “between” two other layers as described herein may be considered to be an “interlayer”.
TFT gas sensors as described herein are preferably BG-TFTs. In the case of a BG-TFT the first semiconducting layer is preferably between and in contact with a dielectric layer and the second semiconducting layer or between and in contact with source and drain electrodes and the second semiconducting layer.
The chemiresistor comprises first and second electrodes 207 and 209 supported on a substrate and having a first semiconducting layer comprising a semiconducting transition metal halide or pseudohalide 213 formed thereon. A second semiconducting layer 211 is provided between, and in electrical connection with, the first and second electrodes. The first and second electrodes may be interdigitated. The chemiresistor may be supported on any suitable substrate 201, for example a glass or plastic substrate.
In another embodiment (not shown), the gas sensor is a bottom contact horizontal chemiresistor as described with reference to
Integers of the chemiresistor of
In another embodiment (not shown), the gas sensor is a top contact horizontal chemiresistor as described with reference to
The first and second electrodes of a horizontal chemiresistor as described herein may be separated by a distance of between 5-500 microns, optionally 50-500 microns.
In a further embodiment (not shown), a vertical chemiresistor comprises two first semiconducting layers spaced apart by a second semiconducting layer.
The first and second electrodes of a vertical chemiresistor as described herein may be separated by a distance of between 20 nm-10 microns, optionally 50-500 nm.
The gas sensors have been described herein with reference to sensors comprising or consisting of a first semiconducting layer of a transition metal halide or pseudohalide and a separate second semiconducting layer. In other embodiments, the second semiconducting layer is not present, the first semiconducting layer being the only semiconducting layer of the gas sensor. Optionally according to these embodiments, the layer of transition metal halide or pseudohalide directly contacts the first and second electrodes.
In use, a gas sensor as described herein is exposed to a gaseous atmosphere and is connected to apparatus for measuring a response of the gas sensor to the atmosphere resulting from absorption of one or more gases in the atmosphere. In the case of a chemiresistor the response may be a change in resistance of the chemiresistor. In the case of a TFT the response may be a change in the drain current.
The gas sensor is preferably for sensing an alkene, more preferably 1-methylcyclopropene (1-MCP) and/or ethylene. In use, the gas sensor may be placed in an environment in which alkenes may be present in the environmental atmosphere, for example a warehouse in which harvested climacteric fruits and/or cut flowers are stored and in which ethylene may be generated.
The presence and/or concentration of ethylene may be determined using the gas sensor. If ethylene concentration reaches or exceeds a predetermined threshold value, which may be any value greater than 0, then 1-MCP may be released from a 1-MCP source to retard the effect of the ethylene, such as ripening of fruit or opening of flowers in the environment.
Optionally, 1-MCP may be released into the atmosphere if 1-MCP concentration falls to or below a threshold 1-MCP concentration value as determined by the gas sensor.
1-MCP may be released automatically from a 1-MCP source or an alert or instruction may be generated to manually release 1-MCP from a 1-MCP source in response to signal from the gas sensor upon determination that 1-MCP concentration is at or below a threshold that is a positive value and/or in response to a determination that ethylene concentration is at or exceeds a threshold which may be 0 or a positive value.
In an embodiment, the gas sensor can be used for sensing an ester, more preferably butyl acetate (n-butyl acetate). In use, the gas sensor may be placed in an environment in which esters may be present in the environmental atmosphere, for example a warehouse in which harvested apples (which naturally emit butyl acetate) are stored.
The gas sensor may be in wired or wireless communication with a controller which controls automatic release of 1-MCP from a 1-MCP source and/or a user interface providing information on the presence and/or concentration of ethylene and/or 1-MCP in the environment.
An environment in which an alkene may be present may be divided into a plurality of regions if the concentration of an alkene or alkenes may differ between regions, each region comprising a gas sensor according to the present disclosure and a source of 1-MCP. For example, a warehouse may comprise a plurality of regions.
The gas sensor may comprise one or more control gas sensors, optionally one or more TFT gas sensors, to provide a baseline for measurements take into account variables such as one or more of humidity, temperature, pressure, variation of sensor parameter measurements over time (such as variation of TFT sensor drain current over time), and gases other than a target gas or target gases in the atmosphere. One or more control gas sensors may be isolated from the atmosphere, for example by encapsulation of the or each control sensor, to provide a baseline measurement other than gases in the atmosphere.
The response of a gas sensor as described herein to background gases other than the target gases for detection, for example air or water vapour, may be measured prior to use to allow subtraction of the background from measurements of the gas sensor when in use.
Transition Metal Halide or Pseudohalide
The first semiconducting layer may consist of the transition metal halide or pseudohalide or may comprise one or more further materials. Preferably, the first semiconducting layer consists of the transition metal halide or pseudohalide.
The first semiconducting layer may have a thickness of 1-20 nm, optionally 2-10 nm when used in combination with a second semiconducting layer. The first semiconducting layer may have a thickness of 10-100 nm, optionally 40-60 nm when used without a separate semiconducting layer, optionally when the transition metal halide or pseudohalide is the only layer between the first and second electrodes.
The transition metal halide or pseudohalide may be a metal complex, optionally a coordination polymer. The transition metal of the transition metal halide or pseudohalide is optionally copper (I), silver (I) or cobalt and is preferably Cu (I).
Optionally, the halide of a semiconducting transition metal halide is selected from fluoride, chloride, bromide, iodide or astatide.
Optionally, the pseudohalide of a semiconducting transition metal pseudohalide is selected from thiocyanate, selenocyanate and tellurocyanate.
Preferably, the transition metal halide or pseudohalide is selected from copper thiocyanate (CuSCN); silver thiocyanate (AgSCN); cuprous iodide (CuI). copper selenocyanate (CuSeCN) and copper tellurocyanate (CuTeCN). Copper thiocyanate is particularly preferred.
Preferably, the first semiconducting layer is deposited from a formulation comprising the semiconducting transition metal halide or pseudohalide dissolved or dispersed in one or more solvents. Solvents for CuSCN include, without limitation, dialkylsulfides, for example diethylsulfide and dipropylsulfide; and aqueous ammonium hydroxide.
Preferably, the first and second semiconducting layers are formed by depositing formulations comprising a semiconducting material and the transition metal halide or pseudohalide respectively dissolved or dispersed in one or more solvents. This is particularly preferred if the second semiconducting layer comprises or consists of one or more organic semiconductors. The second semiconducting layer may be deposited onto the layer comprising the transition metal halide or pseudohalide or vice-versa.
The solvents of the formulations for depositing the first and second semiconducting layers may be selected such that the first of these two layers to be deposited does not dissolve when the other layer is deposited onto it.
Deposition techniques for depositing the first and second semiconducting layers include coating and printing methods, for example spin coating dip-coating, slot-die coating, ink jet printing, gravure printing, flexographic printing and screen printing.
Electrodes
The first and second electrodes of the gas sensor are preferably source and drain electrodes of first and second TFTs, or first and second electrodes of first and second chemiresistors.
The first and second electrodes can be selected from a wide range of conducting materials for example a metal (e.g. gold), metal alloy, metal compound (e.g. indium tin oxide) or conductive polymer.
In the case of a TFT, the gate electrode may be selected from any conducting material, for example a metal (e.g. aluminium), a metal alloy, or a conductive metal compound (e.g. a conductive metal oxide such as indium tin oxide).
The length of the channel defined between the source and drain electrodes of the first and second source and drain and gate electrodes of the first and second TFTs may be up to 500 microns, but preferably the length is less than 200 microns, more preferably less than 100 microns.
Second Semiconductor Layer
The second semiconductor layer may comprise or consist of one or more organic semiconductors or one or more inorganic semiconductors other than a semiconducting transition metal halide or pseudohalide.
Organic semiconductors as described herein may be selected from conjugated non-polymeric semiconductors; polymers comprising conjugated groups in a main chain or in a side group thereof; and carbon semiconductors such as graphene and carbon nanotubes.
An organic second semiconductor layer may comprise or consist of a semiconducting polymer and/or a non-polymeric organic semiconductor. The organic semiconductor layer may comprise a blend of a non-polymeric organic semiconductor and a polymer.
Exemplary organic semiconductors are disclosed in WO 2016/001095, the contents of which are incorporated herein by reference.
An organic second semiconductor layer of a BG-OTFT preferably comprises or consists of only one organic semiconductor. An organic second semiconductor layer of top-gate organic thin film transistors is preferably a mixture of a non-polymeric and polymeric organic semiconductor.
The organic semiconducting layer may be deposited by any suitable technique, including evaporation and deposition from a solution comprising or consisting of one or more organic semiconducting materials and at least one solvent. Exemplary solvents include benzenes with one or more alkyl substituents, preferably one or more C1-10 alkyl substituents, such as toluene, xylene and trimethylbenzene; tetralin; and chloroform.
Optionally, the organic semiconducting layer of an organic thin film transistor has a thickness in the range of about 10-200 nm.
Exemplary inorganic semiconductors include, without limitation, n-doped silicon; p-doped silicon; compound semiconductors, for example III-V semiconductors such as GaAs or InGaAs; or doped or undoped metal oxides.
Dielectric Layer
The dielectric layer of TFTs described herein comprises a dielectric material. Preferably, the dielectric constant, k, of the dielectric material is at least 2 or at least 3. The dielectric material may be organic, inorganic or a mixture thereof. Preferred inorganic materials include SiO2, SiNx and spin-on-glass (SOG). Preferred organic materials are polymers and include insulating polymers such as poly vinylalcohol (PVA), polyvinylpyrrolidine (PVP), acrylates such as polymethylmethacrylate (PMMA) and benzocyclobutanes (BCBs), poly(vinyl phenol) (PVPh), poly(vinyl cinnamate) P(VCn), poly(vinylidene fluoride-co-hexafluoropropylene) P(VDF-HFP), P(VDF-TrFE-CTFE), and self-assembled monolayers, e.g. silanes, on oxide. The polymer may be crosslinkable. The insulating layer may be formed from a blend of materials or comprise a multi-layered structure. In the case of a bottom-gate device, the gate electrode may be reacted, for example oxidised, to form a dielectric material.
The dielectric material may be deposited by thermal evaporation, vacuum processing or lamination techniques as are known in the art. Alternatively, the dielectric material may be deposited from solution using, for example, spin coating or ink jet printing techniques and other solution deposition techniques discussed above. In the case of a bottom gate TFT, the dielectric material should not be dissolved if the first or second semiconducting layer is deposited onto it from a solution or dispersion. In the case of a top-gate TFT, the first or second semiconducting layer should not be dissolved if the dielectric is deposited onto it from solution.
Techniques to avoid such dissolution include: use of orthogonal solvents for example use of a solvent for deposition of second semiconducting layer which does not dissolve the dielectric layer in the case of a bottom gate device or vice versa in the case of a top gate device; cross linking of the dielectric layer before deposition of the first or second semiconducting layer in the case of a bottom gate device; or deposition from solution of a blend of the dielectric material and an organic semiconductor followed by vertical phase separation as disclosed in, for example, L. Qiu, et al., Adv. Mater. 2008, 20, 1141.
The thickness of the dielectric layer is preferably less than 2 micrometres, more preferably less than 500 nm.
The substrate of a sensor as described herein may be any insulating substrate, optionally glass or plastic.
Use of a gas sensor has been described herein with reference to 1-MCP and ethylene, however it will be appreciated that it may be applied to other alkenes, for example any alkene which is gaseous at 20° C. and 1 atm, e.g. a C1-5 alkene.
A gas sensor as described herein may be used in sensing thiols.
On a PEN substrate carrying an aluminium gate electrode was formed a crosslinked dielectric layer by spin-coating and crosslinking an insulating polymer to a thickness of 60-300 nm. Gold source and drain electrodes were formed on the dielectric layer by thermal evaporation. Copper thiocyanate was deposited onto the source and drain electrodes by spin-coating from diethylsulfide to form a layer of 5 nm thickness. Semiconducting Polymer 1, illustrated below, was formed over the dielectric layer and source and drain electrodes by spin-coating from 1,2,4-trimethylbenzene solution to a thickness of 40 nm to form bottom contact Device Example 1.
A device was prepared as described in Device Example 1 except that the layer of copper thiocyanate was not formed and the organic semiconductor layer was deposited directly onto the source and drain electrodes.
A device was prepared as described for Device Example 1 except that the copper thiocyanate layer was formed directly on the insulating layer; the organic semiconducting layer was formed on the copper thiocyanate layer; and the source and drain electrodes were formed on the organic semiconducting layer to form a top-contact device.
A device was prepared as described in Device Example 2 except that the layer of copper thiocyanate was not formed and the source and drain electrodes were deposited directly onto the organic semiconductor layer.
A device was prepared as described for Device Example 1, except that Semiconducting Polymer 1 was not formed over the dielectric layer and source and drain electrodes.
Ethylene Response
The responses of Device Example 1 and Comparative Device 1 upon exposure to ethylene gas were measured by monitoring the level of the drain current as a function of time.
The OTFT was driven at a constant finite voltage of Vg=Vds=−4V under dry nitrogen (100 cc/min) before introducing ethylene at a concentration of between 10 to 500 ppm in nitrogen at the same flow rate for 1 hour. After 1 hour, ethylene was removed from the nitrogen gas flow. Measurements were conducted at 20° C.
1-MCP Response
An alpha-cyclodextrin matrix containing 1-MCP (4.3 wt %) was added to water to displace the 1-MCP into a bottle purged with nitrogen (50 cc/min). The nitrogen gas carried the 1-MCP through a gas tight container containing Device Example 2.
Device Example 2 was biased (Vg=Vds=−4V) under high relative humidity nitrogen (50 cc/min) before introducing 1-MCP (50 ppb to 3000 ppb) in nitrogen at the same flow rate for 30 minutes. After 30 minutes the 1-MCP gas was stopped and the flow was returned to nitrogen.
Butyl Acetate Response
The responses of Device Example 1 and Comparative Device 1 upon exposure to butyl acetate (2000 ppm) were measured by monitoring the drain current as a function of time.
The response of Device Example 1 and Comparative Device 1 upon exposure to butyl acetate at concentrations between 200 ppm and 2000 ppm was measured.
Removal of Organic Semiconductor (OSC) Layer
The drain current of Device Example 1 and Comparative Device 3 was measured immediately after fabrication of these devices.
The OTFT was biased (Vds=−4 V and Vg scanned from +0.5 V to −4 V) in air at 20° C.
Although the present disclosure has been described in terms of specific exemplary embodiments, it will be appreciated that various modifications, alterations and/or combinations of features disclosed herein will be apparent to those skilled in the art without departing from the scope of the disclosure as set forth in the following claims.
Number | Date | Country | Kind |
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171985605 | Nov 2017 | GB | national |
Filing Document | Filing Date | Country | Kind |
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PCT/GB2018/053419 | 11/27/2018 | WO | 00 |