The present application claims priority to and the benefit of Japanese Patent Application No. 2023-163940 filed Sep. 26, 2023, and Japanese Patent Application No. 2024-135051 filed Aug. 13, 2024, the entire contents of which are incorporated herein by reference.
The present disclosure relates to gas sensors.
Light sources are used in many applications, such as in indoor or interior lighting, optical devices, and the like. Optical devices use light sources that emit light of specific wavelengths, and include, for example, sterilization devices using ultraviolet light and distance measuring devices using reflected light. Also known are light receiving/emitting devices that combine a light source and a light-receiver (sensor) to detect a state of a space between the light source and the light-receiver. An example of a light receiving/emitting device is a gas sensor that uses infrared light and detects, as detection of a state of a space, concentration of a gas to be detected in a gas body introduced into the space. There is a demand for further improvement in precision of gas sensors. For example, Patent Literature (PTL) 1 describes a non-dispersive infrared (NDIR) gas concentration detection device configured to be calibrated to account for variations in output properties.
Here, the gas concentration detection device (gas sensor) of PTL 1 includes a first bandpass filter and a second bandpass filter used for calibration. In recent years, there has been a demand for further miniaturization of gas sensors. Simply decreasing the size of the filter with the technology of PTL 1 changes optical distance and therefore could make optical path design difficult. Further, problems of filter interference and loss of light arise.
In view of these circumstances, it would be helpful to provide a gas sensor in which the size of the filter can be decreased and optical path design is facilitated.
(1) A gas sensor according to an embodiment of the present disclosure comprises:
(2) The gas sensor according to (1), as an embodiment of the present disclosure, further comprises
(3) The gas sensor according to (1), as an embodiment of the present disclosure, wherein
(4) The gas sensor according to (1), as an embodiment of the present disclosure, wherein
(5) The gas sensor according to (2), as an embodiment of the present disclosure, wherein
(6) The gas sensor according to (2), (4), or (5), as an embodiment of the present disclosure, wherein
(7) The gas sensor according to (1), as an embodiment of the present disclosure, wherein
(8) The gas sensor according to (1), as an embodiment of the present disclosure, wherein
(9) The gas sensor according to (2), as an embodiment of the present disclosure, wherein
(10) The gas sensor according to any one of (1) to (5), as an embodiment of the present disclosure, wherein
(11) The gas sensor according to any one of (1) to (5), as an embodiment of the present disclosure, wherein
(12) The gas sensor according to (10), as an embodiment of the present disclosure, wherein
(13) The gas sensor according to (1), as an embodiment of the present disclosure, further comprising
(14) The gas sensor according to (13), as an embodiment of the present disclosure, wherein
(15) The gas sensor according to (1), as an embodiment of the present disclosure, further comprising
(16) The gas sensor according to any one of (1) to (5), as an embodiment of the present disclosure, wherein
(17) The gas sensor according to any one of (1) to (5), as an embodiment of the present disclosure, wherein
According to the present disclosure, a gas sensor is provided in which the size of the filter can be decreased and optical path design is facilitated.
In the accompanying drawings:
A gas sensor according to an embodiment of the present disclosure is described below, with reference to the drawings. In each drawing, identical or equivalent parts are marked with the same reference sign. In description of the embodiment, description of identical or equivalent parts is omitted or simplified as appropriate.
Further, according to the configuration of the gas sensor, the gas sensor is applicable as a light receiving/emitting device for applications other than gas sensing. That is, disclosure content derived by replacing “gas sensor” as described above with “light receiving/emitting device”, “optical device”, “optical concentration measuring device”, “optical physical quantity measuring device”, or the like is included in the scope of the present disclosure. For example, the state of an optical path space external to a substrate can be detected (examples other than gas include the presence or absence or concentration of a specific component of a fluid). For example, the disclosure content can be used for a component detection device or a component concentration measuring device for a substance (for example, water or a body fluid) present in an optical path space between a light source 20 and a first sensor 32. For example, when the substance present in the optical path space is blood, the component detection device or the component concentration measuring device can be used to measure glucose concentration in blood.
The component detection device or the component concentration measuring device can measure glucose concentration in blood sugar by measuring absorption of light having a wavelength of 1 μm to 10 μm. In the measurement of glucose concentration in blood sugar, measuring absorption of light at 1.6 μm, 2.0 μm to 2.3 μm, and 9.6 μm is preferred. A compact, high precision, and highly reliable non-invasive glucose concentration meter can be realized. Such a glucose concentration meter allows, for example, a diabetic patient to self-check blood sugar levels with good precision and without causing damage to the skin as would occur with an invasive method. Further, more accurate administration of medication (for example, insulin) can be achieved, based on the blood sugar levels checked.
The gas sensor includes the light source 20, a second sensor 31, and a wavelength limiter. Further, the gas sensor may include a first substrate 41, a second substrate 42, and the first sensor 32. The wavelength limiter is a functional part that limits the wavelengths of light reaching the second sensor 31 and may be, for example, part of the light source 20 or the substrate on which the light source 20 is installed (first substrate 41), as described below.
Here, as in
An overview of the configuration of the gas sensor according to the present embodiment is as follows. In the gas sensor, the second sensor 31 and the first sensor 32 are arranged so that light emitted from the light source 20 is incident on the second sensor 31 and the first sensor 32. An inner surface of the gas cell (the surface on the internal space side) reflects light. In
Here, the gas sensor may have the first substrate 41 designed so that the angle of light incident on the second sensor 31 is from 20° to 70°, based on a relationship between emission efficiency of the light source and a reflection amount. More preferably, the first substrate 41 may be designed so that the angle of light incident on the second sensor 31 is from 30° to 60°. In other words, when d is the distance between the second sensor 31 and the light source 20 and T is the thickness of the substrate (first substrate 41) on which the light source 20 is installed, (d/T) is in a range from 0.70 to 6.00, for example. Here, (d/T) may be in a range from 0.72 to 5.50, corresponding to the angle of light described above. More preferably, (d/T) may be in a range from 1.15 to 3.50.
Further, in the gas sensor, the second sensor 31 and the first sensor 32 preferably have the same temperature properties. The term “same temperature properties” does not necessarily mean strict uniformity, but rather that temperature properties are generally uniform. Further, to achieve a high signal-to-noise ratio for the gas sensor as a whole, the areas of the second sensor 31 and the first sensor 32 may be different. Further, the second sensor 31 and the first sensor 32 may each be formed by a number of light-receiving elements.
Here, a detection signal of the second sensor 31 can be used to compensate for temperature changes or changes over time in the first sensor 32, as described above. However, more precise compensation may be required for changes in the emission properties of the light source 20, particularly when the gas sensor is configured to include the optical filter 16. For example, when the second sensor 31 receives almost all wavelengths of light from the light source 20, a change in the amount of light received (integrated intensity) by the second sensor 31 is small before and after a wavelength shift (change in wavelength distribution) occurs at the light source 20. In contrast, in the first sensor 32, which receives only light of a specific wavelength due to the optical filter 16, the amount of light received (integrated intensity) changes significantly when a wavelength shift (change in wavelength distribution) occurs at the light source 20. In such a case, the relationship between the amount of light received by the second sensor 31 and the amount of light received by the first sensor 32 may deviate from a true value, resulting in insufficient compensation and making it impossible to provide a high precision gas sensor. A solution to this problem is to provide a filter member similar to the optical filter 16 to the second sensor 31, so that both the second sensor 31 and the first sensor 32 are configured to receive only light of a specific wavelength. However, there is a demand for further miniaturization of gas sensors. When a filter similar to the optical filter 16 is disposed on the optical path of light incident on the second sensor 31, the size of the gas sensor increases. Further, miniaturization of the filter causes problems of filter interference and light loss, making optical path design difficult. The gas sensor according to the present embodiment can reduce the size of the filter and facilitate optical path design by inclusion of a wavelength limiter, as described below.
Components of the gas sensor are described in detail below. The light source 20 emits light that contains wavelengths absorbed by a gas to be detected. As the light source 20, examples include a lamp, a light-emitting diode (LED), a micro-electromechanical systems (MEMS) emitter, light amplification by stimulated emission of radiation (laser), and the like. According to the present embodiment, the light source 20 is an LED and includes an active layer 53 (see
The light source 20 preferably has a stacked structure of a PN junction or a PIN junction deposited using a deposition method such as molecular beam epitaxy (MBE) or chemical vapor deposition (CVD). By supplying electrical power to the stacked structure, operation as an LED and emission of light having a wavelength corresponding to the band gap of the material of the stacked structure become possible. The active layer 53 contains In or Sb, which makes it possible to emit infrared light. Specifically, by using InSb, InAlSb, or InAsSb in the active layer 53, light having a wavelength from 1 μm to 12 μm can be output.
The second sensor 31 receives light (infrared rays) and outputs a signal corresponding to the amount of light received. As the second sensor 31, examples include a photodiode, a photoconductor, a thermopile, a pyroelectric sensor, and the like. From the viewpoint of response speed of signal processing, the second sensor 31 may be a PN junction or a PIN junction diode structure and may contain indium or antimony as a material. The second sensor 31 may further include a mixed crystal material containing at least one material selected from the group consisting of Ga, Al, and As. Further, from the viewpoint of aligning temperature properties or wavelength properties, the material and stacked structure of the second sensor 31 is preferably the same as the material and stacked structure of the light source 20. According to the present embodiment, the second sensor 31 is a photodiode including the active layer 53, having the same configuration as the light source 20.
The first substrate 41 has the light source 20 and the second sensor 31 on the first main surface. The material of the first substrate 41 is not particularly limited. The material of the first substrate 41 may be, but is not limited to, Si, GaAs, sapphire, InP, InAs, Ge, or the like, and may be selected according to the wavelength band to be used. From the viewpoint of easily electrically insulating the second sensor 31 and the light source 20, a semi-insulating substrate is preferably used as the material of the first substrate 41. From the viewpoint of being able to achieve a large diameter, the material of the first substrate 41 is particularly preferably a GaAs substrate. From the viewpoint of improving measurement sensitivity, the material of the first substrate 41 preferably has high transmittance for light emitted from the light source 20. Further, from the viewpoint of compensating for output variation of the light source 20 with high precision, the material of the first substrate 41 is preferably a material that efficiently reflects light emitted from the light source 20 at the second main surface. The first substrate 41 may suppress the transmission of light on the shorter wavelength side than the peak wavelength at which the intensity of the light emitted from the light source 20 is maximum. This allows efficient measurement while maintaining a small size.
The first sensor 32 receives light (infrared rays) and outputs a signal corresponding to the amount of light received. As the first sensor 32, examples include a photodiode, a photoconductor, a thermopile, a pyroelectric sensor, and the like. From the viewpoint of response speed of signal processing, the first sensor 32 may be a PN junction or a PIN junction diode structure and may contain indium or antimony as a material. The first sensor 32 may further include a mixed crystal material containing at least one material selected from the group consisting of Ga, Al, and As. The material and stacked structure of the first sensor 32 is preferably the same as the material and stacked structure of the light source 20.
According to the present embodiment, from the viewpoint of improving measurement sensitivity, the optical filter 16 is described as transmitting only a specific wavelength band and is provided in the optical path of light emitted from the second main surface of the first substrate 41 to the light being incident on the first sensor 32. However, the optical filter 16 is not required and is optional.
The second substrate 42 has the first sensor 32 on the first main surface. Light incident on the second main surface side is transmitted through the second substrate 42 and is incident on the first sensor 32. The material of the second substrate 42 is not particularly limited. The material of the second substrate 42 may be, but is not limited to, Si, GaAs, sapphire, InP, InAs, Ge, or the like, and may be selected according to the wavelength band to be used. From the viewpoint of improving measurement sensitivity, the material of the second substrate 42 preferably has high transmittance for light incident on the second main surface side.
The wavelength limiter limits wavelengths of light emitted from the active layer 53 of the light source 20 that reach the second sensor 31, and is connected to the light source 20 without any space intervening. The connection between the wavelength limiter and the light source 20 includes both direct connection and indirect connection as long as no space intervenes, and also includes the wavelength limiter being in the light source 20. Here, “without any space intervening” may mean without the space in which the object to be measured is located (for example, gas space). For example, the existence of a space with no object to be measured between the wavelength limiter and the light source 20 may be included in the scope of “without any space intervening”. The wavelength limiter has a filter function similar to that of the optical filter 16, so that both the second sensor 31 and the first sensor 32 receive only light of a specific wavelength. The wavelength limiter is not limited to a specific configuration and may be realized by any of the configurations described below, for example.
As illustrated in
As illustrated in
As illustrated in
As described above, the gas sensor according to the present embodiment, according to the configuration described above, allows the filter for light incident on the second sensor 31 to be realized by the wavelength limiter, thereby decreasing size of the gas sensor. Further, in the gas sensor according to the present embodiment, the filter for light incident on the second sensor 31 can be configured as part of the light source 20 or a substrate (the first substrate 41), which also facilitates optical path design.
The refractive indices of the first layer and the second layer can be measured by an ellipsometer in accordance with “JIS K7142”.
The transmittance of the optical filter can be measured by an FT-IR microscope (Hyperion 3000+TENSOR 27, produced by Bruker Corporation).
Although embodiments of the present disclosure have been described based on the drawings and examples, it should be noted that a person skilled in the art may make variations and modifications based on the present disclosure. Therefore, it should be noted that such variations and modifications are included within the scope of the present disclosure.
Further, the configurations of the wavelength limiter described above can be combined as long as they are not mutually exclusive combinations. For example, the gas sensor may be configured to include the first layer 51 of the light source 20 as illustrated in
Number | Date | Country | Kind |
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2023-163940 | Sep 2023 | JP | national |
2024-135051 | Aug 2024 | JP | national |