The invention relates to a device in which gas sorption and desorption on a porous solid are controlled by means of an electric field. The invention also relates to use of the device for gas separation, recovery, cooling and heat pumping.
Gas recovery and separation technologies are fundamental to the modem industrial world. Atmospheric gases are separated by cryogenic distillation on a multi-million tonne scale world-wide to provide oxygen and nitrogen and the noble gases argon, krypton and xenon. For some applications it is more convenient and economic to separate oxygen or nitrogen from air at point-of-use rather than transport cryogenically separated gases. Two technically distinct systems have been developed for this purpose.
One method is pressure swing adsorption (PSA) where air is compressed into a vessel containing a carbon molecular sieve, which can preferentially adsorb oxygen molecules onto its surface. The gas vented in a controlled release is initially greatly enriched in nitrogen compared to air. Towards the end of the process the vent gas is enriched in oxygen. By operating with two or more beds an essentially continuous supply of nitrogen and/or oxygen can be generated.
An alternative method involves the use of a microporous membrane that has a much greater permeability for oxygen, carbon dioxide and water vapour than for nitrogen. Oxygen passes through the membrane allowing nearly pure nitrogen to exit the end of the tube. Similarly carbon dioxide can be separated from nitrogen in flue gases from fossil fuel power stations. This facilitates the compression of carbon dioxide, enabling it to be sequestrated in geological formations rather being released to the atmosphere to contribute to anthropological global warming.
Because of their inherent nature diffusion separation methods relying upon adsorbents or membranes cannot achieve the high degrees of separation achievable by cryogenic distillation. Higher flow rates result in poorer separations. Furthermore, they cannot compress gases since they rely upon external gas compression to operate.
An alternative to pressure swing adsorption is thermal swing adsorption (TSA) where the gas mixture is passed over an adsorbent bed to remove the preferentially adsorbed component. When the bed is saturated the mixture flow is stopped and the bed heated to desorb the adsorbed component.
However the technology is relatively energy inefficient because it requires the cooling and heating of adsorbent packed beds. Electrically conducting carbon fibre composite molecular sieve (CFCMS) beds have been used to adsorb carbon dioxide. Desorption was achieved by passing an electric current through the adsorbent to heat it and the process is called “Electrical swing absorption” (ESA). Combined pressure and thermal swing adsorption technologies (PTSA) have also been described.
The technologies described above depend upon the separation of gases by adsorption on solids. The absorption of CO2 and H2S by various proprietary liquid amine mixtures is a well-established technology for purifying natural gas. This technology has been proposed for the removal of CO2 from power station flues. Significant amounts of thermal energy are required to separate the CO2 from the amine so that the later can be recycled. The more strongly, and thus the more efficiently, the amine absorbs the CO2 the greater energy required subsequently for separation. Power stations have low temperature heat in the flue gas itself that could be used, but this is then degraded so is not available for power generation. A further disadvantage is that the gas is recovered at near-atmospheric pressure so must be compressed to facilitate sequestration. Again this requires energy thus further reducing the overall efficiency of the power station.
Gas separation technologies are also important in submarines, military vehicles and manned spacecraft. For example in submarines carbon dioxide has been removed by reaction with sodium peroxide simultaneously releasing more oxygen for respiration. In closed circuit anaesthesia carbon dioxide is removed by passing the re-cycled respiration gas over soda-lime. These technologies involve essentially irreversible chemical reactions.
According to the present invention there is provided a gas separation device for separating a reactive gas from a gaseous mixture comprising porous anode and cathode electrodes separated by an ionic membrane, the anode being impregnated with an absorbent compound or solvent, the cathode being impregnated with an electrically conductive liquid, a power supply for applying electric charge to the electrodes, an inlet for a gaseous mixture, the inlet communicating with a chamber adjacent the cathode, and an outlet for gas from the chamber so that gas passing from the inlet to the outlet contacts the cathode, wherein the reactive gas is absorbed from the gaseous mixture by the absorbent compound, retained in the device and subsequently desorbed from the absorbent compound, wherein the absorption, desorption or both, are promoted by application of electric charge to the electrodes.
In a one embodiment of the invention the reactive gas is absorbed when the electrodes are charged and the reactive gas is desorbed when the charge is removed. This may cause the reactive gas to be removed from the device in a concentrated stream.
In an alternative embodiment the gas is absorbed when the electrodes are uncharged and the gas is desorbed when the electrodes are charged. This may cause the reactive gas to be removed from the device in a concentrated stream.
In a further embodiment the gas is absorbed when the electrodes are charged to a first polarity and the gas is desorbed when the electrodes are charged to a reversed polarity to the first polarity. The gas may be removed from the device in a concentrated stream.
The reactive gas preferably carbon dioxide or ammonia. The reactive gas may be a combustion exhaust gas, for example from an electricity generation plant or power station.
When the reactive gas is carbon dioxide the absorbent compound is preferably selected from an amine, sulphonic acid or carboxylic acid. An oligomeric or polymeric amine, sulphonic acid or carboxylic acid is preferred. A bi-functional amine sulphonic acid or bi-functional amine carboxylic acid may be used, particularly 2-methane sulphonic acid.
When the reactive gas is ammonia the solvent or absorbent compound is preferably selected from:
water or aqueouos acid for example hydrochloric acid or other mineral acid.
In a preferred device the ionic membrane comprises an ionic polymer. Preferred ionic polymers are selected from: sulphonated polystyrene, sulphonated polyetherketone, sulphonated polyethersulphone, Nafion™ and fluorinated polymers.
Each electrode may be composed of porous carbon, for example in the form of an aerogel, nanotube, open celled sponge or woven fibres composition. Electrodes may have the configuration of porous sheets. Alternatively a cylindrical or tubular configuration may be employed.
The present invention, which seeks to overcome the limitations inherent in the technologies outlined above, is based on the use of electric fields in super-capacitor-like systems to control the reversible sorption and desorption of reactive gases, particularly by the transmission of protons (hydrogen ions) across an anionic membrane, or hydroxyl ions across a cationic membrane. The device preferably uses only non-Faradayic processes; i.e. electrode reactions involving electron transfer are avoided by operating at sufficiently low potential differences. The device can operate in any one of three modes. In a first mode the absorption is driven by the application of the electric field and the
desorption occurs when the field is removed because of the difference between the chemical potentials of the gas in its sorbed and desorbed states. In a second mode the gas sorbs from the gaseous state in the absence of the electric field because of the difference between the chemical potentials of the gas in its sorbed and desorbed states; desorption occurs when the electric field is applied. In a third mode the sorption of the gas is enhanced by the application of the electric field in one direction while desorption is enhanced by reversing the field.
The invention is further described by means of example but not in any limitative sense with reference to the accompanying drawings, of which:
In a first embodiment of this invention shown in
The cell may be considered to operate as a capacitor, or more accurately as a super-capacitor. Since capacitors store and release electrical energy efficiently much of the input energy used to charge the cell during the CO2 sorption will be recovered during desorption and can be used to power the sorption operation of a second cell. This process can be referred to as “capacitive swing adsorption” (CSA). A preferred arrangement consists of two or more beds operated in parallel to enable simultaneous CO2 sorption and desorption.
The electrode reactions are the following.
Anode
The bicarbonate anion, HCO3−, is attracted to the positively charged anode while the hydrogen
ion, H+, is attracted to the negatively charged cathode, which it is able reach by travelling through the anionic membrane.
Cathode
The equilibria at the anode are driven forward by the removal of the hydrogen ion. This enhances the amount of CO2 dissolved.
The potential across the electrodes is less than that required for electrode reactions to occur. Typically the potential will be in the range from about 0.8 to about 1 v when water is present in the electrode. Electrode reactions would absorb energy and lead to the irreversible formation of new chemical species. However in embodiments in which gas separations are carried out in substantially water-free systems where the electrode is wetted with a non-aqueous solvent, such as propylene carbonate, potentials can be employed up to about 2 volts and more preferably up to about 2.7 volts.
The ability of the system to dissolve CO2 is determined by the surface area of the porous carbon electrodes and thus to the extent of the electrical double layer which can be formed before potential limit is reached. The larger the surface area of the carbon the higher is its capacity for CO2. Conducting carbon aerogels, carbon nanotubes or CFCMS are among the preferred electrode materials.
In another embodiment the device is used to separate ammonia from a gas mixture.
In use of the device the gas mixture is passed into the cell and ammonia dissolves in the water. The solubility of ammonia is promoted by transfer of hydroxyl ions across the membrane (18) driven by the potential difference across the electrodes (11, 12). When the cell is saturated with ammonia the flow of the gas mixture is stopped and the potential difference removed. When this occurs hydroxyl ions flow back across the membrane from the acid impregnated electrode to the water impregnated electrode resulting in the liberation of gaseous ammonia. However, even when there is no charge on the electrodes a substantial amount of ammonia will remain in solution. To promote dissolution a reverse potential may be applied across the cell. The cell is essentially working in Mode 3 as described above. Any acid may be used provided that the molecules are sufficiently large to inhibit diffusion across the membrane. Oligomeric and polymeric sulfonic and carboxylic acids are preferred. Especially preferred are bi-functional amino sulfonic and carboxylic acids such as taurine (2-aminoethanesulfonic acid) which can act as both acids and bases.
The electrode reactions during solution are the following.
Cathode
The hydroxyl ions pass through the cationic membrane to the anode.
Anode
When the reverse potential is applied the following electrode reactions occur.
Cathode
Anode
In a further embodiment two or more cells may be linked to form a swing cycle unit for cooling or heat pumping. A first cell (21) and second cell (22) are connected by a gas conduit (23). A power supply (24) is arranged to alternatively charge and discharge the electrodes (25, 26, 27, 28) so that heat is absorbed by one cell while heat is given out by the other cell from a heat pump. During sorption the heat of reaction of CO2 is generated raising the temperature of the cell. During desorption the heat will be taken in. In the system shown in
In another embodiment one electrode (31) may be impregnated with an amine and the other (32) with sulfonic acid as shown in
The device is operating essentially in Mode 2 as described above.
An EDC has the following advantages over a conventional mechanical positive displacement compressor.
There are no moving parts, apart from the valves, eliminating frictional and other mechanical losses.
There are relatively long cycle times typically 0.5 to tens of seconds compared with <0.1 seconds for the cycle times of reciprocating compressors, so valves will be more durable.
No lubricant is needed, avoiding return problems or adverse effects on heat exchange in other parts of the circuit.
The EDC is oil free and therefore especially suited to driving a cooling or heat pump system.
There are fewer geometrical constraints on shape and positioning. The device may be fat and cylindrical or flat and rectangular according to the available space. Orientation can be varied since there is no oil sump to consider.
Multiple units (41) can be arranged in parallel as shown in
The capacity delivered by an individual EDC can be controlled both by varying the maximum applied potential and/or the rate at which the potential is applied. The former corresponds to changing the stroke of a reciprocating compressor, which is not easily done, and the latter to changing its speed.
Compressors (51) in accordance with this invention can be readily multi-staged by operating in series to provide larger pressure differences than can be covered by a single unit as shown in
In a further configuration both series and parallel compressors may be arranged in thermal contact so that one heats up as CO2 an adjacent unit cools as the result of desorption.
The operation of the compressor of this invention may be near isentropic, i.e. similar to a mechanical compressor. Operating such a compressor under near-isothermal conditions can be advantageous, for example capacity may be increased. With the conventional mechanical compressors typically employed for refrigeration and air conditioning it is very difficult to remove the heat of compression. In contrast when using an EDC this can readily be achieved. The device may be designed for isothermal operation by configuring it as a finned plate having good heat exchange capabilities.
In a further embodiment energy efficiency may be enhanced by utilising the heat of absorption at one electrode to supply the heat of desorption at an adjacent electrode as shown in
By changing the potential across the electrode assembly it may operate as a swing bed for CO2 sorption/desorption. In
This embodiment has significant advantages over existing technologies for CO2 removal from gas streams. Simultaneously adsorbing and desorbing CO2 on different electrodes within the same electrode assembly allows the heats of adsorption and desorption to counter-balance each other. This provides good energy efficiency at the same time avoiding the cost of installing separate heat exchangers that would be required by a conventional amine absorption system. Likewise the electrical energy involved in charging the cell can largely be recovered by using a discharging cell to assist the charging of a second cell.
Number | Date | Country | Kind |
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0502227.2 | Feb 2005 | GB | national |
Filing Document | Filing Date | Country | Kind | 371c Date |
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PCT/GB06/00402 | 2/3/2006 | WO | 00 | 2/29/2008 |