The disclosure of Japanese Patent Application No. 2009-034297 filed on Feb. 17, 2009 including the specification, drawings and abstract is incorporated herein by reference in its entirety.
1. Field of the Invention
The invention relates generally to a gas shutoff valve, and more specifically to a high-pressure hydrogen gas shutoff valve.
2. Description of the Related Art
In a passage that provides communication between the inside and the outside of a gas tank that stores high-pressure hydrogen gas, there is provided a shutoff valve that shuts off gas flow within the passage. This type of shutoff valve is described in, for example, Japanese Patent Application Publication No. 2006-144841 (JP-A-2006-144841).
This shutoff valve includes a main valve element that contacts and move away from a valve seat that is formed at a bottom portion of a valve chest, and an operation screw that is screwed into a female screw portion that is formed at an opening portion of the valve chest. The main valve element is biased toward the operation screw by an elastic force of a valve spring so that the main valve element and the operation screw always contact each other. When the operation screw is moved in such a direction that the operation screw is screwed into the female screw portion by a rotating operation of the operation screw (hereinafter, referred to as “screwing direction), the main valve element is pushed by the operation screw so that the main valve element moves together with the operation screw in the screwing direction against the elastic force of the valve spring and contacts the valve seat. On the other hand, when the operation screw is moved in such a direction that the operation screw is unscrewed from the female screw portion by a rotating operation (hereinafter, referred to as “unscrewing direction”), the main valve element is pushed by the valve spring and moves together with the operation screw in the unscrewing direction, so that the main valve element moves away from the valve seat.
In this type of shutoff valve, when the main valve element and the operation screw are removed, these members may be ejected by an internal pressure in the valve chest. A structure for preventing ejection of these members is described in, for example, Japanese Patent Application Publication No. 09-222926 (JP-A-09-222926). A shutoff valve described in JP-A-09-222926 includes a valve housing that has a sliding hole that opens at an outer face of the shutoff valve, a pilot valve element that opens and closes, from below, a valve opening that is formed at a bottom portion of a valve chest that is formed so as to communicate with the lower end of the sliding hole, and a main valve element which slides within the sliding hole and of which the lower end contacts the upper end of the pilot valve element. The upper end of the sliding hole is blocked by a removable diaphragm, and the upper end of the main valve element contacts the diaphragm. A snap ring, of which the outline is larger than the sliding hole, is fitted to the main valve element at a portion that is lower than the sliding hole and that is positioned at the valve chest. The snap ring prevents ejection of the main valve element from the sliding hole due to an internal pressure in the valve chest when the diaphragm is removed.
With the structure described in JP-A-09-222926, ejection of the main valve element is prevented by the snap ring. However, assembly of the shutoff valve is complicated because the main valve element needs to be fitted in the valve housing from the side of the valve chest that is below the sliding hole.
A gas shutoff valve according to an aspect of the invention includes a valve element that has a main valve portion that is housed in a valve chest that opens at an outer face of the valve housing and that shuts off a passage for gas when contacting a valve seat formed at a bottom portion of the valve chest, an operation screw portion that is screwed into a female screw portion formed at an opening portion of the valve chest, and a seal portion that is provided between an inner face of the valve chest and an outer face of the main valve portion. The passage is opened or blocked when the main valve portion is moved in the axial direction of the valve element due to rotation of the operation screw portion. A restriction portion is arranged at a position that is apart from the female screw portion by a distance that is shorter than an effective length for the operation screw portion by which the operation screw portion is allowed to travel in such a direction that the operation screw portion is unscrewed along the axial direction of the valve element while being screwed into the female screw portion.
With the structure described above, when the operation screw portion is unscrewed, the valve element contacts the restriction portion before the operation screw portion is completely unscrewed from the valve housing. Therefore, when the operation screw portion is unscrewed, an operator can easily recognize that the valve element has been moved by a sufficient distance in the unscrewing direction. Accordingly, it is possible to reliably avoid the situation where the valve element is excessively unscrewed. As a result, with the simple structure in which the restriction portion is provided outside the valve chest, it is possible to prevent ejection of the valve element due to a pressure in the valve chest.
The foregoing and further features and advantages of the invention will become apparent from the following description of an example embodiment with reference to the accompanying drawings, wherein like numerals are used to represent like elements and wherein:
Hereafter, an embodiment of the invention will be described with reference to the accompanying drawings. In the embodiment, the invention is applied to a hydrogen gas tank.
As shown in
The plug body 3 has a charging passage 5 through which hydrogen gas is charged into the gas tank 1, a supply passage 6 through which the hydrogen gas in the gas tank is supplied to elements outside the gas tank 1, and a release passage 7 through which the hydrogen gas in the gas tank 1 is released to the outside of the gas tank 1.
Two check valves 8 and 9 that prevent backflow of the hydrogen gas stored in the gas tank 1 are provided in the charging passage 5. An electromagnetic on-off valve 10 and a pressure-reducing valve 12 are provided in the supply passage 6. Manual valves 14, 15 and 13 that are externally and manually operated to shut off hydrogen gas flows within the passages are provided in the passages 5, 6 and 7, respectively.
As shown in
As shown in
As shown in
As shown in
An extending portion 24d is formed at a substantially center portion of the end face of the rotation restriction portion 24b, which is close to the operation screw 23. The extending portion 24d has a shape of a column having an outer diameter slightly smaller than the inner diameter of the through-hole 23d of the operation screw 23. The extending portion 24d is fitted in the through-hole 23d of the operation screw 23. Plastic deformation portions 24e are provided at the end of the extending portion 24d. In the embodiment, the main valve element 24 and the operation screw 23 are connected to each other by the plastic deformation portions 24e.
As shown in
As shown in
In the embodiment, in the valve-closed state where an end portion 24g of the main valve element 24 contacts the valve seat 22c, a length L1 of the main valve element 24 at a portion from the groove 25 to a bottom face 22e of the housing-side restriction portion 22d along the axial direction is set to be shorter than a length L2 of a portion of a male screw portion 23g of the operation screw 23, which is screwed into the female screw portion 21b of the plug body housing 16, along the axial direction in the valve closed state. That is, the effective length L1 for the seal portion, that is, the distance that can be traveled by the O-ring 25a of the main valve element 24 with the valve housing portion 22 sealed by the O-ring 25a is set to be shorter than the length L2, that is, the distance that can be traveled by the operation screw 23 while being screwed into the female screw portion 21b. A thickness L3 of each spacer 30 is set to be smaller than the length L2. Therefore, the restriction plate 31 is arranged at a position that is apart from the female screw portion 21b by a distance shorter than the length L2.
The main valve element 24 moves along with the operation screw 23 in the axial direction when the operation screw 23 is rotated. A description will be provided on the assumption that, for example, the operation screw 23, which has been in the valve-closed state shown in
Next, a description will be provided on the assumption that the operation screw 23 is further moved in the unscrewing direction by the rotating operation. As described above, the thickness L3 of the spacer 30 is set to be smaller than the length L2, and the restriction plate 31 is arranged at the position that is apart from the female screw portion 21b by the distance shorter than the length L2. Therefore, as shown in
Next, a description will be provided on the assumption that the operation screw 23 is further moved in the unscrewing direction although the operation screw 23 contacts the restriction plate 31. As described above, the length L1 is shorter than the length L2. Therefore, the effective length L1 for the seal portion, that is, the distance that can be traveled by the O-ring 25a interposed between the inner face of the valve element housing portion 22 and the outer face of the main valve element 24 with the valve housing portion 22 sealed by the O-ring 25a is shorter than the length L2. Therefore, as shown in
Next, a description will be provided on the assumption that the operation screw 23, which has been in the valve-open state shown in
The effects produced in the embodiment will be summarized as below.
1) The restriction plate 31 is arranged at the position that is apart from the female screw portion 21b by the distance shorter than the length L2 of the portion of the male screw portion 23g of the operation screw 23, which is screwed into the female screw portion 21b of the plug body housing 16, along the axial direction in the valve closed state. Therefore, when the operation screw 23 is unscrewed, the operation screw 23 contacts the restriction plate 31 before the operation screw 23 is completely unscrewed from the plug body housing 16. Therefore, when unscrewing the operation screw 23, the operator can easily recognize that the operation screw 23 is moved by a sufficient distance in the unscrewing direction. Therefore, it is possible to reliably prevent the operation screw 23 from being excessively unscrewed. Accordingly, with the simple structure where the restriction plate 31 is provided onto the outer face 16a of the plug body housing 16, it is possible to prevent ejection of the operation screw 23 and the main valve element 24 due to a gas pressure in the valve element housing portion 22. Because the restriction plate 31 is provided outside the plug body housing 16, it is possible to fit the restriction plate 31 to the plug body housing 16 easily.
2) The effective length L1 for the seal portion, that is, the distance that can be traveled by the O-ring 25a of the main valve element 24 with the valve housing portion 22 sealed by the O-ring 25a is set to be shorter than the length L2, that is, the distance that can be traveled by the operation screw 23 while being screwed into the female screw portion 21b. Accordingly, when the operation screw 23 is unscrewed, the O-ring 25a reaches the housing-side restriction portion 22d before the operation screw 23 is completely unscrewed from the plug body housing 16, so that the sealed state provided by the O-ring 25a is cancelled and the pressure in the valve element housing portion 22 is reduced. Therefore, it is possible to avoid the situation where the operation screw 23 and the main valve element 24 are ejected due to the pressure in the valve element housing portion 22 when the operation screw 23 is excessively unscrewed. Also, only adjustment of the effective length L1 for the seal portion and the length L2 that is the effective length for the operation screw 23 is needed. Therefore, the efficiency of fitting the main valve element 24 and the operation screw 23 is not affected. In addition, the operator can easily recognize that the operation screw 23 has been moved by a sufficient distance in the unscrewing direction by a gas leak sound that is generated when the sealed state provided by the O-ring 25a is cancelled.
3) If both the above-described structures 1) and 2) for preventing ejection of the main valve element 24 and the operation screw 23 are adopted, it is possible to more reliably prevent ejection of the main valve element 24 and the operation screw 23. As a result, higher level of safety is ensured.
4) The main valve element 24 and the operation screw 23 are engaged with each other in the axial direction so as to be rotatable relative to each other, if the end of the extending portion 24d that extends inside the operation screw 23 through the through-hole 23d of the operation screw 23 is plastically deformed in the state where the end portion of the main valve element 24, which is on the opposite side of the valve seat 22c, contacts the operation screw 23 in the axial direction. Therefore, the main valve element 24 and the operation screw 23 are movable together with each other in the axial direction. Accordingly, a member used to cause the main valve element 24 and the operation screw 23 to move together with each other need not be provided. As a result, the structure may be simplified.
5) If the rotation restriction portion 24b of the main valve element 24 is engaged with the plug body housing 16, even when a rotational force is applied to the main valve element 24 due to an operation of the operation screw 23, rotation of the main valve element 24 relative to the plug body housing 16 is restricted. Accordingly, it is possible to avoid the situation where deformation is caused in the main valve portion 24a that contacts and moves away from the valve seat 22c and the sealing performance is reduced or abrasion power is generated. Accordingly, the sealing performance for the end portion 24g of the main valve element 24 is ensured. Because the number of components is not increased, the structure is not complicated.
As in the embodiment, when the valve is used as the high-pressure hydrogen gas shutoff valve, if the main valve element 24 is pushed against the operation screw 23 by the pressure of high-pressure gas, a rotational force of the operation screw 23 may be transferred to the main valve element 24. Accordingly, employment of the above-described structure for preventing rotation of the main valve element 24 is effective.
The embodiment described above may be modified as follows.
In the embodiment, the flat restriction plate 31 is fixed to the plug body housing 16 via the spacers 30. However, the structure is not limited to this, as long as a restriction member is arranged at a position that is apart from the female screw portion 21b by a distance shorter than the length L2 of the portion of the male screw portion 23g of the operation screw 23, which is screwed into the female screw portion 21b of the plug body housing 16, along the axial direction in the valve closed state. For example, a restriction member 40 shown in
In the embodiment described above, the valve element is formed of the main valve element 24 and the operation screw 23. However, the structure of the valve element is not limited to this. A valve element in which a main valve element and an operation screw are integrated together may be used.
In the embodiment described above, the main valve element 24 and the operation screw 23 are directly fitted to the plug body housing 16 that forms the plug body 3. However, the structure is not limited to this. For example, the main valve element 24 and the operation screw 23 fitted to a housing that differs from the plug body housing 16 may be fitted to the plug body housing 16. In this case, the housing different from the plug body housing 16 corresponds to the valve housing in the invention.
In the embodiment described above, the invention is applied to the manually and externally operable shutoff valves (manual valves 13 to 15). However, the invention may be applied to electromagnetically-driven shutoff valves or hydraulically-driven shutoff valves. That is, the invention may be applied to any types of shutoff valves that shut off high-pressure hydrogen gas passage when the main valve element 24 is pushed against the valve seat due to rotation of the operation screw 23.
In the embodiment, the two types of structures for preventing ejection of the main valve element 24 and the operation screw 23 are adopted. However, one of the two types of structures may be omitted. When only the restriction plate 31 is provided as the structure for preventing ejection, the following effects can be obtained. That is, as described above, because the restriction plate 31 is provided outside the plug body housing 16, the restriction plate 31 is easily fitted to the plug body housing 16. Accordingly, it is possible to easily fit the restriction plate 31 to the existing manual valve 14 that does not have any structures for preventing ejection of the main valve element 24 and the operation screw 23.
Number | Date | Country | Kind |
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2009-034297 | Feb 2009 | JP | national |