Gas suction pump device, gas feed adapter and gas alarm unit

Information

  • Patent Grant
  • 6712586
  • Patent Number
    6,712,586
  • Date Filed
    Monday, July 22, 2002
    22 years ago
  • Date Issued
    Tuesday, March 30, 2004
    20 years ago
  • CPC
  • US Classifications
    Field of Search
    • US
    • 417 411
    • 417 413
    • 417 234
    • 417 313
    • 417 63
  • International Classifications
    • F04B4900
    • F04B5300
    • F04B1703
    • Term Extension
      46
Abstract
The invention provides a gas suction pump device equipped with a casing having a substantially rectangular frame-like sectional shape and formed slenderly in a gas flowing direction and into a size holdable by grasping with a hand, a control circuit board provided in the casing so as to extend in a longitudinal direction along the upper wall of the casing, a pump unit arranged in a region on the side of one side wall on the lower side of the control circuit board in a state that one end and the other end of a gas flow path defined by the pump unit have been connected to a gas inlet port and a gas outlet port, respectively, and a battery fitting chamber provided in a region on the side of the other side wall. The invention also provides a gas alarm unit constructed by connecting the above pump device to a portable gas alarm device provided with a specific gas feed adapter through a connecting tube.
Description




BACKGROUND OF THE INVENTION




1. Field of the Invention




The present invention relates to a gas suction pump device, a gas feed adapter and a gas alarm unit.




2. Description of the Background Art




There are generally frequent occasions when it may be possible in, for example, underground job sites or gateways, or other places where persons enter, or working regions that air in an environmental atmosphere is in a dangerous state, or will become a dangerous state, such as occasions when harmful gases such as carbon monoxide and hydrogen sulfide gases may possibly be contained in air in such an environment, or when the oxygen gas concentration in air may possibly be lowered.




When the air in the environmental atmosphere has become a dangerous state to persons due to high concentration of the dangerous gases contained or low oxygen gas concentration, it is necessary to sense the fact.




From such a demand, there have been proposed various types of portable gas alarm devices to date. As such portable gas alarm devices, for example, those having a structure that a sucking means such as a pump is installed in a gas alarm device body, and air in the objective space is forcedly sucked by this sucking means to perform the concentration measurement of a gas to be detected, and those of the so-called “diffusion type” that air in the objective space is introduced by natural diffusion are known.




However, such a portable gas alarm device cannot be used in a place where no person can enter because the portable gas alarm device basically requires that a person should enter the place to perform the concentration measurement of dangerous gases in order to confirm the safety of air in an environmental atmosphere.




Therefore a method is used in which a sucking device such as a pump is connected to the portable gas alarm device so as to suck air in the objective space to perform the concentration measurement of the dangerous gases up to the gas alarm device body by the sucking device.




Since the conventional sucking devices are generally large in size and heavy, however, they involve problems that they are considerably unhandy to carry and make a great obstacle to practice the intended work or the like.




In addition at the actual situation, such a sucking device is unsuitable for use as a sucking means that is connected to the portable gas alarm device, because it requires much time or labor in maintenance work such as filter exchange or pump exchange.




SUMMARY OF THE INVENTION




The present invention has been made on the basis of the foregoing circumstances.




It is the first object of the present invention to provide a gas suction pump device which is easy to be fabricated as a small-sized one handy to carry and high in convenience for use.




The second object of the present invention is to provide a gas feed adapter by which air from such a gas suction pump device can be surely fed to a gas detecting part of a portable gas alarm device.




The third object of the present invention is to provide a portable gas alarm unit which makes good use of such a gas suction pump device and is high in convenience for use.




The first object of the present invention can be achieved by any one of the following constitutions [1] to [8].




[1] A gas suction pump device suitable for being connected by a connecting tube to a portable gas alarm device for use, which comprises:




a casing having a substantially rectangular frame-like sectional shape composed of 2 side walls opposite to each other, and upper and lower walls which connect the side walls to each other, and formed slenderly in a gas flowing direction and into a size holdable by grasping with a hand;




a control circuit board provided in the casing so as to extend in a longitudinal direction along the upper wall;




a pump unit arranged in a region on the side of one side wall under the control circuit board, in which one end and the other end of a gas flow path defined by the pump unit and extending in the longitudinal direction of the casing communicate with a gas inlet port opened forward of the casing and a gas outlet port opened backward of the casing, respectively; and




a battery fitting chamber provided in a region on the side of the other side wall.




[2] The gas suction pump device according to the constitution [1], wherein the pump unit is composed of a pump and a pump driving motor provided integrally with the pump, and wherein




the pump is located in the vicinity of one side wall in the casing, and the pump driving motor is arranged in a state located in the vicinity of the other side wall.




[3] The gas suction pump device according to the constitution [2], wherein the pump making up the pump unit has a gas discharge quantity of 0.2 to 0.5 L/min.




[4] The gas suction pump device according to any one of the constitutions [1] to [3], wherein a driving power source is a battery.




[5] The gas suction pump device according to any one of the constitutions [1] to [4], wherein a recessed part for receiving an end part of the connecting tube is formed in the casing, and a connecting terminal to which the connecting tube is connected is provided at the gas outlet port in the recessed part in a state projected backward from the rear wall thereof.




[6] The gas suction pump device according to any one of the constitutions [1] to [5], wherein a branched gas flow path opened upward is defined in a gas flow path forming member connecting the pump unit to the gas outlet port, and a pressure sensor is connected to the branched gas flow path in a state arranged on the control circuit board side of the gas flow path forming member.




[7] The gas suction pump device according to any one of the constitutions [1] to [6], wherein the casing is formed by joining a front case with a rear case detachably to each other, and an anti-detaching metal band for preventing both front case and rear case from detaching from each other is fitted on the joined area between the front case and the rear case.




[8] The gas suction pump device according to the constitution [7], wherein the anti-detaching preventing metal band is fitted in a state that both ends thereof overlap each other and fixed to the casing by a screw at a position where both ends overlap each other.




The second object of the present invention can be achieved by the following constitution [9].




[9] A gas feed adapter for connecting the gas suction pump device according to any one of the constitutions [1] to [8] through a connecting tube to a portable gas alarm device equipped with a plurality of gas sensors which detect gases of different kinds from one another, which comprises:




a casing having an engaging part and detachably engaged with a gas alarm device body, wherein a gas feed port common to the respective gas sensors in the gas alarm device body is defined in one outer end wall of the casing, a connecting terminal to which the connecting tube is connected is also fitted so as to project outward, and a gas outlet for opening the internal space in the casing to the air is defined in the other outer end wall, and wherein




a main gas inlet passage extending zigzag from one to the other in the casing is formed in the casing, and a plurality of branched gas inlet passages independent of one another for introducing air in the objective space to perform the measurement of gases into the respective gas sensors in the gas alarm device body are formed in the main gas inlet passage.




The third object of the present invention can be achieved by any one of the following constitutions [10] to [14].




[10] A gas alarm unit comprising the gas suction pump device according to any one of above the constructions [1] to [8], a connecting tube connected to the gas suction pump device at an end thereof and a portable gas alarm device connected to the other end of the connecting tube through the gas feed adapter according to the construction [9], into which air in the objective space to perform the measurement of gases is introduced from the gas suction pump device.




[11] The gas alarm unit according to the construction [10], wherein the portable gas alarm device comprises a substantially box-like casing composed of a case body provided with a fitting member fixing part in which a fitting member for fitting on a person's body to carry the alarm device is installed and having an opening at a lower part, and a lid for closing the opening in the case body, and a gas detecting part is formed at one side surface of the casing in such a manner that a plurality of the gas sensors are arranged side by side in a plane direction of said one side surface.




[12] The gas alarm unit according to the construction [11], wherein a power unit composed of a circuit board flat in shape, on which a secondary battery as a driving power source, a charging terminal for charging the secondary battery and a current limiting resistance are mounted, and an insulating cover provided so as to cover the secondary battery and the current limiting resistance on the circuit board is provided in the casing in such a manner that the circuit board extends in parallel with the lid in the casing, and wherein




an alarm annunciating mechanism that raises an alarm when the concentration of a gas detected by the gas sensor exceeds a reference value preset about the gas, and a display mechanism for displaying the concentration of the gas detected by the gas sensor are arranged so as to stand in a plane direction of the circuit board in a state that the alarm annunciating mechanism is located over the secondary battery in the power unit.




[13] The gas alarm unit according to the construction [11] or [12], wherein a plurality of the gas sensors are fixed and held by a gas sensor fixing frame member, in which gas inlet ports for the respective gas sensors have been formed in a state independent of one another, in the gas detecting part.




[14] The gas alarm unit according to any one of the constructions [11] to [13], wherein 4 gas sensors are arranged in the gas detecting part, and the objective gases to be detected by the gas sensors are gases of oxygen, hydrogen sulfide, carbon monoxide and hydrocarbon.




According to the gas suction pump device of the above-described construction, the casing is in the form holdable by grasping by a hand, and the constituent members of the pump device are rationally arranged in a state that a dead space in the casing becomes as small as possible, whereby the gas suction pump device itself can be provided as a small-sized and light-weight one while retaining basically necessary functions. Accordingly, the gas suction pump devices are excellent in portability, and so actually high in convenience can be achieved.




According to the gas feed adapter of the above-described constitution, a state substantially equal to natural diffusion can be realized as the main gas inlet passage for feeding air in the objective space to perform gas measurement to a gas alarm device is opened to the atmosphere or air though the air is forcedly introduced by a gas suction pump device. In addition, the main gas inlet passage is formed so as to extend zigzag, and the branched gas inlet passages are formed corresponding to the respective gas sensors, whereby air introduced by the gas suction pump device can be surely fed to the respective gas sensors.




According to the portable gas alarm units of the above-described constructions, the portable gas alarm device is fitted to the body of a person and carried together with the body by the person because the pump device making up the gas alarm unit has high convenience while retaining the necessary functions, and moreover the pump device can be held for use by grasping it by a hand, whereby the gas alarm unit has extremely high convenience for use as a portable gas alarm unit. Accordingly, concentration measurement of dangerous gases can be performed even in a place where no person can enter, and high safety can be achieved.











BRIEF DESCRIPTION OF THE DRAWINGS




The above and other objects, features and advantages of the present invention will become apparent from the following description and the appended claims, taken in conjunction with the accompanying drawings, in which:





FIG. 1

illustrates an example of the construction of a gas alarm unit according to the present invention;





FIG. 2

is a cross-sectional view schematically illustrating the construction of an exemplary gas suction pump device according to the present invention;





FIG. 3

is an exploded perspective view of the gas suction pump device shown in

FIG. 2

;





FIG. 4

is a front elevation schematically illustrating the construction of a front case in the gas suction pump device shown in

FIG. 2

;





FIG. 5

is a longitudinal cross-sectional view taken along line A—A in

FIG. 4

;





FIG. 6

is a front elevation schematically illustrating the construction of a rear case in the gas suction pump device shown in

FIG. 2

;





FIG. 7

is a longitudinal cross-sectional view taken along line B—B in

FIG. 6

;





FIG. 8

is a side elevation schematically illustrating the construction of a pump unit in the gas suction pump device shown in

FIG. 2

;





FIG. 9

is a top plan view of the pump unit shown in

FIG. 8

;





FIG. 10

is a top plan view schematically illustrating the construction of a manifold in the gas suction pump device shown in

FIG. 2

;





FIG. 11

is a transverse cross-sectional view of the manifold shown in

FIG. 10

;





FIG. 12

is a longitudinal cross-sectional view taken along line C—C in

FIG. 10

;





FIG. 13

is a longitudinal cross-sectional view schematically illustrating the construction of an exemplary gas alarm device to which the gas suction pump device according to the present invention is connected viewed from a direction indicated by an arrow A in

FIG. 1

;





FIG. 14

is a transverse cross-sectional view schematically illustrating the construction of a gas detecting part formed at one side surface of the gas alarm device;





FIG. 15

is a perspective view schematically illustrating the construction of an exemplary gas feed adapter installed in a gas alarm device body; and





FIG. 16

is a front elevation of a sealing member used in the gas feed adapter.











DETAILED DESCRIPTION OF THE PREFERRED EMBODIMENTS




The present invention will hereinafter be described by reference to the drawings.





FIG. 1

illustrates an example of the construction of a gas alarm unit according to the present invention. This gas alarm unit is constructed by a gas suction pump device


10


, a connecting tube


95


, a gas feed adapter


130


and a portable gas alarm device


100


in which the gas feed adapter


130


is installed.




A gas feed-side socket


95


A, which forms a gas feed-side coupler by being connected to a gas feed-side plug


49


as a connecting terminal provided in the gas suction pump device


10


, is provided at an end of the connecting tube


95


, and a gas inlet-side socket


95


B, which forms a gas inlet-side coupler by being connected to a gas inlet-side plug


134


provided in the gas feed adapter


130


, is provided at the other end of the tube


95


.




The length of the connecting tube


95


can be suitably selected within the limit of, for example, 10 m. In an example illustrated, an extensible spiral tube, which is in a state spirally wound in a natural state, is used. This connecting tube


95


has, for example, an extended length of 1 m and an inner diameter of 2.5 mm.




<Gas Suction Pump Device>





FIG. 2

is a cross-sectional view schematically illustrating the construction of an exemplary gas suction pump device according to the present invention,

FIG. 3

is an exploded perspective view of the gas suction pump device shown in

FIG. 2

,

FIG. 4

is a front elevation schematically illustrating the construction of a front case in the gas suction pump device shown in

FIG. 2

,

FIG. 5

is a longitudinal cross-sectional view taken along line A—A in

FIG. 4

,

FIG. 6

is a front elevation schematically illustrating the construction of a rear case of the gas suction pump device shown in

FIG. 2

, and

FIG. 7

is a longitudinal cross-sectional view taken along line B—B in FIG.


6


. In this specification, the left and right direction, upward and downward direction and a direction perpendicular to the drawing in

FIG. 2

will hereinafter be referred to as “forward and backward direction”, “upward and downward direction” and “width direction”, respectively.




This gas suction pump device (hereinafter referred to as “pump device” simply)


10


is equipped with a casing


11


formed by joining a front case


20


with a rear case


40


detachably to each other.




The casing


11


has a substantially rectangular frame-like sectional shape composed of 2 side walls opposite to each other, and upper and lower walls which connect the side walls to each other, and is formed slenderly in the forward and backward direction and into a size holdable by grasping with a hand.




The front case


20


is formed of, for example, a resin and has a substantially box-like shape extending in the forward and backward direction as a whole, and tongue-shaped parts


22


,


22


for fitting, which are respectively extending from rear end edges of the side walls


21


A,


21


B opposite to each other, are formed at the side walls.




In the tongue-shaped parts


22


,


22


, fitting grooves


22


A extending the upward and downward direction are formed at the outer surfaces thereof, and circular through-holes


22


B are formed at rear end parts thereof.




A recessed part


23


is formed along the whole periphery of an inner wall surface in the rear end part of the front case


20


, and needle-like projection parts


24


extending rearward are formed at the recessed part


23


.




The needle-like projection parts


24


each has a tapered part


24


A that a rear end inclines so as to narrow toward the rear and are formed by, for example, two in a state spaced with each other on each of 4 wall surfaces. The needle-like projection parts


24


thereby function as guide members for a fitting member


41


of the rear case


40


, which will be described subsequently, upon fitting of the rear case


40


, and so attachment and detachment between the front case


20


and the rear case


40


can be easily performed.




A tongue-like projection part


25


for prevention of misfitting for fitting the rear case


40


in a correct state is formed on an upper wall surface of the recessed part


23


. Fitting between the front case


20


and the rear case


40


is achieved by inserting the rear case


40


in a state that the prescribed face in the fitting part


41


has been turned up.




The rear case


40


is composed of, for example, the same resin as that forming the front case


20


and has a substantially box-like shape extending in the forward and backward direction as a whole, and a recessed part


46


for receiving an end part of a connecting tube


95


to be connected to the portable gas alarm device


100


is formed at a rear part of in one side surface (side surface on facing side of the width direction in FIG.


2


).




The fitting part


41


having a shape corresponding to the recessed part


23


of the front case


20


is formed at the front side part of the rear case


40


. A groove


41


A, in which the tongue-like projection part


25


in the front case


20


will be inserted upon fitting, is formed at a front end edge of the upper surface of the fitting part


41


, and an annular groove


41


B, in which a sealing member


42


such as, for example, an O-ring is fitted, is formed over the whole peripheral surface at a rear end edge thereof.




Recessed parts


44


,


44


each having a shape corresponding to the tongue-shaped parts


22


,


22


of the front case


20


are formed in outer surfaces of side walls


43


A,


43


B of the rear case


40


. These are fitted with each other, whereby the front case


20


and the rear case


40


are integrally joined to form the casing


11


.




At the joined area between the front case


20


and the rear case


40


, a groove


45


for arrangement of a metal band is formed so as to extend over the whole outer peripheral surface continuously with the grooves


22


A,


22


A in the tongue-shaped parts


22


,


22


, and an anti-detaching metal band


12


is fitted in the groove


45


in a state that both ends thereof overlap each other and integrally fixed to a lower wall


43


C of the rear case


40


by a screw


13


at a position where the both ends overlap each other, whereby detaching of the front case


20


from the rear case


40


can be surely prevented even when the pump device


10


has been dropped by way of example.




The anti-detaching metal band


12


is used in a size that the surface of the casing


11


, which tends to carry static electricity because it is formed of the resin, is divided into 2 parts of the front case


20


and the rear case


40


in such a manner that the surface areas of the respective parts are 100 cm


2


or smaller, whereby the pump device


10


itself can be so constructed that it does not become a source of catch fire, namely, it satisfies the standard of so-called explosion-proof specification (intrinsically safe explosion proofness).




In the casing


11


, a gas inlet part


26


having a gas inlet port


26


A opened forward of the casing is formed at a position shifted towards the side of one side wall


21


A of the front case


20


, and a gas discharge part


47


having a gas outlet port


47


A opened backward of the casing is formed at a position opposite to the gas inlet part


26


in the longitudinal direction, where the recessed part


46


of the rear case


40


has been formed.




The gas discharge part


47


has a small-diameter cylindrical part


48


formed so as to extend forward in parallel with the lower wall


43


C, and the small-diameter cylindrical part


48


is formed at a position somewhat lower than the level of the gas inlet port


26


A.




In the recessed part


46


in the casing


11


, a gas feed-side plug


49


as a connecting terminal is arranged in a state projecting backward from the rear wall


43


D thereof by being fitted into the gas outlet port


47


A.

FIG. 7

illustrates a state that gas feed-side plug


49


is removed.




The gas feed-side plug


49


has a gas discharge port smaller than the opening diameter of the gas outlet port


47


A and having a structure that the opening diameter thereof is preset to a size that a gas exhaust pressure, by which a pressure sensor


84


connected to a manifold


75


which will be described subsequently is actuated, is achieved, namely, so as to have a so-called capillary structure. The gas exhaust pressure from a pump unit


60


which will be described subsequently can be thereby raised to such an intensity, for example 0.4 kPa, that can be detected by the pressure sensor


84


.




In the casing


11


, a circuit board-holding mechanism


30


is provided at a position above the gas inlet port


26


A on the front wall


21


C of the front case


20


, and a circuit board-holding mechanism


55


is provided at a position above the gas outlet port


47


A on the inner surface of the rear wall


43


D of the rear case


40


. The circuit board-holding mechanism


30


in the front case


20


and the circuit board-holding mechanism


55


in the rear case


40


are in a state they are located at the same level as each other in the upward and downward direction.




The circuit board-holding mechanism


30


in the front case


20


is formed by arranging 2 holding parts


32


, each of which is composed of a pair of pin members provided so as to oppose in the upward and downward direction and has a groove


31


extending in the width direction between the pin members, in a state spaced with each other in the width direction.




The circuit board-holding mechanism


55


in the front case


40


is also fundamentally constructed in the same manner as the circuit board-holding mechanism


30


in the front case


20


by arranging 2 holding parts


56


, each of which is composed of a pair of pin members arranged in the upward and downward direction, in a state spaced with each other in the width direction.




A flat plate-like control circuit board


15


is caught to be held by the holding parts


32


in the front case


20


and the holding parts


56


in the rear case


40


, thereby being arranged so as to extend in the longitudinal direction (forward and backward direction) in parallel with the upper wall of the casing


11


.




On the control circuit board


15


, as illustrated in

FIG. 3

, 2 light sources


16


A,


16


B each composed of a light emitting diode are mounted at positions in the vicinity of one side edge at the front end edge portion on the upper surface side thereof so as to stand side by side in the forward and backward direction. One light source


16


A located on the front edge side and the other source


16


B are constructed so as to function as a lamp for indicating a power source and as a lamp for indicating an alarm of lower flow rate, respectively.




Contactor members


17


A,


17


B for switch are mounted so as to stand alongside of the light sources


16


A,


16


B with a space in the width direction of the control circuit board


15


.




On the other hand, on the lower surface side of the control circuit board


15


, a manifold


75


, which will be described subsequently, is fixed at a substantially central position in the forward and backward direction by a plurality of screws


18


inserted from the upper surface side of the control circuit board


15


, and a pressure sensor


84


connected to the manifold


75


is mounted at a position in front of the fixed position of the manifold


75


in the vicinity of one side edge.




On the control circuit board


15


, a connector


74


B for connection of the pump unit is mounted so as to stand alongside of the pressure sensor


84


in the width direction, and a minus-side contactor member


19


A is mounted at a position in the vicinity of the other side edge at the rear end edge portion of the control circuit board


15


.




On the control circuit board


15


, an electronic circuit having a function of controlling operations of the respective parts in the pump device


10


as above is provided, and the operations of the pump unit


60


, which will be described subsequently, the pressure sensor


84


, the lamp


16


A for indicating a power source, the lamp


16


B for indicating an alarm of lower in flow rate, etc. are controlled by this control circuit board


15


.




In the casing


11


, a battery fitting chamber


50


, in which an AA size dry battery as a driving power source for the pump device


10


is placed, is formed in a region on the side of the other side wall under the control circuit board


15


in such a manner that it extends in the forward and backward direction, and its rear end portion projects rearward from the rear end edge of the rear case


40


. At the projected end portion


50


A of the battery fitting chamber


50


, a cap


51


provided with a metal sleeve is detachably fitted on a connecting projection part


50


B formed on the outer peripheral surface thereof, whereby the battery can be exchanged.




In the battery fitting chamber


50


, a blade-like support member


52


extending forward from the front surface thereof in parallel with the lower wall


43


C is integrally provided. A claw member


52


A for interlocking with the manifold


75


is formed at the tip part of this blade-like support member


52


.




A guide groove


53


extending in the forward and backward direction is formed in the upper part of the battery fitting chamber


50


, whereby the control circuit board


15


is inserted by guiding the minus-side contactor member


19


A mounted on the surface thereof to a prescribed position along the guide groove


53


and arranged in the casing


11


in a state connected to the metal sleeve of the cap


51


.




In the casing


11


, the pump unit


60


is arranged in a region on the side of one side wall under the control circuit board


15


in a state that a gas suction pipe


65


forming one end of a gas flow path defined by the pump unit


60


has been connected to the gas inlet port


26


A in the front case


20


, and a gas discharge pipe


66


forming the other end of the gas flow path has been connected to the gas outlet port


47


A in the rear case


40


through the manifold


75


which is a gas flow path forming member in such a manner that the gas flow path extends in the longitudinal direction of the casing


11


.




<Pump Unit>





FIG. 8

is a side elevation schematically illustrating the construction of a pump unit in the gas suction pump device shown in

FIG. 2

, and

FIG. 9

is a top plan view of the pump unit shown in FIG.


8


.




The pump unit


60


is constructed by a pump


61


of the so-called diaphragm system and a pump driving motor


70


provided integrally with the pump. In

FIG. 9

, reference numeral


68


indicates a support member for supporting the driving motor


70


.




The pump


61


has a pump room


62


having a substantially box-like shape as a whole, and this pump room


62


is equipped with a first pump room


62


A and a second pump room


62


B partitioned by a partition wall


62


C so as to stand side by side in the width direction.




In the first pump room


62


A, a diaphragm


63


is airtightly provided in a state extending in parallel with the partition wall


62


C and covering an internal space in the first pump room


62


A. A drive shaft


63


A extending in the width direction is connected to the diaphragm


63


, and a sleeve member


63


B is integrally provided at the tip of the drive shaft


63


A.




In the second pump room


62


B, the gas suction pipe


65


and the gas discharge pipe


66


are provided at diagonal positions in compartment walls


64


A,


64


B opposite to each other so as to extend in the forward and backward direction.




Two communication holes


67


A,


67


B for communicating the internal space of the first pump room


62


A and the internal space of the second pump room


62


B with each other are formed in the partition wall


62


C partitioning the first pump room


62


A and the second pump room


62


B. The opening diameter of the communication hole


67


A formed on the side (upper side) of the gas suction pipe


65


is greater than that of the communication hole


67


B formed on the side (lower side) of the gas discharge pipe


66


, whereby the pump is so constructed that air is passed through from the side of the gas suction pipe


65


to the side of the gas discharge pipe


66


in the second pump room


62


B by reciprocating operation in width direction of the diaphram


63


.




The pump driving motor


70


is supported in such a manner that a rotating shaft


71


thereof extends in a direction perpendicular to the direction in which the drive shaft


63


A of the pump


61


extends i.e. forward and backward direction. The drive shaft


63


A of the pump


61


is connected to the rotating shaft


71


through a cam mechanism


72


.




More specifically, a shaft member


73


eccentrically fixed to the rotating shaft


71


of the pump driving motor


70


is fitted in and held by the sleeve member


63


B, thereby forming the cam mechanism


72


which is a power transmission device of the pump driving motor


70


for the pump


61


. A connector


74


A illustrated in

FIG. 3

is connected to the connector


74


B for connection of the pump unit mounted on the control circuit board


15


.




The pump device


10


according to the present invention preferably has a performance that a gas can be fed to the portable gas alarm body


100


at a flow rate of 0.2 to 0.5 L/min, for example. As the pump


61


making up the pump unit


60


, a pump having a performance that a gas discharge quantity of the pump device


10


is 0.4 to 0.45 L/min, for example, is used.




The pump


61


preferably has an ultimate vacuum of 0.6 to 0.75 Pa (80 to 100 mmHg).




<Manifold>





FIG. 10

is a top plan view schematically illustrating the construction of the manifold in the gas suction pump device shown in

FIG. 2

,

FIG. 11

is a transverse cross-sectional view of the manifold shown in

FIG. 10

, and

FIG. 12

is a longitudinal cross-sectional view taken along line C—C in FIG.


10


.




The manifold


75


which is a gas flow path forming member connecting the pump unit


60


to the gas outlet port


47


A is formed by a cylindrical part


76


forming a gas flow path


78


extending in the forward and backward direction and a plate part


77


formed so as to extend from the side surface of the cylindrical part


76


to a direction (width direction) perpendicular to the direction of the gas flow path, and screw-fixing parts


79


extending upward are provided.




A front opening


78


A in the gas flow path


78


of the cylindrical part


76


is connected to the gas discharge pipe


66


of the pump unit


60


and a rear opening


78


B in the gas flow path


78


is connected to the small-diameter cylindrical part


48


in the gas discharge part


47


, as illustrated in

FIG. 2

in a state that the screw-fixing parts


79


have been fixed to the surface of the control circuit board


15


by screws


18


.




Sealing members


80


A,


80


A such as, for example, O-rings are respectively interposed between an inner peripheral surface in the front opening portion of the cylindrical part


76


and an outer peripheral surface of the gas discharge pipe


66


of the pump unit


60


, and between an inner peripheral surface in the rear opening portion of the cylindrical part


76


and an outer peripheral surface of the small-diameter cylindrical part


48


in the gas discharge part


47


to be airtightly sealed. Reference character


80


B in

FIG. 11

indicates a ring-like holding member for holding the sealing member


80


A.




A side hole


81


opened to the rear surface of the plate part


77


is formed in a side surface in the cylindrical part


76


of the manifold


75


. The blade-like support member


52


in the rear case


40


is inserted into this side hole


81


, and the claw member


52


A formed at the tip part of this blade-like support member


52


is interlocked with a front end edge of a compartment wall


81


A for forming the side hole


81


, whereby the manifold


75


is arranged in the casing


11


in a state positioned at a prescribed position.




A through-hole


82


communicating with the gas flow path


78


and opened upward is formed in the cylindrical part


76


of the manifold


75


. A pressure sensor


84


is connected to a branched gas flow path


83


defined by this through-hole


82


. More specifically, the pressure sensor


84


is arranged in a space defined between the cylindrical part


76


of the manifold


75


and the control circuit board


15


as illustrated in

FIG. 3

, to which a gas inlet pipe


84


A of the pressure sensor


84


is connected in a state airtightly sealed by a sealing member


80


C such as, for example, an O-ring interposed between an outer peripheral surface thereof and an inner peripheral surface of the through-hole


82


and held by a ring-like holding member


80


D.




A plus-side contactor member


19


B is supported on a rear surface of the plate part


77


of the manifold


75


, and the plus-side contactor member


19


B is inserted into the guide groove


53


in the battery fitting chamber


50


in a state that the manifold


75


has been installed in the rear case


40


, thereby being connected to the battery.




In the above, the pump unit


60


is fitted to the manifold


75


in a state that the pump


61


is located in the vicinity of one side wall in the casing


11


, and that the pump driving motor


70


is located in the vicinity of the other side wall, whereby a rear end part of the pump driving motor


70


is received in a space defined by the manifold


75


and the other side wall


21


B in the casing


11


, and so the pump unit


60


is substantially held in a state that it does not project forward from the front end edge of the control circuit board


15


.




As illustrated in

FIG. 5

, a cylindrical filter unit fitting part


27


projecting forward from the front end edge of the front case


20


is formed in the front case


20


in the casing


11


in a state that an internal space thereof communicates with an internal space of the front case


20


through the gas inlet port


26


A.




A filter unit


85


for feeding air in the objective space to perform the measurement of gases to the gas alarm device


100


in a state that dust has been removed is fitted in the filter unit fitting part


27


as illustrated in FIG.


2


.




More specifically, as illustrated in

FIG. 3

, the filter unit


85


is composed of a cylindrical filter case


86


and a two-stage cylindrical sealing member


87


in which a rear end part of the filter case


86


is fitted, and a small-diameter cylindrical part


87


A provided so as to project and extend rearward in the sealing member


87


is inserted into the gas inlet port


26


A.




The filter case


86


is formed by, for example, a transparent resin, and, for example, a cotton filter material


86


A is filled in the interior of the filter case


86


. The filter case


86


is formed by the transparent resin, whereby the stained condition of the cotton filter material


86


A filled in the interior can be visually observed from the outside to easily sense the time when the cotton filter material


86


A is to be exchanged.




For example, a primary filter


88


A composed of Teflon (trademark), a metal mesh


88


B and a secondary filter


88


C composed of Teflon (trademark) are fitted in the sealing member


87


in this order in the gas flowing direction in the forward and backward direction.




A connecting member


89


for introduction of a gas is provided at the tip part of the filter case


86


, and a tip nozzle


90


is connected to the connecting member


89


for introduction.




The tip nozzle


90


is composed of, for example, a tapered tube or pipe that the outer diameter thereof gradually diminishes toward the tip thereof in the whole. With respect to a gas inlet hole


90


A of the tip nozzle


90


, the inner diameter also gradually diminishes toward the tip.




In

FIGS. 4 and 5

, reference character


26


B indicates a recess in which a cushioning member


26


C for supporting the pump unit


60


is fitted,


27


A a fixing groove for detachably fitting the filter case


86


making up the filter unit


85


,


35


a window for displaying the power source lamp formed at a position corresponding to the lamp


16


A in the control circuit board


15


,


36


a window for displaying the alarm lamp of the lower flow rate formed at a position corresponding to the lamp


16


B,


37




a


display panel covering the window for displaying the power source lamp and the window for displaying the alarm lamp of the lower flow rate, and


38


a rotary disc-type switch for connecting the contactor members


17


A,


17


B mounted on the surface of the control circuit board


15


to each other by being rotated.




In

FIGS. 6 and 7

, reference numeral


57


indicates a fitment holding part having a through hole for installing a carrying holder such as, for example, a strap.




An example of specific numerical values of the pump device according to the present invention will be described. With respect to the pump unit


60


, the inner diameters of the gas suction pipe


65


and the gas discharge pipe


66


are both 2 mm, the volume of the pump room


62


is about 1.2 cm


3


, the eccentricity of the shaft member


66


to the rotating shaft


71


of the pump driving motor


70


is 0.9 mm, and the electromotive force of the pump driving motor


70


is 3.0 V. With respect to the gas feed-side plug


49


, the opening diameter of the gas outlet port is 0.6 mm. The battery fitting chamber


50


has a cylindrical internal space for receiving a battery, whose inner diameter is 14.5 mm and whose length is 51.6 mm.




The operation of the pump device


10


of the above-described constitution will now be described.




When the switch


38


is rotated in a state that the battery has been fitted in the battery fitting chamber


50


, the contactor members


17


A,


17


B for switch mounted on the surface of the control circuit board


15


are connected to each other, whereby a current from the battery is fed as an operating current for the respective parts through the control circuit board


15


. Supply voltage is raised to 3.0 V by the control circuit board


15


to actuate the pump driving motor


70


in the pump unit


60


, whereby driving power by the rotating shaft


71


of the pump driving motor


70


is transmitted to the drive shaft


63


A provided at the diaphragm


63


through the cam mechanism


72


, and the drive shaft


63


A is driven in the upward and downward directions reciprocally by a cam action. The diaphragm


63


is thereby operated to suck air in the objective space to perform measurement of gases through the tip nozzle


90


.




The air sucked through the tip nozzle


90


is introduced into the pump device


10


from the gas inlet port


26


A through the filter unit


85


, passed through the pump room


62


in the pump unit


60


and the gas flow path


78


in the manifold


75


and discharged in a pressurized state compared with a case where it is opened to the atmospheric air as it is due to the effect of the capillary structure of the gas feed-side plug


49


.




On the other hand, an exhaust pressure from the pump unit


60


is measured by the pressure sensor


84


connected to the branched gas flow path


83


in the manifold


75


, thereby detecting pressure drop when the flow rate is lowered because of, for example, suction of water or clogging of the filter. At this time, the lamp


16


B for indicating an alarm of lower in flow rate is lighted, and the operation of the pump unit


60


is forcedly stopped.




Right after the power source is turned on, the operation of the pump unit


60


is not forcedly stopped even when the lower gas flow rate is detected, and the pump driving motor


70


is controled to be stopped at the time the prescribed period of time, for example, about 10 seconds have elapsed. Utilizing such operation characteristics, it can be confirmed that the pump device


10


is in a normally operating condition, by closing the gas suction port of the tip nozzle


90


with a finger or the like for a short period of time upon determination of the condition of air in the objective space to perform measurement of gases.




According to the above-described pump device


10


, the casing


11


can be held by a hand, and the essential constituent members of the pump device


10


are rationally arranged in a state that a dead space in the casing


11


becomes as small as possible, whereby the pump device


10


itself can be provided as a small-sized and light-weight one while retaining basically necessary functions.




Specifically, the pump unit


60


in the pump device


10


is small in size, the driving power source is an AA size battery, and moreover (1) the pump unit


60


is arranged in such a manner that a gas flow path extending in the forward and backward direction is formed in the region on the side of one side wall in the casing


11


, (2) the battery fitting chamber


50


is formed in the region on the side of the other side wall in the casing


11


to receive the battery therein, and (3) the control circuit board


15


is arranged at a position above these parts, whereby the constitutive members of the pump device


10


can be arranged in the casing


11


at a high space utilization factor. The pump device


10


itself can be thereby provided as a small-sized and light-weight one while retaining basically necessary functions.




With respect to the dimensions of the respective parts in the pump device


10


according to the present invention, for example, the whole length is about 200 mm including the tip nozzle


90


whose tip opening diameter is 4 mm and whose rear end opening diameter is 6 mm, the maximum dimension in the upward and downward direction is about 30 mm, the maximum dimension in the width direction is about 34 mm, and the weight is about 105 g including the battery. Accordingly, the pump device is excellent in portability, and so actually high convenience can be achieved.




The constitutive members of the pump device


10


can be arranged in the casing


11


at a high space utilization factor by satisfying the following constitutions (A) and (B), whereby the pump device


10


can be more miniaturized.




(A) The pump


61


making up the pump unit


60


is located on the side of one side wall of the casing


11


, the pump driving motor


70


is located on the side of the other side wall of the casing


11


, as well as a part of the pump driving motor


70


is arranged in a state received in a side space defined by the manifold


75


and the other side wall of the casing


11


.




(B) The pressure sensor


84


is arranged on the side of the control circuit board


15


, i.e., by utilizing a space defined between the manifold


75


and the control circuit board


15


.




A recessed part


46


for receiving an end part of the connecting tube


95


is formed at a rear end part on the side of one side wall in the casing


11


, and the gas feed-side plug


49


is fitted in the gas outlet port


47


A opened in the recessed part


46


, whereby the length of the gas flow path in the casing


11


can be shortened, the pump device


60


and the manifold


75


forming the gas flow path can be made small compared with a case where no recessed part


46


is formed, and moreover a joined part between the pump device


10


and the connecting tube


95


is formed within the recessed part


46


, whereby the joined part can be protected, and release of the joined state between the pump device


10


and the connecting tube


95


can be prevented with certainty.




In the above-described pump device


10


, the anti-detaching metal band


12


is fitted on the joined area between the front case


20


and the rear case


40


, and the anti-detaching metal band


12


is fixed to the casing


11


by the screw


13


, whereby exchange of, for example, the pump


61


and other maintenance works can be carried out by extremely simple work that the screw


13


is removed to remove the anti-detaching metal band


12


, and the joining between the front case


20


and the rear case


40


is released, and high convenience for use is hence achieved.




<Portable Gas Alarm Device>





FIG. 13

is a longitudinal cross-sectional view schematically illustrating the construction of an exemplary gas alarm device connected to the pump device according to the present invention viewed from a direction indicated by an arrow A in

FIG. 1

,

FIG. 14

is a transverse cross-sectional view schematically illustrating the construction of a gas detecting part formed at one side surface of the portable gas alarm device, and

FIG. 15

is a perspective view schematically illustrating the construction of an exemplary gas feed adapter installed in a gas alarm device body.




In this specification, the left and right direction, upward and downward direction and a direction perpendicular to the drawing in

FIG. 13

are referred to as “forward and backward direction”, “upward and downward direction” and “width direction”, respectively.




A gas alarm device body


100


A has a substantially box-like casing


110


formed by a case body


111


having an opening at a lower part and formed of, for example, a polymeric material, and a conductive lid


112


joined and fixed to the opening part in the case body


111


by a plurality of screws (not illustrated) with a sealing member


101


composed of a ring-like packing therebetween. Fitting member fixing parts


113


in which a fitting member (not illustrated) such as, for example, a band for fitting on a person's body to carry the gas alarm device body


100


A is installed are respectively formed at lower end parts in the front end edge and rear end edge of the casing


110


.




As illustrated in

FIG. 1

, a gas detecting part is formed along one side surface (side surface on an inmost side in

FIG. 13

) of the casing


110


in such a manner that a plurality of gas sensors, which detect gases of different kinds from each other, are arranged side by side in a plane direction of said one side surface.




A charging terminal


107


for charging a secondary battery


147


as a driving power source, which will be described subsequently, and a communication terminal


108


for transmitting a gas concentration data detected by the gas sensors are provided at the other side surface in the casing


110


.




In

FIG. 1

, reference numeral


152


indicates a light emitting part for alarm which raises an alarm by light emission.




A power unit


140


composed of a flat plate-like circuit board


145


, on which the charging terminal


107


, the secondary battery


147


, a current limiting resistance


148


and other various necessary functional elements are mounted, and an insulating cover member


142


provided integrally with the circuit board


145


to cover the whole surface of the circuit board


145


is arranged in the casing


110


in such a manner that the circuit board


145


extends in parallel with the conductive lid


112


in the forward and backward direction. Fixing claw parts


141


respectively formed so as to extend downward at the front end part and rear end part of the insulating cover member


142


are engaged with and fixed to recessed parts


114


formed in an inner wall surface of the case body


111


.




A panel-like display mechanism


155


composed of a liquid crystal display panel and an alarm buzzer


160


making up an alarm annunciating mechanism are arranged on the upper side of the power unit


140


so as to stand in a plane direction (forward and backward direction) of the circuit board


145


, and the alarm buzzer


160


is contained in a cylindrical buzzer holding part


161


formed in the case body


111


in a state located over the secondary battery


147


in the power unit


140


.




A signal processing unit


150


composed of a control circuit board


153


, on which a memory element for saving log data, an external operation switch


151


, a light emitting element for alarm and other various necessary functional elements are mounted, is arranged under the panel-like display mechanism


155


, and the panel-like display mechanism


155


is connected to the control circuit board


153


through a plate-like conductive member


156


composed of anisotropically conductive rubber.




A window plate


157


for protection is arranged over the panel-like display mechanism


155


.




A light guide plate is provided at a position under the panel-like display mechanism


155


, and a back light composed of a light emitting diode (not illustrated) that the panel-like display mechanism


155


is irradiated with light through the light guide plate is provided.




The conductive member


156


exhibits conductivity in the upward and downward direction, and the control circuit board


153


is held fixedly by a holding part


116


formed in the case body


111


in a state that the conductive member


156


has been pressed in the upward and downward direction, whereby the panel-like display mechanism


155


is electrically connected to the control circuit board


153


.




As described above, a gas detecting part is formed at one side surface in the gas alarm device body


100


A in such a manner that a plurality of the gas sensors, which detect gases of different kinds from one another, are arranged side by side in a plane direction of said one side surface.




As illustrated in

FIG. 14

, a sensor holding part


115


which holds a plurality of gas sensors on one side surface of the casing


110


is formed in the gas detecting part


121


. Four (4) button type gas sensors


120


A to


120


D, for example, which detect the objective gases to be detected of different kinds from one another, are contained in this sensor holding part


115


, and fixed and held by a gas sensor fixing frame member


126


detachably engaged with the sensor holding part


115


through a sealing member


102


.




As the gas sensors


120


A to


120


D, any gas sensor elements may be used according to the kinds of the objective gases to be detected. As examples thereof, may be mentioned a galvani cell type gas sensor element which detects oxygen gas, a potentiostatic electrolysis type gas sensor element which detects carbon monoxide gas, a potentiostatic electrolysis type gas sensor element which detects hydrogen sulfide gas, and a catalytic combustion type gas sensor element which detects hydrocarbon gases.




The gas sensor fixing frame member


126


is formed by engaging or interlocking integrally a sensor fixing frame


126


A, a first fixing frame, and a filter fixing frame


126


B, a second fixing frame, with each other, and through-holes


122


A to


122


D are formed corresponding to the respective gas sensors


120


A to


120


D, whereby gas inlet ports


125


A to


125


D as to the respective gas sensors


120


A to


120


D are formed independent of one another.




A dust protective filter


127


which removes dust contained in the air being introduced in the gas sensors and is common to the gas sensors


120


A to


120


D is interposed between the sensor fixing frame


126


A and the filter fixing frame


126


B.




Since the gas sensors


120


A to


120


D may be affected by interfering gases according to the kinds of the gases to be detected, for example, hydrocarbon gases or carbon monoxide gas, a filter


128


for removing interfering gases is interposed between the sensor fixing frame


126


A and the dust protective filter


127


.




The gas sensor fixing frame member


126


engaged with and detachably installed in the casing


110


in the above-described manner is fixed to the casing


110


by screws (not illustrated), whereby the gas sensors


120


A to


120


D can be exchanged by extremely simple work that the screws are removed to remove the gas sensor fixing frame member


126


from the casing


110


when the sensitivity of the gas sensors


120


A to


120


D is lowered due to, for example, long-term service. When the functions of the dust protective filter


127


and the filter


128


for removing interfering gases are lowered, such filters


127


,


128


can also be exchanged by extremely simple work.




A gas feed adapter


130


is detachably installed in the casing


110


of the gas alarm device body


100


A in a state covering the gas detecting part


121


outside the gas sensor fixing frame member


126


in the gas alarm device body


100


A.




As illustrated in

FIG. 15

, the gas feed adapter


130


is equipped with a casing


131


composed of a frame part


131


A in which the gas sensor fixing frame member


126


in the gas alarm device body


100


A should be contained, and a tapered part


131


B formed so as to extend outward in the width direction in continuity with the frame part


131


A. Engaging claws


132


,


132


detachably engaged with the gas alarm device body


100


A are respectively formed in the front end wall and rear end wall of the frame part


131


A of the casing


131


so as to extend inward in the width direction. The engaging claws


132


,


132


are engaged with engaging grooves


117


,


117


formed in the front wall and rear wall of the casing


110


in the gas alarm device body


100


A, whereby attachable and detachable state is retained.




A recessed part


133


for arranging a connecting terminal connected to the connecting tube


95


, in which a gas feed port


133


A opened forward has been formed, is formed in the front end part in the tapered part


131


B of the casing


131


. A gas inlet-side plug


134


which is the connecting terminal is installed in the gas feed port


133


A so as to project forward.




A gas outlet port


133


B which communicates the internal space in the casing


131


to the air is formed at a diagonal position to the gas feed port


133


A in the rear end part in the tapered part


131


B so as to open backward.




On the internal side of the tapered part


131


B of the casing


131


, 4 cylindrical parts


135


A to


135


D extending in the width direction are formed at positions corresponding to the gas sensors


120


A to


120


D of the gas alarm device body


100


A so as to successively stand in the forward and backward direction in an integrally joined state.




In the cylindrical parts


135


A to


135


D, communication holes


136


for communicating the internal spaces thereof successively are respectively formed, thereby forming a gas inlet passage extending linearly in the forward and backward direction, and communicating with the gas feed port


133


A and the gas discharge port


133


B.




In each of the cylindrical parts


135


A to


135


D, circular recessed portions


137


are respectively formed at the end surfaces on the internal side, whereby sealing member holding parts in which sealing members


103


A to


103


D are respectively received and held are formed.




As illustrated in

FIG. 16

, the sealing member


103


A is formed by a ring-like part


104


and a plate part


105


extending outward in continuity with the outer end surface of the ring-like part


104


, and the sealing member


103


A is held by the sealing member holding part in a state inserted along a groove part


137


A for insertion formed in such a manner that the plate part


105


extends in the width direction at both upper end part and lower end part in the inner peripheral surface of the cylindrical part


135


.




In the plate part


105


in the sealing member


103


A, a hole


106


for passing air introduced into the gas feed adapter


130


through in a state received in the sealing member holding part is formed at a position in the vicinity of the ring-like part


104


.




The other sealing members


103


B to


103


D are also constructed in the same manner as in the sealing member


103


A.




Accordingly, the sealing members


103


A to


103


D are respectively held by the sealing member holding parts in the cylindrical parts


135


A to


135


D, whereby the plate part


105


in each sealing member functions as a so-called baffle that prevents air from being passed through directly from the gas feed port


133


A to the gas discharge port


133


B, and a zigzag main gas inlet passage


138


(indicated by an alternate long and short dash line in

FIG. 14

) extending in the forward and backward direction as a whole is formed.




The internal spaces in the cylindrical parts


135


A to


135


D are respectively airtightly communicated with the gas inlet ports


125


A to


125


D independent of one another in the gas sensor fixing frame member


126


through the sealing members


103


A to


103


D, whereby 4 branched gas inlet passages


139


(indicated by a broken line in

FIG. 14

) independent of one another for respectively introducing air in the objective space to perform gas measurement in the gas sensors


120


A to


120


D in the gas alarm device body


100


A are formed.




The operation of the portable gas alarm device of the above-described constitution will be described.




When the portable gas alarm device


100


is operated, the respective gas sensors


120


A to


120


D and the panel-like display mechanism


155


are being operated. In this state, the pump device


10


connected to the potable gas alarm device


100


is driven, whereby air in the objective space to perform gas measurement is fed into the gas feed adapter


130


through the connecting tube


95


, passed through along the zigzag main gas inlet passage


138


in the gas feed adapter


130


while flowing through the respective branched gas inlet passages


139


and then discharged from the gas outlet port


133


B. Accordingly, the air fed into the gas feed adapter


130


by the pump device


10


is introduced into the respective gas sensors


120


A to


120


D making up the gas detecting part


121


in substantially the same state as the state that the air in the objective space to perform gas measurement reaches the gas detecting part


121


by diffusion, whereby the concentrations of the objective gases to be detected are detected.




The concentrations of the objective gases to be detected by the gas sensors


120


A to


120


D are sent as current signals or voltage signals to the signal processing unit


150


to be processed. The gas concentrations at each time are stored in a memory device, and the concentration of any gas selected by the external operation switch


151


is displayed by the panel-like display mechanism


155


. The time can be displayed by operating the external operation switch


151


as needed.




An alarm actuating signal is generated when the concentration of the objective gas to be detected exceeds the reference value preset as to such a gas, thereby driving an alarm annunciating mechanism to raise an alarm.




For example, when the objective gas to be detected is oxygen gas (O


2


gas), the reference value is determined to be 18.0 vol. % by way of example, and an alarm actuating signal is outputted when the concentration becomes a value lower than this reference value. The reference value is determined to be 10% LEL (gas concentration of lower explosion limit) by way of example when the objective gas to be detected is a hydrocarbon gas (HC gas). The reference value is determined to be 25 ppm by way of example when the objective gas to be detected is carbon monoxide gas (CO gas), while the reference value is determined to be 10 ppm by way of example when the objective gas to be detected is hydrogen sulfide gas (H


2


S gas). An alarm actuating signal is generated when the concentration exceeds each reference value.




In the illustrated embodiment, the alarm buzzer


160


and a light emitting element for alarm are provided as alarm annunciating mechanisms, and an alarm is raised by buzzer sound and light emission.




The alarm annunciating mechanism can be constructed by providing a vibration generator for alarm, which generates low frequency wave of about several tens Hz. In this case, an alarm is raised by buzzer sound by the alarm buzzer


160


, light emission by the light emitting element for alarm and vibration by the vibration generator for alarm.




When plural kinds of alarm annunciating mechanisms are provided as described above, it is not necessary to drive all the alarm annunciating mechanisms at the same time, and it is preferable to conduct a cyclic alarm operation that the respective alarm annunciating mechanisms are successively driven only for a predetermined period of time. According to such drive control, the consumption of the battery can be inhibited compared with the case where all or a plural of the alarm annunciating mechanisms are driven at the same time.




According to the above-described portable gas alarm device


100


, the gas detecting part


121


is formed at one side surface of the casing


110


making up the gas alarm device body


100


A, and the charging terminal


107


and the communication terminal


108


are provided at the other side surface, whereby calibration operation of the gas sensors


120


A to


120


D can be performed by feeding a standard gas from one side part, and at the same time, the secondary battery


147


as a driving power source can be charged without obstacle to practice the calibration operation of the gas sensors


120


A to


120


D.




The portable gas alarm device


100


is basically fitted on a person's body by the fitting member such as a band and carried together with its body by the person. Accordingly, when the environmental atmosphere of the person becomes a dangerous state due to high concentration of the dangerous gas contained or low oxygen gas concentration, that the condition is annunciated by the display of the panel-like display mechanism


155


, and light emission of the light emission part


152


for alarm, buzzing of the alarm buzzer


160


and operation of the vibration generator for alarm. Accordingly, the person can immediately dispatch, take proper protective means, or take some counter measure such as evacuation from such a site.




The above-described portable gas alarm device


100


can detect dangerous gases contained in air in the objective space to perform gas measurement by diffusion as it is. According to the gas alarm unit constructed by fitting such a gas feed adapter


130


and connecting the pump device


100


according to the present invention by the connecting tube


95


as described above, however, the portable gas alarm device


100


is fitted on a person's body and carried together with its body by the person, and the pump device


10


is used in a state held by a hand, whereby such a gas alarm unit has extremely high convenience for use as a portable gas alarm unit as to dangerous gases in specific spaces.




Accordingly, prescribed gas detection can be performed by pointing, for example, the tip nozzle of the pump device


10


to the intended place, so that concentration measurement of dangerous gases can be performed even in a place where no person can enter, and high safety can be kept.




According to the above-described gas feed adapter


130


, a state substantially equal to natural diffusion can be realized because the main gas inlet passage


138


for feeding air in the objective space to perform gas measurement to the gas detecting part


121


of the gas alarm device body


100


A is opened to the atmospheric air though the air is forcedly introduced by the pump device


10


. In addition, the main gas inlet passage


138


is formed so as to extend zigzag, and the branched gas inlet passages


139


are formed corresponding to the respective gas sensors


120


A to


120


D, whereby air introduced by pump device


10


can be surely fed to the respective gas sensors


120


A to


120


D.




Although the embodiments of the present invention have been described above, various changes and modifications may be added thereto without being limited to the above embodiments.




For example, specific constructions of the respective parts in the actual pump device, for example, the gas discharge quantity and other performance of the pump, the internal dimensions of the gas flow path formed in the casing or gas flow rate, the opening diameter of the gas discharge port of the gas feed-side plug and other constitutions can be suitably changed as necessary for the end application intended.




A tube having a length of 8 to 10 m, to the tip of which a float has been connected in place of the tip nozzle, can be selectively connected. According to such a construction, when the condition of air in the objective space to perform gas measurement, such as a place where water stays, space within a manhole, for example, is determined, the prescribed determination or measurement can be performed with certainty without sucking water into the pump device by throwing the float in such a place.



Claims
  • 1. A gas suction pump device suitable for use in being connected by a connecting tube to a portable gas alarm device, which comprises:a casing having a substantially rectangular framelike sectional shape having two side walls opposite to each other, and upper and lower walls which connect the side walls to each other, and formed slenderly in a gas flowing direction and into a size holdable by grasping with a hand; a control circuit board provided in the casing so as to extend in a longitudinal direction along the upper wall; a pump unit arranged in a region on the side of one side wall under the control circuit board, in which one end and the other end of a gas flow path defined by the pump unit and extending in the longitudinal direction of the casing communicate with a gas inlet port opened forward of the casing and a gas outlet port opened backward of the casing, respectively; and a battery fitting chamber provided in a region on the side of the other side wall.
  • 2. The gas suction pump device according to claim 1, wherein the pump unit comprises a pump and a pump driving motor provided integrally with the pump, and wherein the pump is located in the vicinity of one side wall in the casing, and the pump driving motor is arranged in a state located in the vicinity of the other side wall.
  • 3. The gas suction pump device according to claim 2, wherein the pump of the pump unit has a gas discharge quantity of 0.2 to 0.5 L/min.
  • 4. The gas suction pump device according to claim 1, wherein a driving power source comprises a battery.
  • 5. The gas suction pump device according to claim 1, wherein a recessed part for receiving an end part of the connecting tube is formed in the casing, and a connecting terminal to which the connecting tube is connected is provided at the gas outlet port in the recessed part in a state projected backward from the rear wall thereof.
  • 6. The gas suction pump device according to claim 1, wherein a branched gas flow path opened upward is defined in a gas flow path forming member connecting the pump unit to the gas outlet port, and a pressure sensor is connected to the branched gas flow path in a state arranged on the control circuit board side of the gas flow path forming member.
  • 7. The gas suction pump device according to claim 1, wherein the casing is formed by joining a front case with a rear case detachably to each other, and an anti-detaching metal band for preventing both front case and rear case from detaching from each other is fitted on the joined area between the front case and the rear case.
  • 8. The gas suction pump device according to claim 7, wherein the anti-detaching metal band is fitted in a state that both ends thereof overlap each other and fixed to the casing by a screw at a position where both ends overlap each other.
  • 9. A gas feed adapter for connecting the gas suction pump device according to claim 1 through a connecting tube to a portable gas alarm device equipped with a plurality of gas sensors which detect gases of different kinds from one another, which comprises:a casing having an engaging part and detachably engaged with a gas alarm device body, wherein a gas feed port common to the respective gas sensors in the gas alarm device body is defined in one outer end wall of the casing, a connecting terminal to which the connecting tube is connected is also fitted so as to project outward, and a gas outlet for opening the internal space in the casing to the air is defined in the other outer end wall, and wherein: a main gas inlet passage extending in a zigzag manner from the gas feed port to the gas outlet is formed in the casing, and a plurality of branched gas inlet passages independent of one another for introducing air in the objective space to perform the measurement of gases into the respective gas sensors in the gas alarm device body are formed in the main gas inlet passage.
  • 10. The gas suction pump device according to claim 2, wherein a driving power source comprises a battery.
  • 11. The gas suction pump device according to claim 3, wherein a driving power source comprises a battery.
  • 12. A gas alarm unit comprising:a gas suction pump device, suitable for use in being connected by a connecting tube to a portable gas alarm device, which comprises: a casing having a substantially rectangular framelike sectional shape having two side walls opposite to each other, and upper and lower walls which connect the side walls to each other, and formed slenderly in a gas flowing direction and into a size holdable by grasping with a hand; a control circuit board provided in the casing so as to extend in a longitudinal direction along the upper wall; a pump unit arranged in a region on the side of one side wall under the control circuit board, in which one end and the other end of a gas flow path defined by the pump unit and extending in the longitudinal direction of the casing communicate with a gas inlet port opened forward of the casing and a gas outlet port opened backward of the casing, respectively; and a battery fitting chamber provided in a region on the side of the other side wall, a connecting tube connected to the gas suction pump device at an end thereof; and a portable gas alarm device connected to the other end of the connecting tube through a gas feed adapter for connecting the gas suction pump device through a connecting tube to a portable gas alarm device equipped with a plurality of gas sensors which detect gases of different kinds from one another, said gas feed adapter including: a casing having an engaging part and detachably engaged with a gas alarm device body, wherein a gas feed port common to the respective gas sensors in the gas alarm device body is defined in one outer end wall of the casing, a connecting terminal to which the connecting tube is connected is also fitted so as to project outward, and a gas outlet for opening the internal space in the casing to the air is defined in the other outer end wall, and wherein: a main gas inlet passage extending in a zigzag manner from the gas feed port to the gas outlet is formed in the casing, and a plurality of branched gas inlet passages independent of one another for introducing air in the objective space to perform the measurement of gases into the respective gas sensors in the gas alarm device body are formed in the main gas inlet passage, and wherein air in the objective space to perform the measurement of gases is introduced from the gas suction pump device into the portable gas alarm device.
  • 13. The gas alarm unit according to claim 12, wherein the portable gas alarm device further comprises a substantially boxlike casing which includes a case body provided with a fitting member fixing part in which a fitting member for fitting on a person's body to carry the alarm device is installed and having an opening at a lower part, and a lid for closing the opening in the case body, and a gas detecting part is formed at one planar side surface of the casing in such a manner that a plurality of the gas sensors are arranged side by side parallel to a planar direction of said one planar side surface.
  • 14. The gas alarm unit according to the claim 13, wherein a power unit comprising a planar circuit board, on which a secondary battery as a driving power source, a charging terminal for charging the secondary battery and a current limiting resistance are mounted, and an insulating cover provided so as to cover the secondary battery and the current limiting resistance on the circuit board is provided in the casing in such a manner that the circuit board extends in parallel with the lid in the casing, and wherein:an alarm annunciating mechanism that raises an alarm when the concentration of a gas detected by the gas sensor exceeds a reference value preset about the gas, and a display mechanism for displaying the concentration of the gas detected by the gas sensor are arranged so as to be parallel with the planar circuit board in a state that the alarm annunciating mechanism is located over the secondary battery in the power unit.
  • 15. The gas alarm unit according to claim 13, wherein a plurality of the gas sensors are fixed and held by a gas sensor fixing frame member, in which gas inlet ports for the respective gas sensors have been formed in a state independent of one another, in the gas detecting part.
  • 16. The gas alarm unit according to claim 13, wherein four gas sensors are arranged in the gas detecting part, and the objective gases to be detected by the gas sensors are gases of oxygen, hydrogen sulfide, carbon monoxide and hydrocarbon.
  • 17. The gas alarm unit according to claim 14, wherein a plurality of the gas sensors are fixed and held by a gas sensor fixing frame member, in which gas inlet ports for the respective gas sensors have been formed in a state independent of one another, in the gas detecting part.
  • 18. The gas alarm unit according to claim 14, wherein four gas sensors are arranged in the gas detecting part, and the objective gases to be detected by the gas sensors are gases of oxygen, hydrogen sulfide, carbon monoxide and hydrocarbon.
  • 19. The gas alarm unit according to claim wherein 15, wherein four gas sensors are arranged in the gas detecting part, and the objective gases to be detected by the gas sensors are gases of oxygen, hydrogen sulfide, carbon monoxide and hydrocarbon.
  • 20. The gas alarm unit according to claim 17, wherein four gas sensors are arranged in the gas detecting part, and the objective gases to be detected by the gas sensors are gases of oxygen, hydrogen sulfide, carbon monoxide and hydrocarbon.
Priority Claims (1)
Number Date Country Kind
2002-015756 Jan 2002 JP
US Referenced Citations (5)
Number Name Date Kind
2960321 Stoots, Jr. Nov 1960 A
3410059 Garnier Nov 1968 A
5215445 Chen Jun 1993 A
5257913 Schwarzer et al. Nov 1993 A
6422835 Beauchard Jul 2002 B1
Non-Patent Literature Citations (1)
Entry
U.S. patent application Ser. No. 09/684,320, Filed: Oct. 10, 2002; Inventor: Juniti Koyano, et al; Entitled: Portable Gas and its Cradle, (pp 1-14 and 11 sheets of drawings).