The present invention relates to a gas turbine combustor, a combustion method of the gas turbine combustor and a method of remodeling a gas turbine combustor.
Examples of conventional gas turbine combustors using both a premixed combustion method and a diffusion combustion method are disclosed by Patent Documents 1 and 2, etc.
[Patent Document 1]
Japanese Patent Laid-open No. 11-94255
[Patent Document 2]
Japanese Patent Laid-open No. 3-255815
With the technique described in Patent Document 1, liquid fuel not evaporated completely and remained in the evaporating process after injection sticks to the flame stabilizers as it is. The stuck fuel is carbonated, and this is likely to cause a caulking phenomenon. This poses problems that self-ignition of air fuel mixture due to the char and flashback caused by flame flowing into the premixed combustion burner occur. There arise other problems that cooling performance is lowered at the char stuck portion of a structure and peeling-off chars collide against another structure to damage it. Further, the system has to be complicated because pre-evaporation premixed system is used together with the diffusion combustion system, which requires a means of preventing caulking in the fuel nozzle and maintenance work.
With the technique described in Patent Document 2, the same problems as described above occur even when the pre-evaporation premixed combustion system uses liquid fuel. Further, when a plurality of combustors are disposed on the outer circumference of a gas turbine, and premixed combustion burners are coaxially disposed on the outer circumference of a diffusion combustion burner which is a pilot burner, air for premixing covers around diffuse flame which is a pilot flame. This poses a problem that the diffusion flame cannot reach the cross-fire tube connected to the side wall of the combustor, which makes it impossible to ignite the adjacent combustor.
Further, when pre-evaporation mixing is made using liquid fuel, pre-evaporation cannot be made because air temperature at the time of ignition is too low. This requires use of a pilot burner, and the above-described problem with flame transmission becomes more significant.
Accordingly, an object of the present invention is to provide a gas turbine combustor that makes adequate combustion with a combustor for which gas fuel and liquid fuel can be used, and that is excellent in minimizing NOx, a combustion method of the gas turbine combustor, and a method of remodeling a gas turbine combustor.
Flame stabilizers are arranged radially in the exit of the premixed combustion burner, and air is spouted out at the position outside the pilot burner and inside said premixed combustion burner.
Other objects and advantages of the invention will become apparent from the following description of embodiments with reference to the accompanying drawings in which:
A gas turbine combustor comprises a pilot burner, a premixed combustion burner disposed on the outer circumference of the pilot burner, and a combustor liner in an approximately cylindrical shape which is disposed on the downstream side of the premixed combustion burner, and which defines a combustion chamber in the inner wall. In addition, the gas turbine combustor comprises flame stabilizers radially disposed at the exit of the premixed combustion burner, and a plurality of air nozzles located inside the premixed combustion burner, which spout out air into the combustion chamber. The pilot burner is provided with a fuel injection means which injects at least one of gas fuel and liquid fuel. Since flame stabilizers are radially disposed at the exit of the premixing burner, fuel of the pilot burner forms flame on the flame stabilizing surface. When gas fuel is used, premixed flame is stabilized, and when liquid fuel is used, mixing of air ejected from the premixed combustion burner with fuel of the pilot burner is promoted, preventing extension of diffusion flame. Further, the air nozzle between the pilot burner and premixed combustion burner prevents a rise in the temperature of the flame stabilizing surface, and stabilizes diffusion flame.
Further, a temperature distribution at the exit of the combustor can be uniformed by providing radially disposed flame stabilizers. This further contributes to protection of the turbine. Here, the radially disposed flame stabilizers have a shape in which a plurality of projections project from the inner circumference side to the outer circumference side (outside in the radial direction) of the flame stabilizers, as viewed from the combustion chamber to the pilot burner.
Further, the gas turbine combustor is provided with the flame stabilizers radially disposed at the exit of the premixed combustion burner and a cross-fire tube provided with an opening which is disposed in the side wall of the liner and which is circumferentially aligned with at least one of the flame stabilizers. The cross-fire tube is connected to the side wall of the combustor liner by way of the opening which is circumferentially aligned with one of the cross-fire tubes as described above. With this construction, of diffusion flame reached the exit of the premixed combustion burner, only flame diffused along flame stabilizing surface of the flame stabilizers, without being diluted by premixture, reaches the cross-fire tube positioned in the outer periphery side, allowing another combustor to be ignited.
Further, the flame stabilizers are each inclined so that the outer circumferential side is positioned on the downstream side relative to the inner circumferential side at the edge on the downstream side, and desirably, the inclination angle relative to the center axis of the combustor is set to 30° or more and 60° or less. With this construction, premixed combustion gas on the outer circumferential side deflects in the direction in which the premixed combustion gas on the outer circumferential side converges to the axial center of the combustor after passing through the edge downstream of the flame stabilizers, causing diffusion combustion gas on the inner circumferential side to be diluted and mixed sufficiently. As a result, extension of diffusion flame is prevented to reduce production of NOx, and occurrence of combustion temperature deviation at the combustor exit is prevented, protecting damage to turbine blades.
The radially disposed flame stabilizers are slanted so that the outer circumferential side thereof is positioned on the downstream side thereof relative to the inner circumferential side at edges on the downstream side. This arrangement is effective in further improving stability of flame.
Further, the inner circumference of the flame stabilizers are fixed to the premixed combustion burner, and the edges on the outer circumferential side of the flame stabilizers are separated from the premixed combustion burner outer circumferential wall. With this construction, stress caused by thermal expansion of the flame stabilizers and the like can be released. Further, with this construction, premixture or air ejected into the combustion chamber through the space between the edge on the downstream side of the flame stabilizers and premixed combustion burner outer circumferential wall prevents a rise in the temperature of combustion chamber sidewall due to diffusion flame.
Further, the air nozzle is configured in such a manner to spout out air swirlingly. With this structure, air is spread by the swirling, improving cooling of the flame stabilizing surface. In addition, expansion of a swirl flow range made by the swirling air further stabilizes diffusion flame.
Further, a slit is provided outside the air nozzle and inside the premixed combustion burner. The slit is provided with a means of allowing air to flow toward the flame stabilizers. With this construction, air in a film state ejected from the slit covers the flame surface, improving cooling performance.
Further, the air inlet portion or the air outlet portion of the pilot burner is provided with a nozzle capable of ejecting water or steam. This nozzle supplies water or steam to near the fuel injection unit at the time of diffusion combustion of liquid fuel, effectively reducing NOx.
Further, a partition is provided to divide a passage of the premixed combustion burner in the circumferential direction. With this partition, the drift of premixture (or air for premixing) which flows in the circumferential direction in the premixed combustion burner is suppressed. In addition, deviations of flow velocity and fuel concentration at the exit of the premixed combustion burner are reduced, causing NOx to be reduced and preventing flashback.
Further, the flame stabilizers are each disposed in such a manner as to be positioned between the partition and a partition adjacent thereto. With this arrangement, the circumferential drift of premixture (or air for premixing) which flows on the circumferential side of the flame stabilizer is suppressed. In addition, deviations of flow velocity and fuel concentration at the exit of the premixed combustion burner are reduced, causing NOx to be reduced and preventing flashback.
Further, the partition is so arranged as to project into the combustion chamber toward the downstream side of the flame stabilizers. With this arrangement, a stabilized premixed swirl flow can be formed downstream of the flame stabilizing surface, improving stability of the premixing flame.
Further, the flame stabilizers are provided with a plurality of nozzles which spout out premixture or air into the combustion chamber. With this structure, flame surface cooling performance is improved. In addition, in a case of the premixture, jet flame on the flame surface can attain the stabilization of premixed flame.
Further, the edge of the inside wall of the premixed combustion burner has an inclined surface in which, from the upstream toward the downstream, the cross-sectional area of the premixture or air passage of the premixed combustion chamber is enlarged. With this inclined surface, the premixture or air for premixing is likely to flow into the combustion chamber toward the combustor center axis. This improves mixing performance with diffusion fuel and reduces NOx.
Further, a fuel nozzle which is capable of directly injecting auxiliary fuel into the combustion chamber is provided between the flame stabilizers and the pilot burner. Alternatively, a nozzle capable of injecting auxiliary fuel and an air passage are provided between the premixed combustion burner and the pilot burner. With this nozzle and air passage, fuel and air are mixed in advance. Thus, a second premixture combustion burner is provided to burn the premixture in the combustion chamber. Alternatively, a means which is capable of injecting auxiliary fuel to a passage for air or the premixture of the premixed combustion burner is provided between the flame stabilizers disposed radially and the flame stabilizers circumferentially adjacent thereto, and downstream of the fuel injection nozzle of the premixed combustion burner. With this construction, carry-over of diffusion flame and premixed flame can surely be made by charging the auxiliary fuel when burning gas fuel. At the same time, oscillatory combustion can be reduced by dispersing fuel supply positions in the radial direction of the combustion chamber.
Further, the premixed combustion burner is configured so that fuel is controllably supplied by a plurality of fuel nozzles divided into several groups. In addition, the premixed combustion burner has a control method in which a combination of fuel nozzles injecting fuel of fuel nozzles divided in response to gas turbine loads is changed. With this configuration, the total fuel flow can be controlled in response to loads while maintaining the stability of premixed flame at the time of gas fuel combustion.
The schematic configuration of a gas turbine combustor according to a first embodiment of the present invention is illustrated in
The diffusion swirl burner 5 disposed on the central axis of the combustor circulates diffusion combustion air 12b distributed from combustion air 12a with a swirl blade or swirler 8. Further, the diffusion swirl burner 5 mixes the air with gas 13a or fuel ejected from a liquid fuel nozzle 14 in the combustion chamber 4, forming a diffuse flame. A plurality of swirl combustion air nozzles 26 for supplying diffusion combustion air 12b into the combustion chamber 4 is provided on the surrounding of the diffusion swirl burner 5. An atomizing air nozzle 27 is provided on the surrounding of liquid fuel nozzle 14a. Liquid fuel for diffusion combustion is atomized by a jet stream of atomizing air supplied from the atomizing air nozzle 27. The air inlet of the swirler 8 is provided with water injection nozzles 29. Through these nozzles, water is mixed with the diffusion combustion air 12b so as to supply steam 30 into the combustion chamber.
The annular premixer 6 provided on the surrounding of the diffusion swirl burner 5 preliminarily mixes fuel ejected from gas 13b which is injected out from a plurality of premixing fuel nozzles 9 with air for premixing 12c distributed from combustion air 12a so as to create a premixture 11. Flame stabilizers 10 are provided in the entrance of the combustion chamber 4 located downstream of this premixture 11. The flame stabilizers 10 form premixed flame 18 to stabilize flame. The plurality of flame stabilizers 10 are disposed radially relative to the central axis of the combustor. Further, each of the flame stabilizers 10 is provided slantly relative to the central axis of the combustor. The premixer 6 is provided with partitions 22 so as to circumferentially divide the passage of the premixer 6 from the entrance of the premixer to the upstream of the flame stabilizers 10.
The flame stabilizers 10 disposed slantly relative to the combustor center axis may, as viewed from the side of the combustor, not only be in a near plane but also be in a slight convex or concave.
The flame stabilizers 10 are slantly disposed so that its outer circumferential side is positioned on the downstream side relative to its inner circumferential side at the edge on the downstream side, and desirably, the inclination angle relative to the combustor center axis is set to 30° or more and 60° or less. With this configuration, after passing through the edge downstream of the flame stabilizers, the premixed combustion gas on the outer circumferential side deflects in the direction in which the premixed combustion gas converges to the axis center of the combustor, causing the diffusion combustion gas on the inner circumferential side to be diluted and mixed sufficiently. As a result, extension of the diffusion flame is prevented, reducing production of NOx, and occurrence of combustion temperature variations at the combustor exit is prevented, protecting turbine blades from being damaged.
The reason why the inclination angle of the flame stabilizers 10 is set to 30° or more and 60° or less is explained. As shown in
Next, a description will be made of the operating principle of a combustor provided with flame stabilizers disposed radially at the exit of a premixed combustion burner in a premixed type gas turbine combustor comprising a pilot burner, a premixed combustion burner disposed on the periphery of the pilot burner, and a combustor liner in an approximately cylindrical shape which defines a combustion chamber in the combustor liner. In the case of an annular premixed combustion burner without flame stabilizers disposed at the exit of the premixed combustion burner, premixed combustion gas flows into the combustion chamber 4 with the annular form thereof kept as is. This causes the flow of premixed combustion gas to cover up diffusion combustion gas spouted out from the pilot burner. The flow of the premixed combustion gas does not intend to actively put the flow of the diffusion combustion gas into disorder. Therefore, it is difficult to uniformly stir the premixed combustion gas with the diffusion combustion gas. Accordingly, the fuel is unevenly distributed, causing NOx to be produced. In contrast to this, flame stabilizers radially disposed at the exit of the premixed combustion burner are provided in the present embodiment. With these flame stabilizers, gas flowing out from the premixed combustion burner flows some portions and does not flow the other portions in the circumferential direction, which causes a distribution in which differences in the velocity of flow of fluid are alternately lined up in the circumferential direction. With the distribution like this, when gas fuel is used, premixed flame is stabilized, and when liquid fuel is used, mixing of air ejected from the premixed burner with the fuel of the pilot burner is promoted, preventing extension of diffusion flame. Since the temperature distribution at the exit of the combustor is uniformed, the turbine itself is protected, also. Further, a face of the flame stabilizers 10 that is in contact with the combustion chamber 4 is inclined toward the combustor center axis. With this arrangement, premixed combustion gas flowing out from the premixed combustion burner is deflected toward the direction in which the premixed combustion gas converges actively to the combustor axis center. Then, premixed combustion gas is crossed with the diffusion combustion gas flowing out from the pilot burner. Thus, mixing of gas is promoted, and production of NOx is reduced by preventing extension of diffusion flame. Further, occurrence of combustion temperature deviation at the exit of the combustor is prevented, and the turbine blades are protected from being damaged. The flame stabilizers 10 radially disposed at the exit of the premixed combustion burner and the face of the flame stabilizers that are in contact with the combustion chamber 4 are inclined relative to the combustor center axis. With the multiplier effects of these inclinations, stability of flame can be further improved. Further, the passages of the premixed gas extending from the face of flame stabilizers 10 that is in contact with the combustion chamber 4 are not always needed to be spaced equally in the circumferential direction. As shown in
Further, the flame stabilizers 10 are hold in a cantilever manner on the inner circumferential side. In other words, the flame stabilizers 10 are supported by (fixed to) the premixed combustion burner on the inner circumferential side, and the edges on the outer circumferential side of the flame stabilizers 10 are separate from the premixed combustion burner outer circumferential wall. With this configuration, stress caused by thermal expansion of the flame stabilizers 10 and the like can be released. Further, with this configuration, premixture 11 or air ejected into the combustion chamber through the space between the edge on the downstream side of the flame stabilizers 10 and premixed combustion burner outer circumferential wall prevents a temperature rise of combustion chamber side wall due to diffusion flame.
In regard to the combustor shown in
After igniting the combustors, an amount of fuel supply is increased, and the gas turbine performs a speedup operation and a load operation.
When liquid fuel is used, the diffuse flame 19 spreads radially along the flame stabilizers 10 as aforementioned. Further, with the inclined flame stabilizers 10, the air for premixing 12c flows out toward the combustor center axis, in other words, toward the downstream of the diffusion swirl burner 5. Then, mixing of the air for premixing 12c and combustion gas made by the diffuse flame 19 is promoted downstream of the combustion chambers 4, temperature deviation at the combustor exit is suppressed, whereby seizure of turbine blades can be prevented. Further, the diluting effect by the air for premixing 12c can prevent the long flame of the diffuse flame 19. As a result, a high temperature combustion region reduces, allowing reduction of the amount of NOx emission.
Further, since the space is defined between the flame stabilizers 10 and the outer circumferential wall of the premixer 6, and high velocity air or premixture spouts out along the combustion chamber wall surface, the combustion chamber wall surface is cooled down and a rise in temperature is prevented under all combustion states.
Further, at the time of liquid fuel combustion, the gas turbine combustor is operated by diffusion fuel only. However, water is charged at the time of a certain partial load in which combustion is stabilized, thereby intending to reduce the concentration of NOx.
In the embodiment shown in
In addition, NOx can be reduced and flashback can be prevented by reducing current deviation and fuel concentration deviation at the exit of the premixed combustion burner.
Another embodiment according to the present invention having a construction shown in
A combustor according to another embodiment of the present invention will be described with reference to
Further, at the time of gas fuel combustion, carry-over of diffusion flame and premixed flame is secured by supplying auxiliary fuel 23. At the same time, oscillatory combustion is reduced by dispersing fuel supplying positions in the radial direction of the combustion chamber radius.
Another embodiment of the present invention is described referring to
Next, a description will below be made of a method of remodeling an already existing gas turbine combustor provided with a pilot burner and a premixed combustion burner disposed on the periphery of the pilot burner by providing flame stabilizers. When providing the radially disposed flame stabilizers on an already existing gas turbine combustor equipped with a pilot burner and a premixed combustion burner disposed on the periphery of the pilot burner, the flame stabilizers must be slanted so that the outer circumferential side thereof is positioned on the downstream side thereof relative to the inner circumferential side at edges on the downstream side. Further, desirably, the inclination angle relative to the combustor center axis must be 30° or more and 60° or less. With this construction, a premixed combustion gas on the outer circumferential side deflects in the direction in which the premixed combustion gas converges to the axial center of the combustor after passing through the edge on the front side of the flame stabilizers, causing diffusion combustion gas on the inner circumferential side to be diluted and mixed sufficiently. As a result, extension of diffusion flame is prevented to reduce the production of NOx, and occurrence of combustion temperature deviation at the exit of the combustor is prevented, protecting damage to turbine blades. Next, when providing radially disposed flame stabilizers, the inner circumference of the flame stabilizers is fixed in a cantilever manner. In other words, the flame stabilizers are supported (fixed) on the premixed combustion burner on the inner circumference side of the flame stabilizers 10, and the edges on the outer circumferential side of the flame stabilizers 10 is separated from the outer circumferential wall of the premixed combustion burner. With this construction, stress caused by the thermal expansion and the like of the flame stabilizers 10 can be released. Further, with this construction, premixed fuel 11 or air ejected into the combustion chamber through the space between the edge on the downstream side of the flame stabilizers 10 and the outer circumferential wall of the premixed combustion burner prevents a rise in the temperature of combustion chamber sidewall due to diffusion flame. As described above, in a gas turbine of such a type as that the already installed combustor is equipped with a pilot burner and a premixed combustion burner disposed on the outer circumference of the pilot burner, the already existing combustor is not replaced of a new combustor produced by providing the radially disposed flame stabilizers 10 thereto but the already existing combustor is remodeled by providing the radially disposed flame stabilizers 10 thereto, whereby approximately equivalent performance can be displayed and production cost can be reduced.
As described above, combustion forms adaptable to gas and liquid fuel can be realized by applying the present invention to gas turbine combustors, and both stabilization of fuel and reduction of NOx can be compatible. Further, mixing of fuel with air is promoted at a combustion field, causing the temperature of fuel gas at the entrance of the gas turbine to be uniformed, and damage to turbine blades can be prevented. Furthermore, when a gas turbine system comprises multiple combustors and cross-fire tubes are used to ignite the individual combustors, the present invention improves the flame propagating performance, enabling a range of ignition to expand.
Further, also in the case of an already existing gas turbine combustor equipped with a pilot burner and a premixed combustion burner disposed on the outer circumference of the pilot burner, the same effect as that of a gas turbine combustor equipped with radially disposed flame stabilizers from the beginning can be expected by providing the radially disposed flame stabilizers at the exit of the premixed combustion burner.
According to the present invention, there are provided a gas turbine combustor that provides adequate combustion using combustors capable of using gas fuel and liquid fuel, and low-NOx performance, as well as a combustion method of the gas turbine combustor and a method of remodeling a gas turbine combustor.
While the invention has been described in its preferred embodiments, it is to be understood that the words which have been used are words of description rather than limitation and that changes within the purview of the appended claims may be made without departing from the true scope and spirit of the invention in its broader aspects.
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