1. Field of the Invention
The present invention relates to a gas turbine combustor.
2. Description of the Related Art
Gas turbines have been required to promote the further reduction of NOx from the viewpoint of environmental conservation. One of measures to promote the reduction of NOx in a gas turbine combustor is to employ a premixing combustor. By contrast, JP-2003-148734-A discloses a combustor that includes a fuel combustion nozzle having a large number of fuel nozzles to supply fuel to a chamber and a large number of air holes located on the downstream side of the fuel nozzles so as to supply air, with jet holes of the fuel nozzles being each arranged coaxially with a corresponding one of the air holes. Thus, the combustor provides both anti-flashback property and low-NOx combustion.
JP-2003-148734-A does not discuss problems with the variation of a flame-holding position and a rise in metal temperature which may occur when the mixing of fuel and air inside the air hole is promoted.
It is an object of the present invention, therefore to provide a combustor that can form stable flame and reduce the metal temperature at a liner and an outlet end face of a burner.
According to an aspect of the present invention, there is provided a gas turbine combustor comprising: at least one premixing burner for premixing gaseous fuel with air and jetting the mixed gas into a chamber; a cylinder disposed on an outer circumference of the premixing burner so as to surround the premixing burner and connected to a burner outlet end face which is an end face of the premixing burner on the chamber side; and a plurality of air supply holes formed in the cylinder; wherein an interval defined between the adjacent air supply holes is smaller than a quenching distance in the premixed gas jetted from the premixing burner, and wherein an interval defined between each air supply hole and the burner outlet end face is smaller than the quenching distance in the premixed gas jetted from the premixing burner.
The present invention can provide the combustor that can form stable flame and reduce the metal temperature at a liner and a burner outlet end face.
Preferred embodiments of the present invention will be described below.
(First Embodiment)
Referring to
The combustor 2 is accommodated in the inside of a casing 4. The combustor 2 has a multi-burner 6 at its head portion. The multi-burner 6 is composed of a plurality of burners. In addition, the combustor 2 has a generally cylindrical combustor liner 10 therein on the downstream side of the multi-burner 6. The combustor liner 10 is adapted to isolate high-pressure air from combustion gas.
A flow sleeve 11 is disposed on the outer circumference of the combustor liner 10. The flow sleeve 11 serves as an outer circumferential wall defining an air passage adapted to allow high-pressure air to flow therein. The flow sleeve 11 has a diameter greater than that of the combustor liner 10 and is cylindrically arranged nearly coaxially with the combustor liner 10.
A transition piece 12 is disposed on the downstream side of the combustor liner 10 so as to lead to the turbine 3 the high-temperature combustion gas 18 generated in a chamber 5 of the combustor 2. A flow sleeve 13 surrounding the transition piece 12 is disposed on the outer circumferential side of the transition piece 12.
The intake air 15 that has been compressed by the compressor 1 becomes high-pressure air 16. The high-pressure air 16 is filled in the casing 4, and then flows in a space between the transition piece 12 and the flow sleeve 13 surrounding the transition piece 12 to convectionally cool the transition piece 12 from its outer wall surface.
Further, the high-pressure air 16 passes through an annular passage defined between the flow sleeve 11 and the combustor liner 10 and flows toward the head portion of the combustor. The high-pressure air 16 that has flowed in the multi-burner 6 flows into a number of air holes 32 formed in an air hole plate 31. The air hole plate 31 is located on an upstream-side wall surface of the chamber 5.
The high-pressure air 16 that has flowed in the air holes 32 mixes with the gaseous fuel jetted from a fuel nozzle 20 and then premixed gas 17 thus mixed flows into the chamber 5. The premixed gas 17 burns in the chamber 5 to generate high-temperature combustion gas 18. This high-temperature combustion gas 18 is supplied to the turbine 3 through the transition piece 12. The high-temperature combustion gas 18 thus supplied to the turbine 3 drives the turbine 3 and then is discharged as exhaust gas 19 to the outside.
The drive force produced in the turbine 3 is transmitted to the generator 8 and to the compressor 1 through the shaft 7. A portion of the drive force produced in the turbine 3 drives the compressor 1 to pressurize air to generate high-pressure air. Another portion of the drive force produced in the turbine 3 rotates the generator 8 to generate electric power.
The multi-burner 6 has three fuel systems, i.e., gaseous fuel systems 51, 52 and 53, which have fuel flow control valves 61, 62 and 63. The flow rate of each of the gaseous fuel systems is controlled by controlling the opening degree of the corresponding fuel flow control valve in response to a signal from a control unit 64. Thus, a power generation amount of the gas turbine plant 9 is controlled. A fuel cutoff valve 60 for cutting off fuel is located on the upstream side of a diverging point of the three fuel systems.
The details of the multi-burner 6 are shown in a cross-sectional view of
As shown in an enlarged cross-sectional view of the external burner 77 in
As shown in
The combustor is internally subjected to significantly high temperatures which are different depending on positions. Therefore, a difference in thermal extension occurs between the liner 10 and the flow sleeve 11. Thus, securing completely the burner and the liner 10 to each other generates stress at its secured portion due to the difference in thermal extension, which is likely to lead to the breakage of the secured portion. To prevent such breakage, a method is conceivable in which a spring-like seal member is attached to the outer circumferential portion of the burner and the burner is inserted into and secured to the inside of the liner 10. In this case, the liner 10 can be secured in the radial direction of the combustor by means of the spring-like seal member but is unconstrained in the axial direction. Thus, the difference in thermal extension between the liner 10 and the flow sleeve 11 can be absorbed.
If the air hole plate 31 is made thick, then a risk occurs in which flames flow back into the air holes and burn out the air hole plate 31. Therefore, in the present embodiment, the air hole plate 31 is made to have a minimum thickness necessary to mix fuel with air. In view of the mixing of fuel with air, the air hole plate 31 is made to have the minimum thickness. Therefore, the spring-like seal member cannot be secured only by the air hole plate 31. Thus, in the present embodiment, a cylindrical guide 36 with air supply holes 38 is attached to the outer circumferential portion of the air hole plate 31. In addition, the spring-like seal member 37 is attached to the outer circumference of the cylindrical guide 36 and the burner is inserted into the inside of the liner 10. Incidentally, the cylindrical guide 36 is configured to be joined to a burner outlet end face 30 to surround the multi-burner 6.
The premixed gas 17 that is jetted from the air holes in the outer circumferential portion of the burner circumferentially diffuses until it will reach the flame 43. Therefore, a portion of the premixed gas 17 is taken in the recirculation flow 42 at the outer circumferential portion of the burner and stays thereat. For the multi-burner, as shown in
In this case, the recirculation flow 42 is filled with the premixed gas 17; therefore, the premixed gas is ignited by the high-temperature combustion gas, so that the temperature of overall recirculation flow is raised to high. If the inside temperature of the recirculation flow is once raised to high, the flame 43 is deformed as shown in
Also if the air hole plate is made thick and is not provided with a cylindrical guide as shown in
As shown in
The air jet 46 flows along the burner outlet end face 30 toward the central direction of the burner and flows into the air hole outlet circumference 47 in the outermost circumferential portion of the external burner 77. In the present embodiment, an interval D1 defined between the adjacent air supply holes 38 is made shorter than a quenching distance of flames. In addition, an interval D2 defined between the air supply hole 38 and the burner outlet end face 30 is made shorter than the quenching distance of flames.
In the air hole outlet circumference 47 of the external burner outermost circumference capable of acting as an origination for holding flames, no fuel exists in the area at which the air jet 46 directly arrive, so that flames cannot be held. The interval defined between adjacent air jets 46 and the interval defined between the air jet 46 and the burner outlet end face 30 are equal to or smaller than the quenching distance. Therefore, even if a fuel air ratio in such a space is high, flames cannot be held. Thus, a variation in the shape of flame can be suppressed so as to maintain a conical flame 43.
As shown in
In a case, however, where the jetting velocity of the air jet 46 may be sufficiently faster than that of the premixed gas 17 jetted from the air hole 32, and where the air supply hole 38 and the outlet of the air hole 32 may be very close to each other, there is a possibility that the flow of the premixed gas 17 is obstructed to cause unstable combustion. Further, the air jet 46 jetted from the air supply hole 38 close to the air hole 32 may not be taken in the recirculation flow 42.
To solve such a problem, it is conceivable, for example, to make a passage sectional area of a spring-like seal member upstream side 37a smaller than that of the air supply hole 38 and that of a spring-like seal member downstream side 37b, thereby reducing the jetting velocity of the air jet 46. In this way, the inertia force of the air jet 46 is weakened to minimize an influence on the flow of the premixed gas jetted from the air hole 32, thereby ensuring that the air jet 46 can be taken in the recirculation flow 42.
As described above, the cylindrical guide surrounding the burners is provided with the air supply holes 38. In addition, the interval D1 defined between the adjacent air supply holes 38 and the interval D2 defined between the air supply hole 38 and the burner outlet end face 30 are each made smaller than the quenching distance. This configuration can suppress the rise in metal temperature due to the variation of the shape of flame and due to the approach of flame to the cylindrical guide and the liner. Further, the air jet 46 flows along the burner outlet end face 30 to form a layer of air on the surface of the burner, thereby making it possible to lower the temperature of the burner outlet end face 30. In short, stable flame can be formed and the metal temperature of the liner and the burner end face can be lowered.
Further, if the air hole plate 31 is made thick, the premixing burner that supplies the premixed gas of fuel and air to the chamber via the plurality of air holes provided in the air hole plate 31 has a risk in which flame flows backward into the air holes and burns out the air hole plate 31. If the air hole plate 31 is simply reduced in thickness, it is difficult to attach the seal member to the air hole plate 31 in some cases. However, the configuration of the present embodiment can ensure the space for the attachment of the seal member by means of the cylindrical guide and allow the air hole plate 31 to have the minimum thickness necessary to mix fuel with air. In this way, the risk in which flame flows backward into the air holes can be reduced. Therefore, the formation of stable flame and a reduction in the metal temperature of the liner and the burner end face can be achieved more significantly.
Although, with the improve of the efficiency of a gas turbine, gas temperature at an inlet of a turbine tends to rise, exceeding a frame temperature of 1600° C. causes, even premixed combustion, a quantity of NOx to be discharged, i.e., the same amount of NOx as that of diffusion combustion or the amount of NOx greater than that of diffusion combustion depending on conditions. A premixed combustion method, therefore, is often applied to gas turbine combustors when flame has a temperature of 1600° C. or lower. At an air temperature of 400° C., which is an average temperature at the outlet of a compressor under the full load conditions of a gas turbine, natural gas concentration in premixed gas by which flame temperature becomes 1600° C. is approximately 5%. In this case, as shown in the graph of
The quenching distance in
When the air jet 46 is jetted from the air supply hole 38, a slipstream 48 occurs and a portion of the air jet 46 flows into also between the air jet 46 and the other air jet 46. A certain amount of air flows into between the air jets 46 in the vicinity of the outermost circumferential air hole outlet of the burner, thereby reducing a local fuel air ratio. This produces an effect of increasing the quenching distance. Therefore, setting the intervals D1 and D2 to 1 cm or less can make the intervals D1′ and D2′, respectively, sufficiently shorter than the quenching distance. This can produce an effect of preventing flame adhesion. Setting the intervals D1 and D2 to 1 cm or less can produce the same effect as above also in other embodiments.
The spring-like seal member 37 is a member for obstructing the flow of air between the cylindrical guide 36 and the liner 10. If the air supply holes 38 are disposed downstream of the spring-like seal member downstream side 37b as shown in
In contrast to this, in the present embodiment the air supply holes 38 are disposed in the range from the upstream side 37a to the downstream side 37b of the spring-like seal member with respect to the flowing direction of air 44, 45 flowing down through a gap between the liner 10 and the cylindrical guide 36 as shown in
As shown in
The present embodiment has the plurality of fuel systems as shown in
The premixed gas taken in the recirculation flow 42 on the outside of the burner is premixed gas to be jetted from the outermost circumferential air holes of the burner. If flame is held on the outer circumference of the burner, the characteristics of the flame are dominated by the fuel air ratio of the premixed gas jetted from the outermost circumferential air holes of the burner. The rate of the fuel to be supplied to each of the fuel nozzles of the second and third rows on the outer circumference is made smaller than that of the first row. This can increase the frame quenching distance. Thus, it is possible to further suppress the adhesion of flame to the outer circumference of the external burners.
The present embodiment is configured to have the multi-burner provided with a plurality of the burners. However, the present invention is effective for a combustor provided with only one premixing burner as shown in
The configuration as shown in the present embodiment is effective for also the case where a coal gasification gas, a coke-oven gasification gas or the like, which contains much hydrogen and the like, is used as fuel for a gas turbine. Hydrogen has very fast combustion velocity; therefore, flame propagates through the recirculation flow in the outer circumferential portion of the burner and is likely to be held on the circumference of the air hole outlet. However, the application of the present invention can reduce the fuel air ratio of the recirculation flow formed on the outer circumference of the external burner. This can prevent flame from propagating through the recirculation flow in the outer circumferential portion of the burner toward the upstream side. Further, since hydrogen has a very shorter quenching distance than natural gas, the cylindrical guide 36 is provided with the air supply holes 38, in addition, the flow rate of fuel supplied to the fuel system 53 shown in
(Second Embodiment)
A second embodiment is shown in
The leaking air 45 does not contribute to the prevention of the adhesion of flame to the outer circumferential end face of the burner. If the amount of the leaking air is increased, combustion air amount is reduced to raise flame temperature, thereby increasing the discharge amount of NOx. Therefore, the amount of leaking air is suppressed to a minimum level and an amount of air necessary to prevent the adhesion of flame is supplied from the air supply holes 38. Thus, while suppressing an increase in the discharge amount of NOx, the adhesion of flame to the burner can be prevented.
Incidentally, the present embodiment exemplifies the case where the rib 29 is located on the cylindrical guide 36, as a configuration to lead air into the air supply holes 38 more effectively. However, the rib 29 is not necessarily located on the cylindrical guide 36. The rib 29 may be located between the liner 10 and the cylindrical guide 36 and on the downstream side of the air supply holes 38. This can increase the amount of air flowing into the air supply holes 38.
(Third Embodiment)
A third embodiment is shown in
A jet of air has a potential core length proportional to a diameter thereof. Therefore, the decay of the jet is faster as the diameter is reduced and the premixed gas 17 can be prevented from obstruction of the flow. The amount of air supplied from the external burner-near area 49 is reduced. However, the dead space between the cylindrical guide 36 in the external burner-near area 49 and the external burner 77 is narrower than the other areas as shown in
In this way, the adhesion of flame can be suppressed over the whole circumference of the outer circumferential portion of the burner by the minimum amount of air from the air supply holes 38 and the conical flame can be formed. Further, the amount of air supplied from the air supply holes 38 is minimized, thereby making it possible to increase the amount of air flowing into the air holes 32. In addition, the lowering of a local fuel air ratio in a flame zone can reduce the discharge amount of NOx.
(Fourth Embodiment)
A fourth embodiment is shown in
The present embodiment can circumferentially supply air more uniformly than the first embodiment. In addition, the opening area of the air supply hole 38 is made sufficiently greater than the air passage sectional area of a spring-like seal member. This can slow the jet velocity of an air jet 46. Therefore, air can be supplied to the air hole outlet circumference while minimizing the obstruction of the flow of the premixed gas jetted from the air hole 32.
In this way, similarly to the first embodiment, an area where flame can be held in the circumference of the outlet of the outermost circumferential air hole of the external burner is excluded. This prevents flame from being held in the outer circumferential portion of the burner, thereby forming a stable conical flame. Thus, it is possible to prevent metal temperature from being increased.
(Fifth Embodiment)
A combustor of a fifth embodiment is shown in
The premixing burner 73 of the present embodiment has a mixing chamber 74 for promoting the mixing of fuel with air and evaporation of the liquid fuel 57 jetted from the liquid fuel nozzle 71. Air holes 34 adapted to introduce air 16 into the inside of the mixing chamber 74 are formed in the wall surface of the mixing chamber 74 in three rows (one row as well as a plurality of rows may be available) in the axial direction and in plural rows in the circumferential direction. The air holes 34 formed in the premixing burner 73 are arranged in a circumferentially deflected manner so as to form swirl flows inside the premixing chamber 74.
Gaseous fuel jet holes 24 are open in the inside wall surface of the air hole 34 of the premixing burner 73 and are adapted to jet the gaseous fuels 52, 53 into the corresponding air holes 34. Gaseous fuel and air are increasingly mixed with each other while forming swirl flows in the mixing chamber 74, and jetted as premixed gas into a chamber 5. When the premixed gas is jetted into the chamber 5, strong swirl flows 41 due to the abrupt expansion of the passage are formed downstream of the burner, which makes it possible to form stable flames 43. At the same time, recirculation flows 42 are formed also in the outer circumferential portion of the burner.
A cylindrical guide 36 is attached to the leading end of the burner main body 75 so as to hold a spring-like seam member 37. Similarly to the second embodiment, the present embodiment is such that air supply holes 38 are open in a horizontal direction with respect to a burner outlet end face 30 at a position near the burner outlet end face 30 of the cylindrical guide 36. An interval defined between adjacent air supply holes 38 and an interval defined between the air supply hole 38 and the burner outlet end face 30 are each narrower than the quenching distance of frame 43.
The air supply holes 38 as described above are provided in the cylindrical guide 36; therefore, air jets 46 can be supplied to the circumference of the burner outlet. This eliminates an area capable of serving as an origination of holding flame and reduces a fuel air ratio in a recirculation flow 42 on the outside of the burner. Therefore, flame can be prevented from adhering to the circumference of the burner outlet. Thus, it is possible to prevent the metal temperature of the liner 10 and the burner outlet end face 30 from being increased.
As described above, the combustor described in each of the embodiments has the premixing burners. The combustor provided with the cylindrical guide at the leading end of the burner is such that the cylinder guide is provided with the air supply holes. Thus, it is possible to prevent flame from being held on the outlet circumference of the premixing burners, thereby preventing the metal temperature of the liner and the burner end face from being increased.
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