The present application claims priority from Japanese Patent Application JP 2014-159330 filed on Aug. 5, 2014, the content of which is hereby incorporated by reference into this application.
The present invention relates to a gas turbine combustor.
In view of the recent trend of power cost reduction, effective utilization of natural resources, and global warming prevention, the consideration has been made with respect to effective utilization of the byproduct gas as the fuel, for example, the coke oven gas discharged from iron works and the off-gas discharged from oil refinery. In the integrated coal gasification combined cycle power generation plant (IGCC) which generates electricity by gasifying coal of rich resources, consideration has been made for means for reducing CO2 emissions by the use of the system for capturing and storing carbon in the gas fuel (Carbon Capture and Storage or CCS).
The gas fuel including the aforementioned byproduct gas and coal-derived syngas from IGCC contains hydrogen (H2) and carbon monoxide (CO) as the main component, the flame speed of which is higher than that of the natural gas (containing methane as the main component) generally used for the gas turbine. As a result, the high temperature flame is generated around the wall surface inside the combustion chamber, causing the risk of deteriorating reliability of the combustor. As an effective method for preventing local generation of the high temperature flame, the fuel is dispersed to ensure homogeneous combustion in the combustion chamber.
JP 2003-148734 discloses an exemplary gas turbine combustor configured to prevent generation of the high temperature flame by enhancing the fuel dispersibility to reduce emissions of NOx. The gas turbine combustor includes a plurality of fuel nozzles and air holes and a plurality of burners for injecting the fuel jet and the air jet generated around the fuel jet into the combustion chamber.
In the case of using the aforementioned byproduct gas and the coal-derived syngas from IGCC as the fuel in the gas turbine combustor, the method of operating gas turbine to be described below will be employed for safety purposes upon ignition. Firstly, the startup fuel which contains no hydrogen (for example, oil fuel) is used for ignition. In the operation under the part-load condition, the fuel is switched from the startup fuel to the gas fuel. Then, operation is further continued to reach the base load while controlling the number of burners for combusting the gas fuel. Once the base load is reached, the gas turbine is operated under the base-load condition. As the gasifier in the IGCC plant generates the coal-derived syngas using steam generated by waste heat from the gas turbine, the gas turbine has to be started up with the startup fuel other than the coal-derived syngas through the aforementioned operating method.
It is apprehended that pressure fluctuation occurs inside the combustor of the gas turbine to be operated through the aforementioned operating method in the process of increasing the load from the operation under the part-load condition to the operation under the base-load condition after switching the fuel from the startup fuel to the gas fuel. The pressure fluctuation may cause the risk of deteriorating structure reliability of the gas turbine combustor and limiting the load range that allows operation of the gas turbine under the load that cannot be increased to reach the base-load condition.
An object of the present invention is to provide a gas turbine combustor configured to prevent the pressure fluctuation in the process of increasing the load from the operation under the part-load condition to the operation under the base-load condition with respect to the gas fuel that contains hydrogen and carbon monoxide so as to sufficiently ensure the structure reliability and the load range that allows operation of the gas turbine.
A gas turbine combustor according to the present invention includes a cylindrical combustor liner, a cylindrical combustion chamber inside the combustor liner, and a burner including a plurality of fuel nozzles for injecting gas fuel into the combustion chamber and an air hole plate with a plurality of air holes for guiding compressed air into the combustion chamber. The air hole plate joins the combustor liner and is disposed between the fuel nozzles and the combustion chamber. A junction between the air hole plate and the combustor liner is provided with an inclined component which covers the junction and has a connecting surface connecting the air hole plate and the combustor liner.
A gas turbine combustor according to the present invention is able to prevent the pressure fluctuation in the process of increasing the load from the operation under the part-load condition to the operation under the base-load condition with respect to the gas fuel that contains hydrogen and carbon monoxide. This makes it possible to sufficiently ensure the structure reliability and the load range that allows operation of the gas turbine.
Referring to
The gas turbine plant 1 is configured to generate power as below. The air compressor 2 compresses air 101 sucked from ambient air to generate compressed air 102 which is supplied to the combustor 3. The combustor 3 combusts the compressed air 102 and gas fuel 200 (201, 202, 203) to generate combustion gas 110. The gas turbine 4 is driven by the combustion gas 110 generated by the combustor 3, and discharges exhaust gas 111. The generator 6 generates power by rotation power of the gas turbine 4. A gas turbine startup motor 7 is connected to the gas turbine 4 and the air compressor 2.
The combustor 3 includes an outer casing 10, a combustor liner 12 (combustion chamber liner 12), a combustion chamber 5, and a burner 8. The outer casing 10 has a cylindrical shape and is provided with the cylindrical combustion chamber liner 12 therein. The compressed air 102 flows through a flow passage formed between the outer casing 10 and the combustion chamber liner 12. The combustion chamber 5 has a cylindrical shape and is formed inside the combustion chamber liner 12. The compressed air 102 partially flows into the combustion chamber 5 as cooling air 103. The burner 8 includes an air hole plate 20 and a plurality of fuel nozzles 22. The air hole plate 20 is joined with the main chamber liner 12 and is disposed between the fuel nozzles 22 and the combustion chamber 5, and has a plurality of air holes 21 for guiding the compressed air 102 into the combustion chamber 5. The plurality of the fuel nozzles 22 inject the gas fuel 200 (201, 202, 203) toward the air holes 21 into the combustion chamber 5. The air holes 21 and the fuel nozzles 22 are arranged so that each one of the air hole 21 corresponds to each one of the fuel nozzles 22.
A junction between the air hole plate 20 and the combustion chamber liner 12 inside the combustion chamber 5 is provided with an inclined component 70 over an entire circumference of the combustion chamber 5. The inclined component 70 will be described later.
The pilot burner 32 has a burner axis at its center (central axis position of the combustion chamber 5), air hole groups 54, 55 forming two concentric circles around the burner axis as the center, and an oil spray nozzle 40 at the burner axis position. In other words, the pilot burner 32 includes the air hole groups 54, 55 in two rows which are concentrically positioned with respect to the oil spray nozzle 40 as the center. The oil spray nozzle 40 injects the oil fuel as the startup fuel into the combustion chamber 5.
Each of the main burners 33 has the burner axis at its center, and three air hole groups 51, 52, and 53 concentrically positioned around the burner axis. In other words, each of the main burners 33 includes the air hole groups 51, 52, and 53 in three rows which are concentrically positioned with respect to its burner axis as the center. Among the air hole groups 51, 52, and 53 in the main burners 33, the group that is closest to the burner axis will be referred to as the irst-row air hole group 51, the group that is second-closest to the burner axis will be referred to as the second-row air hole group 52, and the group that is farthest from the burner axis will be referred to as the third-row air hole group 53.
The area of the main burner 33 where the first-row air hole group 51 is located will be referred to as an “inner region of the main burner.” The area of the main burner 33 where the second-row air hole group 52 and the third-row air hole group 53 are located will be referred to as an “outer region of the main burner.” Alternatively, the fuel nozzles 22 corresponding to the first-row air hole group 51 may be referred to as the “inner region of the main burner,” and the fuel nozzles 22 corresponding to the second-row air hole group 52 and the third-row air hole group 53 may be referred to as the “outer region of the main burner.”
Referring back to
The plurality of the fuel nozzles 22 are connected to fuel dividers 23. The fuel dividers 23 distribute the gas fuel 200 to be supplied to the fuel nozzles 22. The gas fuel 200 is stored in a gas fuel tank 220 and is supplied to the fuel dividers 23 with a gas fuel supply system. The gas fuel supply system is provided with a fuel shut valve 60 and fuel control valves 61, 62, 63. The gas fuel 200 flows out from the gas fuel tank 220 is branched into three streams at the downstream of the fuel shut valve 60. The respective streams pass through the fuel control valves 61, 62, 63 and are supplied as the gas fuel 201, 202, 203 to the fuel nozzles 22 through the fuel dividers 23. The gas fuel 201 is supplied to the fuel, nozzles 22 for the pilot burner 32. The gas fuel 202 is supplied to the fuel nozzles 22 for the first-row air hole group 51 of the main burner 33. The gas fuel 203 is supplied to the fuel nozzles 22 for the second-row air hole group 52 and the third-row air hole group 53.
The startup oil fuel 210 is stored in an oil fuel tank 230 and supplied to the oil spray nozzle 40 with a startup oil fuel supply system. The startup oil fuel supply system is provided with a fuel shut valve 65 and a fuel control valve 66. The startup oil fuel 210 flows out from the oil fuel tank 230, passes through the fuel shut valve 65 and the fuel control valve 66, and is supplied to the oil spray nozzle 40.
The gas turbine combustor of this embodiment employs the fuel containing hydrogen and carbon monoxide as the gas fuel 200, for example, coke oven gas, refinery off-gas, and coal-derived syngas. Alternatively, it is possible to employ other gas fuel such as natural gas. The gas turbine combustor of this embodiment employs the oil fuel for the startup oil fuel 210, for example, gas oil, distillate oil and heavy oil A. In place of the oil fuel, it is also possible to employ the gas fuel such as natural gas and propane gas as the startup fuel for the gas turbine 4.
The uppermost section of
The combustor 3 is basically operated through the following six steps from (a) to (f) to allow the gas turbine 4 to be operated under the base-load condition from the startup:
Hereinafter, the operating method of the combustor 3 will be described. In
In step (a), the gas turbine startup motor 7 activates the gas turbine 4. When the rotation speed of the gas turbine 4 satisfies the ignition condition, the startup oil fuel 210 is supplied to the oil spray nozzle 40 of the pilot burner 32 for combustion of the startup oil fuel 210 with the oil spray nozzle 40 to allow ignition in the combustor 3. The uppermost section of
In step (b), after the rotation speed of the gas turbine 4 has reached the full rotation speed under no load (FSNL), the generator 6 starts generating the load. In this step, the air flow rate is constant, and the fuel flow rate is increased along with the load, thus increasing the fuel-to-air ratio. As the load is continuously increased, the load reaches a specified part-load condition for switching the fuels from the startup oil fuel 210 to the gas fuel 200 (see (c) in
In step (c), the fuel is switched from the startup oil fuel 210 to the gas fuel 200 for operation. When the load reaches the specified part-load condition for switching the fuels, the flow rate of the startup oil fuel 210 is decreased while the flow rate of the gas fuel 200 is increased for switching the fuels. The gas fuel 200 is divided into the gas fuels 201, 202.
The gas fuel 201 is supplied to the pilot burner 32, and the gas fuel 202 is supplied to the fuel nozzles 22 for the first-row air hole group 51 in the main burners 33. Accordingly, the burner 8 is operated for combustion in the region where the air hole groups 54, 55 of the pilot burner 32 exist and in the inner region of the main burner. The uppermost section of
After switching the fuels, the flow rate of the gas fuel 200 is increased along with the load, increasing the fuel-to-air ratio. Each of the local flame temperatures at the pilot burner 32 and the inner region of the main burner is increased.
In step (d), the combustion mode of the gas fuel 200 is switched from the partial combustion mode to the full combustion mode for operation. When the load reaches a specified part-load condition for switching the combustion modes, the gas fuel 200 is divided into the gas fuels 201, 202 and 203.
The gas fuel 201 is supplied to the pilot burner 32, the gas fuel 202 is supplied to the fuel nozzles 22 for the first-row air hole group 51 of the main burner 33, and the gas fuel 203 is supplied to the fuel nozzles 22 for the second-row air hole group 52 and the third-row air hole group 53. Accordingly, the burner 8 is operated for combustion in the region where the air hole groups 54, 55 of the pilot burner 32 exist and in the inner region of the main burner and the outer region of the main burner. The uppermost section of
After switching the combustion modes, the fuel is dispersed to the outer region of the main burner to establish the lean combustion state, resulting in increased fuel flow rate in the outer region of the main burner. As a result, the local flame temperature at the pilot burner 32 and in the inner region of the main burner is decreased, and the local flame temperature in the outer region of the main burner is increased. After switching the combustion modes, the load is further increased to reach a condition for increasing the air flow rate under control to set the exhaust gas temperature.
In step (e), the air flow rate at the inlet of the combustor 3 is increased. When the load is increased and the temperature of the combustion gas 110 is raised at the outlet of the combustor 3, the temperature of the exhaust gas 111 discharged from the gas turbine 4 exceeds a predetermined limit value. Therefore, when the load reaches a condition that causes the temperature of the exhaust gas 111 to exceed the limit value, the air flow rate is increased at the inlet of the combustor 3 to control the temperature of the exhaust gas 111 (exhaust temperature) to be equal to or lower than the limit value.
Thereafter, when the load is further increased to reach the base load, the gas turbine 4 is operated under the base-load condition. In the operation under the base-load condition, local flame temperatures at the pilot burner 32, in the inner region of the main burner, and the outer region of the main burner is equal to each other. Then the fuel flow rate is changed to attain the homogeneous lean combustion over the entire region of the burner 8. For example, the fuel flow rate to the outer region of the main burner is increased and the fuel flow rate to the pilot burner 32 and the inner region of the main burner is reduced.
The part of the load increasing region except the part under the base-load condition (100% load) will be referred to as the part-load region.
Upon operating the combustor 3 in accordance with the above method, there is concern over occurrence of pressure fluctuation inside the combustor 3 in the process of increasing the load from the part-load condition to the base-load condition. Occurrence of the pressure fluctuation may deteriorate the structure reliability of the combustor 3 and limit the load range that allows operation of the gas turbine 4. It is therefore necessary to prevent the pressure fluctuation inside the combustor 3.
With reference to
The outer-fuel ratio R(%) is expressed by the following equation (1) using the flow rate of the fuel supplied to the outer region of the main burner (fuel flow rate in the outer region of the main burner) and the flow rate of the fuel supplied to the inner region of the main burner (fuel flow rate in the inner region of the main burner):
Outer-fuel ratio R(%)=(the fuel flow rate in the outer region of the main burner)/(the fuel flow rate in the inner region of the main burner+the fuel flow rate in the outer region of the main burner). (1)
As described above, in the process of increasing the load from the part-load condition to the base-load condition (step (c) to (f)), the fuel flow rate to the outer region of the main burner is increased to raise the outer-fuel ratio R. Accordingly, as
As
The outer-fuel ratio R is increased to establish R=Rm, and the outer local-flame temperature Tout is increased. Then the incomplete combustion state (R≦Ric, Tout≦Tic) of the fuel at the main burner 33 is shifted to the complete combustion state (R≦Rc, Tout≦Tc).
As the outer-fuel ratio R is increased along with the increase in the load, the state of the flame at the main burner 33 transits from the unstable flame 91 to the stable flame 92. In the transition region (the region of Ric≦R≦Rc in
On the junction between the air hole plate 20 and the combustion chamber liner 12, a recirculation flow 80 is generated by the air flow (flow of the compressed air 102) jetted from the air holes 21. In the region where the recirculation flow 80 is generated, the air flow velocity is relatively low so that the propagation speed of the flame exceeds the air flow velocity. For this reason, the flame intrudes in the recirculation flow 80 to generate an attached flame 90.
The recirculation flow 80 pulsates because it is generated by the air flow in the turbulent state, and the attached flame 90 also pulsates because the recirculation flow 80, which pulsates, is the base point of the attached flame 90. As a result, when the outer-fuel ratio R is increased up to Rm, the pulsation of the attached flame 90 works together with the behavior of the flame at the main burner 33 in the aforementioned transition region, and then the pressure fluctuates inside the combustor 3. If the pressure fluctuation occurs in the process of increasing the outer-fuel ratio R up to Rm, the ratio R is no longer increased to be equal to or higher than the ratio R obtained when the pressure has fluctuated. It is therefore impossible to increase the load for operation under the base-load condition, thus limiting the load range that allows operation of the gas turbine 4.
As described above, the attached flame 90 generated by the recirculation flow 80 is one of the causes of the pressure fluctuation inside the combustor 3. Therefore, it is necessary to prevent generation of the recirculation flow 80 for suppressing the pressure fluctuation.
In the present embodiment, an inclined component 70 is provided on the junction between the air hole plate 20 and the combustion chamber liner 12 to prevent generation of the recirculation flow 80. The inclined component 70 is formed on the area of the entire circumference of the combustion chamber 5.
In the case where the inclined component 70 connects the air hole plate 20 and the combustion chamber liner 12 with a curved surface, the connecting surface 72 may be formed to have a curved surface smoothly connecting the air hole plate 20 and the combustion chamber liner 12. Alternatively, the connecting surface 72 may be formed to have a shape (for example, streamlined surface) following the flow of air jetted from the air holes 21.
It is possible to appropriately determine, by preliminarily conducting simulations and/or tests, the angle of the connecting surface 72 to the air hole plate 20 in a configuration that the inclined component 70 connects the air hole plate 20 and the combustion chamber liner 12 with a flat surface or the shape of the connecting surface 72 in a configuration that the inclined component 70 connects the air hole plate 20 and the combustion chamber liner 12 with a curved surface.
With reference to
As described above, the gas turbine combustor of this embodiment prevents the occurrence of the pressure fluctuation in the process of increasing the load from the operation under the part-load condition to the operation under the base-load condition. This makes it possible to sufficiently enhance the structure reliability of the gas turbine combustor and ensure the load range that allows operation of the gas turbine.
A gas turbine combustor according to a second embodiment of the present invention will be described. In the first embodiment, the combustor 3 includes the inclined component 70 on the junction between the air hole plate 20 and the combustion chamber liner 12 over the entire circumference of the combustion chamber 5. In this embodiment, the combustor 3 includes an inclined component partially formed in the combustion chamber 5 in a circumferential direction on the junction between the air hole plate 20 and the combustion chamber liner 12. The combustor 3 of this embodiment is different from that of the first embodiment only in this feature. The following description will be made with respect to the different feature.
As described in the first embodiment, the pressure fluctuation occurs inside the combustor 3 owing to the coupling work of the attached flame 90 and the flame at the main burners 33. Therefore, when the inclined components 71 are provided only in regions of the junction between the air hole plate 20 and the combustion chamber liner 12, the regions being regions where flames at the main burners 33 exist, the occurrence of the pressure fluctuation inside the combustor 3 can be suppressed likewise in the first embodiment. Therefore, in this embodiment, the inclined components 71 are disposed only in the regions of the junction in which the air hole groups 51, 52, 53 of the main burners 33 are positioned (i.e. the regions of the junction in which flames of the main burners 33 exist) when seen from the central axis of the combustion chamber 5 on the air hole plate 20.
According to this embodiment limiting the location of the inclined component 71 in the junction, advantageous effects are obtained such as reduction in the material cost and in the structure weight.
1: gas turbine plant, 2: air compressor, 3: combustor, 4: gas turbine, 5: combustion chamber, 6: generator, 7: gas turbine startup motor, 8: burner, 10: outer casing, 12: combustor liner (combustion chamber liner), 20: air hole plate, 21: air hole, 22: fuel nozzles, 23: fuel divider, 32: pilot burner, 33: main burner, 40: oil spray nozzle, 51: first-row air hole group, 52: second-row air hole group, 53: third-row air hole group, 54,55: air hole group, 60: fuel shut valve, 61,62,63: fuel control valve, 65: fuel shut valve, 66: fuel control valve, 70,71: inclined component, 72: connecting surface, 80: recirculation flow, 90: attached flame, 91: unstable flame, 92: stable flame, 101: air, 102: compressed air, 103: cooling air, 110: combustion gas, 111: exhaust gas, 200,201,202,203: gas fuel, 210: startup oil fuel, 220: gas fuel tank, 230: oil fuel tank.
Number | Date | Country | Kind |
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2014-159330 | Aug 2014 | JP | national |