The present invention relates to a gas turbine combustor and particularly to a gas turbine combustor as a part of a gas turbine combined cycle plant.
There are known techniques for cooling a gas turbine combustor using different cooling mediums.
Japanese Patent Application Publication (JP-A-Heisei 09-303777: first conventional example) discloses one of such techniques. According to the first conventional example, when a load of a gas turbine is low, the air pressurized by a compressor cools a wall surface of the combustor. When the load of the gas turbine is higher, another cooling medium such as steam is added to cool the wall surface of the combustor. The other cooling medium is collected after cooling and not discharged into combustion gas. Thus, the technique disclosed in the first conventional example is considered to cool the combustor according to a heat load fluctuation.
International Patent Application Publication (WO 98/37311: second conventional Example) discloses a method of modifying a steam cooling transition section of a gas turbine combustor into an air cooling transition section.
Japanese Patent Application Publication (JP-P2002-317933A: third conventional example) discloses a gas turbine combustor that supplies film air along a downstream inner side surface of each main nozzle so as to reduce combustion oscillation of the gas turbine combustor.
Japanese Patent Application Publication (JP-P2000-145480A, fourth conventional example) discloses a cooling structure of a gas turbine combustor pilot cone.
It is an object of the present invention to efficiently cool a gas turbine combustor according to a heat load distribution.
A gas turbine combustor according to the present invention includes a fuel supplying section and a combustion tube. The fuel supplying section supplies fuel to a combustion zone inside of the combustion tube. The combustion tube supplies combustion gas generated through combustion of the fuel to a gas turbine. The combustion tube includes a first region in which an air passage through which cooling air flows is formed; and a second region in which a steam passage through which cooling steam flows is formed. The second region is located downstream of the first region in a direction of mainstream flow of the combustion gas.
The air passage preferably includes a first air passage portion, a second air passage portion extending from the first air passage portion into an upstream direction opposite to the mainstream flow direction, and a third air passage portion extending from the first air passage portion to an upstream direction opposite to the mainstream flow direction of the combustion gas. The cooling air passes through the second air passage portion, the first air passage portion, and the third air passage portion in this order and flows into the combustion zone.
The first air passage portion preferably includes a bent portion in which a guide plate is provided.
The air passage preferably includes a plurality of cavities; a first air passage portion and a second air passage portion extending from each of the plurality of cavities into an upstream direction opposite to the mainstream flow direction. The cooling air is supplied to the first air passage portion, passes through the second air passage portion, and flows into the combustion zone. The plurality of cavities are arranged along a circumferential direction of the combustion tube. The plurality of cavities are isolated from one another.
An ejection opening ejecting the cooling air passing through the air passage in a film along an inner circumferential surface of the combustion tube is preferably provided in the combustion tube.
The steam passage preferably extends in the mainstream flow direction of the combustion gas. The cooling steam preferably flows through the steam passage toward the first region.
The gas turbine combustor preferably further includes an acoustic chamber provided in the first region. The air passage passes the cooling air to an acoustic chamber inner space. An acoustic wave absorbing hole communicating the acoustic chamber inner space with the combustion zone is provided in the first region.
The fuel supplying section preferably includes a plurality of fuel nozzles arranged along a circle having an axis of the combustion tube as a center. At least one of the air passage and the steam passage preferably includes a plurality of passages extending in the mainstream flow direction of the combustion gas. The plurality of passages preferably includes a fuel-nozzle corresponding passage arranged downstream of the plurality of fuel nozzles in the mainstream flow direction, and an inter-fuel-nozzle corresponding passage arranged between adjacent two of the plurality of fuel nozzles downstream in the mainstream flow direction. An equivalent diameter of the fuel-nozzle corresponding passage is preferably larger than an equivalent diameter of the inter-fuel-nozzle corresponding passage.
The gas turbine combustor preferably further includes an acoustic chamber provided in the first region. The plurality of passages are preferably included in the air passage. Each of the fuel-nozzle corresponding passage and the inter-fuel-nozzle corresponding passage preferably supplies the cooling air from an opening provided in the first region into the acoustic chamber inner space. The acoustic wave absorbing hole communicating the acoustic chamber inner space with the combustion zone is preferably provided in the first region. The fuel-nozzle corresponding passage preferably includes an equivalent diameter monotonously decreasing portion having an equivalent diameter monotonically decreasing as being closer to the opening.
The fuel supplying section preferably includes a plurality of fuel nozzles arranged along a circle centering about an axis of the combustion tube. The air passage preferably includes a plurality of passages extending in the mainstream flow direction of the combustion gas. The plurality of passages includes a fuel-nozzle corresponding passage arranged downstream of the plurality of fuel nozzles in the mainstream flow direction; and an inter-fuel-nozzle-corresponding passage arranged between adjacent two of the plurality of fuel nozzles downstream in the mainstream flow direction. The fuel-nozzle-corresponding passage includes a passage enlarged portion having a locally large equivalent diameter. The inter-fuel-nozzle corresponding passage does not include a passage enlarged portion having a locally large equivalent diameter.
Each of the fuel-nozzle corresponding passage and the inter-fuel-nozzle corresponding passage preferably supplies the cooling air from the opening provided in the first region into an acoustic chamber inner space. The fuel-nozzle corresponding passage preferably includes an equivalent diameter monotonic decrease portion having an equivalent diameter monotonically decreasing as the fuel-nozzle corresponding passage is closer to the opening.
A method of cooling a gas turbine combustor according to the present invention includes steps of: supplying fuel to the combustion space inside of the combustion tube; burning the fuel and generating combustion gas; supplying the combustion gas to a turbine; supplying cooling air to an air passage provided in the combustion tube; generating steam using the combustion gas passing through the turbine; supplying the steam to a steam passage provided in the combustion tube; and supplying the steam passing through the steam passage to the steam turbine. The combustion tube includes the first region in which the air passage is formed; and the second region in which the steam passage is formed. The second region is located downstream of the first region in the mainstream flow direction of the combustion gas.
A method of manufacturing a gas turbine combustor according to the present invention includes steps of: forming an air groove in the first region of a first plate including the first region and the second region; forming a steam groove in the second region; superimposing a second plate on the first plate, connecting the second plate to the first plate, and forming an air passage corresponding to the air groove and a steam passage corresponding to the steam groove; and bending the first plate and the second plate, and forming a combustion tube of the gas turbine combustor. The first region is located upstream of the second region in the mainstream flow direction of combustion gas flowing in the combustion zone inside of the combustion tube. Cooling air flows in the air passage. Steam flows in the steam passage. The step of forming the air groove includes steps of: forming a bent groove in which a guide plate is provided; forming a first groove extending from one end portion of the bent groove in a direction away from the second region; and forming a second groove extending from other end portion of the bent groove in the direction away from the second region. The step of forming the bent groove includes steps of: moving an end mill along a first locus in a generally U shape, and forming a first U groove in the first plate; and moving the end mill along a second locus in a generally U shape, and forming a second U groove in the first plate. The guide plate is formed between the first U groove and the second U groove.
According to the present invention, the gas turbine combustor is efficiently cooled according to a heat load distribution.
A gas turbine combustor, a method of cooling the gas turbine combustor and a method of manufacturing the gas turbine combustor according to the present invention will be described hereinafter with reference to the attached drawings.
A gas turbine according to a first embodiment of the present invention constitutes a part of a gas turbine combined cycle plant. The gas turbine combined cycle plant includes a steam turbine system as well as the gas turbine.
The gas turbine includes a combustor 1 shown in
As shown in
In the combustion zone 8, the fuel is combusted and the combustion gas is generated. The combustion gas mainstream flows from left to right in
Referring to
An external ring 18 is provided on an entire inner circumference of the combustion tube 2 corresponding to a downstream end of the extension tube 15 of the combustion tube 2 in the mainstream flow direction. The external ring 18 is rotationally symmetric about the central axis S. It is supposed that a cylindrical coordinate system using the central axis S as a Z axis is considered. A moving radius length is represented by R and an angle is represented by θ. A Z coordinate of the external ring 18 is equal to that of the downstream end of the extension tube 15 in the mainstream flow direction. Since the external ring 18 is arranged outside of the downstream end of the extension tube 15 in the downstream direction, an R coordinate of the external ring 18 is larger than that of the downstream end of the extension tube 15 in the downstream direction. An inner end of the external ring 18 extends in the mainstream flow direction and forms an annular guide 23. Likewise, the guide 23 is provided on the entire inner circumference of the combustion tube 2. The guide 23 is rotationally symmetric about the central axis S. A guide space 28 between the guide 23 and an inner wall surface of the combustion tube 2 is an annular space about the central axis S. An air inlet hole 27 is provided in the combustion tube 2 to introduce cooling air supplied from the compressor into the guide space 28. The cooling air introduced into the guide space 28 is ejected in the mainstream flow direction from an ejection opening 28a serving as a downstream portion of the guide space 28 in the mainstream flow direction along an inner circumferential surface of the combustion tube 2 in the form of film air. A Z coordinate of the ejection opening 28a is equal to that of a downstream end of the extension tube 15 in the mainstream flow direction. The film air reduces a fuel-air ratio of the premixed flame in a region near the inner circumferential surface of the combustion tube 2 and also reduces a combustion load rate, thereby suppressing oscillating combustion.
A circumferential cavity 30 extending in a circumferential direction of the combustion tube 2 is provided downstream of the acoustic chamber 5 in the mainstream flow direction. A plurality of air passages 31 and a plurality of air passages 32 extend in an upstream direction opposite to the mainstream flow direction from the circumferential cavity 30. The plurality of air passages 31 are arranged along the circumferential direction of the combustion tube 2. The plurality of air passages 32 are arranged along the circumferential direction of the combustion tube 2. An upstream end of each air passage 31 in the mainstream flow direction is open to an outer circumferential surface of the combustion tube 2 in an opening 41 located downstream of the acoustic chamber 5. An upstream end of each air passage 32 is open to the outer circumferential surface of the combustion tube 2 in an opening 43 located upstream of the acoustic chamber 5 in the mainstream flow direction and downstream of the air inlet hole 27 in the mainstream flow direction. An intermediate portion of each air passage 32 communicates with an inner space of the acoustic chamber 5 by an opening 42. A portion between the opening 42 of each air passage 32 and the circumferential cavity 30 is referred to as an “air passage portion 32a”. A portion between the openings 43 and 42 of each air passage 32 is referred to as an “air passage portion 32b”. A plurality of acoustic wave absorbing holes 16 communicating the inner space of the acoustic chamber 5 with the combustion zone 8 are provided in the combustion tube 2.
A plurality of steam passages 51 connecting an inner space of the steam jacket 6 to an inner space of the steam jacket 7 are provided downstream of the circumferential cavity 30 of the combustion tube 2 in the mainstream flow direction. Each steam passage 51 extends in the mainstream flow direction. The plurality of steam passages 51 are arranged along the circumferential direction of the combustion tube 2.
The air passages 31, the air passages 32, the circumferential cavity 30, the acoustic chamber 5, the acoustic wave absorbing holes 16, the external ring 18 and the air inlet hole 27 are provided in an upstream region 2c. The steam passages 51 are provided in a downstream region 2d downstream of the upstream region 2c in the mainstream flow direction. In the upstream region 2c, no steam passages are provided. In the downstream region 2d, no air passages are provided.
Steam is supplied into the inner space of the steam jacket 7 from the steam turbine system. The steam flows through the steam passages 51 in an upstream direction opposite to the mainstream flow direction and flows into the inner space of the steam jacket 6. The steam is returned from the inner space of the steam jacket 6 to the steam turbine system. The steam flowing through the steam passages 51 cools the downstream region 2d.
The cooling air flowing from the openings 43 into the air passage portions 32b flows through the air passage portions 32b in the mainstream flow direction, passes through the openings 42 and flows into the inner space of the acoustic chamber 5. The cooling air flowing from the openings 41 into the air passages 31 flows through the air passages 31 in the mainstream flow direction and flows into the circumferential cavity 30. The cooling air flows from the circumferential cavity 30 into the air passage portions 32a in an upstream direction opposite to the mainstream flow direction, passes through the openings 42 and flows into the inner space of the acoustic chamber 5. The cooling air in the inner space of the acoustic chamber 5 passes through the acoustic wave absorbing holes 16 and flows into the combustion zone 8.
In the present embodiment, since the steam having a large specific heat strongly cools the downstream region 2d with a heavy heat load, fatigue strength of the combustion tube 2 is improved. Furthermore, since the air cools the upstream region 2c with a light heat load, the flow rate of the steam for cooling the combustion tube 2 is sufficient to be low. Thus, a heat efficiency of the entire gas turbine combined cycle plant is improved.
In the present embodiment, the cooling air that cools the upstream region 2c is used to purge the inner space of the acoustic chamber 5. Accordingly, as compared with a case of cooling the upstream region 2c and purging the inner space of the acoustic chamber 5 by using different pressurized air, it is possible to increase a flow rate of the combustion air. As a result, combustion oscillation is suppressed and a concentration of nitrogen oxide in the exhaust gas is decreased.
In the present embodiment, the cooling air that flows from the air passages 31 into the circumferential cavity 30 changes a direction and then flows into the air passage portions 32a. Accordingly, a heat transfer rate of the circumferential cavity 30 is improved by a collision effect. As a result, the cooling air can sufficiently cool even a boundary portion between the upstream region 2c and the downstream region 2d. If a Z coordinate of the circumferential cavity 30 is equal to a Z coordinate of the steam jacket 6, the cooling air can cool the boundary portion more sufficiently.
In the present embodiment, the steam flows through the steam passages 51 toward the upstream region 2c. This reduces a temperature gap in the boundary portion between the upstream region 2c and the downstream region 2d. As a result, the fatigue strength of the combustion tube 2 is improved.
The combustor 1 according to a second embodiment of the present invention is configured so that, as compared with the combustor 1 according to the first embodiment, a structure of the upstream region 2c is changed.
In the present embodiment, the film air is formed by using the cooling air that cools the upstream region 2c. Accordingly, as compared with a case of cooling the upstream region 2c and forming the film air by using different pressurized airs, it is possible to increase a flow rate of combustion air. As a result, combustion oscillation is further suppressed and a concentration of nitrogen oxide in exhaust gas is further decreased.
The combustor 1 according to a third embodiment of the present invention is configured so that, as compared with the combustor 1 according to the first or second embodiment, a structure of the upstream region 2c is changed.
In the case where the plurality of air passages 31 and the plurality of air passages 32 are connected to the circumferential cavity 30 communicating in the circumferential direction, a circumferential distribution is often generated in a flow rate of cooling air flowing through the air passages 31 and 32 by a circumferential distribution of pressure inside of the circumferential cavity 30. In the present embodiment, the circumferential distribution is prevented from being generated in the flow rate of the cooling air flowing through the air passages 31 and 32.
The guide plate is preferably crescent-shaped. Since the crescent-shaped guide plate is easy to produce, a production time of the combustion tube 2 is shortened and cost is reduced.
Referring to
First, a plate 61 is prepared to include a first region to serve as the upstream region 2c and a second region to serve as the downstream region 2d. First grooves to serve as the air passages 31, second grooves to serve as the air passages 32 and bent grooves to serve as the bent portions 30b are formed in the first region. Each of the first grooves extends from one end portion of each bent groove in a direction away from the second region. Each of the second grooves extends from the other end portion of the bent groove in the direction away from the second region. Steam grooves to serve as the steam passages 51 are formed in the second region.
As shown in
As shown in
Next, a technique for cooling the combustion tube 2 based on a circumferential heat load distribution will now be described.
Referring to
In the combustion tube 2, a circumferential heat load distribution is present in which a heat load is heavy in each main-nozzle downstream region 2e and in which a heat load is light in each inter-main-nozzle downstream region 2f. In an upstream region of the combustion zone 8 in the mainstream flow direction, a combustion reaction is underway and combustion gas is mixed insufficiently. In a downstream region of the combustion zone 8 in the mainstream flow direction, the combustion reaction is almost completed and the combustion gas is mixed sufficiently. Therefore, the circumferential heat load distribution is relatively conspicuous in the upstream region 2c and relatively inconspicuous in the downstream region 2d.
In the present embodiment, the downstream regions 2e with a heavy heat load are strongly cooled and the cooling air for cooling the inter-main-nozzle downstream regions 2f with a light heat load is reduced.
In the present embodiment, a circumferential temperature distribution is prevented from being generated in the combustion tube 2. As a result, thermal stress caused by the circumferential temperature distribution decreases and fatigue strength of the combustion tube 2 increases.
If a circumferential pitch P1 of the air passages 321 is set narrower than a circumferential pitch P2 of the air passages 322, the above-stated effect is further enhanced.
A circumferential distribution of equivalent diameters stated above may be applied to the air passages 31 or to the steam passages 51. However, it is preferable in view of cost-effectiveness that the circumferential distribution of equivalent diameters stated above is applied only to the air passages 31 and the air passages 32 arranged in the upstream region 2c, and not applied to the steam passages 51 arranged in the downstream region 2d.
The circumferential distribution of equivalent diameters according to the present embodiment can be similarly applied to any of the first to third embodiments.
Preferably, a pitch P of the passage enlarged portions 321w in a longitudinal direction of the air passage 321 is equal to or smaller than ten times of the value d2. This is advantageous for increasing the heat transfer rate since the flow is cut off while the boundary layer is not developed yet.
A longitudinal distance L of each passage enlarged portion 321w is preferably 5 to 10 times of an enlargement depth H of the passage enlarged portion 321w. This is advantageous for increasing the heat transfer rate since it is possible to further ensure separation and re-bonding of the flow of the cooling air in the passage enlarged portion 321w. A direction of the enlargement depth is perpendicular to the longitudinal direction of the air passage 321. The air passage 321 is sometimes enlarged in the passage enlarged portions 321w in one of or each of a circumferential direction and a radial direction of the combustion tube 2.
The value d2 is preferably set larger than the value d1. In this case, an equivalent diameter of each passage enlarged portion 321w and an equivalent diameter of each air passage 321 in the portions other than the passage enlarged portions 321w are both larger than the equivalent diameter of the air passage 322.
Referring to
The air passages 32 and the acoustic wave absorbing holes 16 according to the present embodiment can be similarly applied to any of the first to third embodiments.
In a sixth embodiment of the present invention, an equivalent diameter (a passage cross-sectional area) of the air passage portions 321a serving as the air passage portion 32a arranged in the main-nozzle downstream region 2e monotonically decreases as the air passage portion 321a is closer to the opening 42.
The air passage portion 321a may be configured so that the passage width in a circumferential direction of the combustion tube 2 monotonically decreases step by step (discontinuously) as the air passage portion 321a is closer to the opening 42.
In the present embodiment, the equivalent diameter of the air passage portion 321a decreases as the air passage portion 321a is closer to the opening 42 serving as a cooling air outlet. Accordingly, a flow velocity of the cooling air increases as the air passage portion 321a is closer to the opening 42 serving as the outlet. Therefore, a heat transfer rate of the air passage portion 321a increases as the air passage portion 321a is closer to the opening 42 serving as the outlet. On the other hand, temperature of the cooling air rises as the air passage portion 321a is closer to the opening 42 serving as the outlet. In portions of the air passage portion 321a away from the opening 42, the combustion tube 2 is cooled by using a large temperature difference between the cooling air and a passage wall surface of the air passage portion 321a and pressure loss is low. In portions of the air passage portion 321a close to the opening 42, a temperature difference between the cooling air and the passage wall surface is small but the heat transfer rate is high. Accordingly, necessary heat exchange is ensured. In this way, the combustion tube 2 is cooled efficiently.
In the case where the equivalent diameter of the air passage portion 321a decreases step by step (discontinuously) as the air passage portion 321a is closer to the opening 42 serving as the cooling air outlet, separation and re-bonding of the cooling air occur in discontinuous portions. This causes an increase in the heat transfer rate and an increase in the pressure loss. On the other hand, in the case where the equivalent diameter of the air passage portion 321a decreases continuously as the air passage portion 321a is closer to the opening 42 serving as the cooling air outlet, there are no such increase in the heat transfer rate and no such increase in the pressure loss. Whether to decrease the equivalent diameter of the air passage portion 321a step by step (discontinuously) or continuously as the air passage portion 321a is closer to the opening 42 serving as the cooling air outlet can be selected according to design conditions.
Passage shapes stated above can be similarly applied to the air passage portion 32b arranged in the main-nozzle downstream region 2e and the air passage portions 32a and 32b arranged in the inter-main-nozzle downstream region 2f. It is more effective to apply the above-stated passage shapes to passages in the main-nozzle downstream regions 2e rather than to those in the inter-main-nozzle downstream regions 2f.
The passage shapes according to the present embodiment can be similarly applied to the fourth and fifth embodiments.
The embodiments stated above can be carried out in combinations including combinations that are not described specifically.
This application claims priority based on Japanese Patent Application No. 2007-247226 filed on Sep. 25, 2007. The disclosure thereof is incorporated herein by reference.
Number | Date | Country | Kind |
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2007-247226 | Sep 2007 | JP | national |
Filing Document | Filing Date | Country | Kind | 371c Date |
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PCT/JP2008/067189 | 9/24/2008 | WO | 00 | 2/19/2010 |