The present invention relates to a combustor for a gas turbine, and more specifically, relates to a combustor that can stably cool its walls, regardless of the operation time and operation condition.
A premixed combustion method is used in the present day combustors a from a standpoint of environmental protection, because, the premixed combustion method achieves a reduction of thermal NOx. The premixed combustion method includes premixing a fuel and excessive air and burning the fuel. In the premixed combustion method it is possible to easily reduce NOx, because the fuel burns under a lean condition in all areas in the combustor. The premixing combustor that employs the premixed combustion method is explained below.
Eight premixed flame forming nozzles 510 are provided around the pilot cone 610 although only one premixed flame forming nozzles 510 is seen in
When sudden combustion occurs near the wall surface of the liner of the combustion chamber, oscillating combustion occurs. Conventionally, there is a problem in that combustion becomes unstable due to the oscillating combustion, and hence stable operation cannot be carried out. Further, there is another problem in that when combustion occurs near the wall surface of the liner of the combustion chamber, the liner of the combustion chamber is overheated, thereby shortening the life thereof. When the life of the liner of the combustion chamber becomes short, repair and replacement are required frequently, and hence time and energy are required for maintenance.
It is an object of the present invention to solve at least the problems in the conventional technology.
The combustor according to one aspect of the present invention includes an arrangement to form a cooling-air layer toward the downstream of the liner of a combustion chamber, on the inner surface of the liner of the combustion chamber, immediately after a fuel nozzle block of the combustor.
In the above-mentioned combustor, since the cooling-air layer is formed on the inner surface of the liner of the combustion chamber immediately after the fuel nozzle block, where the concentration of the premixed gas is high, combustion near the wall surface in this portion can be suppressed. Therefore, oscillating combustion can be suppressed, and the liner of the combustion chamber can be protected from the high temperature combustion gas. The cooling-air layer may be formed on the inner surface of the liner of the combustion chamber by cooling steam, instead of using the cooling air fed from the compressor (same thing applies hereafter). Since the steam has a higher cooling efficiency than air, combustion on the inner surface of the liner of the combustion chamber can be further suppressed. As a result, the oscillating combustion can be reliably suppressed than the case of using the air.
The combustor according to another aspect of the present invention includes a fuel nozzle block that is installed with a gap having a certain space between a liner of a combustion chamber and the fuel nozzle block, and cooling air is made to flow toward the downstream of the liner of the combustion chamber from this gap, to thereby form a cooling-air layer on the inner surface of the liner of the combustion chamber.
In the above-mentioned combustor, cooling air is made to flow from the certain gap provided between the fuel nozzle block and the liner of the combustion chamber, to thereby form the cooling-air layer on the inner surface of the liner of the combustion chamber. Since the cooling air flows from this gap along the inner surface of the liner of the combustion chamber, the flow of the cooling air is hard to separate, and hence uniform cooling-air layer can be formed. Therefore, the liner of the combustion chamber can be reliably cooled, and combustion near the inner surface can be prevented to thereby suppress oscillating combustion. Further, since the gap is opened in the circumferential direction of the liner of the combustion chamber, the cooling-air layer is formed uniformly over the circumferential direction of the liner of the combustion chamber. As a result, combustion near the inner surface can be prevented over the circumferential direction of the liner of the combustion chamber, thereby occurrence of oscillating combustion can be reliably suppressed.
The combustor according to still another aspect of the present invention includes a cooling-air-layer forming ring to form a cooling-air layer toward the downstream of a liner of a combustion chamber, on the inner surface of the liner of the combustion chamber, with a certain gap between a fuel nozzle block and the liner of the combustion chamber of the combustor.
In the above-mentioned combustor, since the cooling-air-layer forming ring is provided between the liner of the combustion chamber and the fuel nozzle block, even when the fuel nozzle block deforms due to thermal expansion, a certain gap for forming the cooling-air layer can be maintained. Therefore, stable operation becomes possible, thereby improving the reliability of the combustor. Further, since the cooling-air-layer forming ring is protected from the high temperature combustion gas by the fuel nozzle block, the cooling-air-layer forming ring does not deform. Therefore, the gap formed between the cooling-air-layer forming ring and the liner of the combustion chamber is always kept at a certain interval, and hence even when the fuel nozzle block deforms during operation, the cooling-air layer is formed uniformly. As a result, the liner of the combustion chamber can be cooled stably, regardless of the operation time and operation condition of the gas turbine, and oscillating combustion can be suppressed.
The other objects, features, and advantages of the present invention are specifically set forth in or will become apparent from the following detailed descriptions of the invention when read in conjunction with the accompanying drawings.
The present invention is explained in detail below with reference to the accompanying drawings. The present invention is not limited by the embodiments. The components in the embodiments include one that can be assumed easily by those skilled in the art. In the embodiments, a combustor of a premixed combustion method is explained as an example, but the combustor to which the present invention can be applied is not limited thereto.
A plurality of spacers 30 are provided in the circumferential direction on the inner surface of the liner 10 of the combustion chamber. The arrangement to form a cooling-air layer between the fuel nozzle block 20 and the liner 10 of the combustion chamber, is a gap 50 formed between the fuel nozzle block 20 and inner surface of the liner 10 of the combustion chamber. The liner 10 of the combustion chamber is provided with a cooling-air supply hole 40 for feeding the cooling-air layer to the gap 50. The cooling air fed from this cooling-air supply hole 40 flows out from the gap 50, to form a cooling-air layer on the inner surface of the liner 10 of the combustion chamber. This cooling-air layer forms a temperature boundary layer between the high temperature combustion gas and the liner 10 of the combustion chamber, to thereby protect the liner 10 of the combustion chamber from the high temperature combustion gas.
According to the combustor in the first embodiment, since the cooling-air layer is formed on the inner surface of the liner 10 of the combustion chamber, the inner surface of the liner 10 of the combustion chamber is protected from the high temperature combustion gas. As a result, temperature rise in the liner 10 of the combustion chamber can be prevented, thereby extending the life of the liner 10 of the combustion chamber. Further, because of the presence of this cooling-air layer, sudden combustion does not occur near the inner surface, and as a result, oscillating combustion can be suppressed.
a) is a cross-sectional view of a modification of the combustor of the first embodiment.
However, as shown in
In the combustor according to the first embodiment, when the fuel nozzle block moves radially due to some reasons during the operation, the size of the gap formed between the inner surface of the combustor and the fuel nozzle block becomes nonuniform. As a result, the thickness of the cooling-air layer formed on the inner surface of the combustor becomes also nonuniform, and hence cooling of the inner surface may be insufficient.
When the nozzle block thermally expands, a radial deformation is restricted at portions where the spacers exist. Therefore, the deforming behavior changes between the portions where the spacers exist and the portions where the spacers do not exist, and hence the shape of the nozzle block as seen from the front becomes a flower shape (
The combustor according to the second embodiment solves this problem of insufficient cooling of the liner. In this combustor, a cooling-air-layer forming ring is provided as an arrangement to form a cooling-air layer, with a certain space from the inner surface of the combustor.
As shown in
A cooling-air supply hole 41 is provided at the portion of the liner 11 of the combustion chamber where the ring 100 is attached, and the cooling air is supplied from here to the ring 100, during the operation of the gas turbine. The cooling air flows out from the gap 51 formed between the ring 100 and the inner surface of the liner 11 of the combustion chamber, to form a cooling-air layer on the inner surface of the liner 11 of the combustion chamber. Since this cooling-air layer forms a temperature boundary layer between the high temperature combustion gas and the liner 11 of the combustion chamber, the liner 11 of the combustion chamber is protected from the high temperature combustion gas. The fuel nozzle block 21 is inserted into the liner 11 of the combustion chamber, but at this time, the fuel nozzle block 21 is arranged inside of the ring 100 with a certain space. This certain space makes it easy to assemble the fuel nozzle block 21 in the liner 11 of the combustion chamber. The thermal deformation of the fuel nozzle block 21 can be allowed by this certain space. Further, since the fuel nozzle block 21 is cooled by the cooling air flowing from this certain space, thermal deformation of the fuel nozzle block 21 can be suppressed.
During the operation of the gas turbine, when the temperature of the fuel nozzle block 21 increases due to the high temperature combustion gas, the fuel nozzle block 21 thermally expands radially, and may touch the ring 100. In the combustor according to the second embodiment, even when the fuel nozzle block 21 touches the ring 100 due to the thermal expansion, the ring 100 does not deform, and hence the certain space can be maintained in the gap 51. Therefore, even when the fuel nozzle block 21 deforms during the operation of the gas turbine, the cooling air can be allowed to flow uniformly toward the inner surface of the liner 11 of the combustion chamber, and hence the cooling-air layer can be reliably formed. Further, since the combustion gas first strikes against the fuel nozzle block 21, and does not directly strike the ring 100, the temperature of the ring does not rise to a level causing a thermal deformation. As a result, the ring 100 does not deform during the operation of the gas turbine, and the space of the gap 51 formed by the ring 100 and the inner surface of the liner 11 of the combustion chamber can be kept constant.
According to the combustor in the second embodiment, even when the fuel nozzle block 21 deforms due to thermal expansion, the cooling-air layer can be reliably formed on the inner surface of the liner 11 of the combustion chamber. As a result, the liner 11 of the combustion chamber can be reliably cooled, regardless of the operation time and operation condition of the gas turbine, and oscillating combustion can be reliably suppressed, thereby enabling stable operation.
A manifold 200 is provided in the ring 101, and cooling air supplied from a cooling-air supply hole 42 provided in the liner 12 of the combustion chamber is guided thereto. This cooling air is once accumulated in the manifold 200 and then allowed to flow toward the liner 12 of the combustion chamber, and hence the cooling air can be uniformly supplied to the circumferential direction. As a result, the cooling-air layer is stably formed on the inner surface of the liner 12 of the combustion chamber, and hence the liner 12 of the combustion chamber can be reliably protected from the high temperature combustion gas, and oscillating combustion can be stably suppressed.
As shown in
When n filler members 35 are used, the intervals between the adjacent filler members 35 also exist in the number of n. At this time, when at least one interval is different from other intervals, the pressure antinodes irregularly occur in the circumferential direction of the liner 15 of the combustion chamber, and hence the symmetric property of the pressure antinodes can be destroyed. Further, when the number of filler members 35 increases too much, combustion occurs at the same time in portions where the filler members 35 are close to each other, and the pressure antinodes may be formed symmetrically. Therefore, the number of filler members is about 15 at most, and five to nine is preferable from the viewpoint of providing appropriate interval between the filler members 35 and of easy production.
Since the cooling air does not flow downstream of the filler members 35, the premixed gas burns near the inner surface of the liner 15 of the combustion chamber downstream of the filler members 35. However, combustion occurs near the inner surface of the liner 15 of the combustion chamber only downstream of the filler members 35, and the intervals of the burning spots are different in the circumferential direction. Therefore, the pressure antinodes irregularly occur in the circumferential direction of the liner 15 of the combustion chamber, to destroy the symmetric property of the pressure antinodes. As a result, since the mode of the oscillational field as shown in
In this combustor, the area of the gap 55 decreases as compared with the case when the filler member 35 is not provided, and hence the cooling-air layer passing through the gap 55 can be decreased as compared with the case when the filler member 35 is not provided. Therefore, for example, even when the cooling-air layer cannot be formed over the circumferential direction of the liner 15 of the combustion chamber, since the cooling air that can be used for forming the cooling-air layer is little, oscillating combustion can be suppressed.
A fuel nozzle block 23 is inserted into the liner 13 of the combustion chamber, with a certain gap 53 between the inner surface of the liner 13 of the combustion chamber and the fuel nozzle block. As shown in
As shown in
Since the shape of the spacer 80 is annular, a force of compressing the annular spacer 80 in the circumferential direction acts when the curved portion 80b bends. In order to relax this force, and allow the annular spacer 80 to bend smoothly, as shown in
As shown in
In this combustor, even when the fuel nozzle block 23 thermally expands due to the high temperature combustion gas, during the operation of the gas turbine, the curved portion 80b of the annular spacer 80 bends to keep the position of the fuel nozzle block 23 at the center of the liner 13 of the combustion chamber. Since the gap 53 becomes smaller in the circumferential direction as the fuel nozzle block 23 thermally expands, with a certain space being kept, the cooling-air layer formed on the inner surface of the liner 13 of the combustion chamber is not restricted.
Even when the fuel nozzle block 23 thermally expands, and the outside edge of the fuel nozzle block 23 come in contact with the inner surface of the liner 13 of the combustion chamber, the cooling air is supplied at all times from the cooling-air supply holes 23a provided in the outside edge, and hence the cooling-air layer is formed at all times on the inner surface of the liner 13 of the combustion chamber. The inner surface of the liner of the combustion chamber is protected from the high temperature combustion gas by this cooling-air layer, and sudden combustion hardly occurs near the wall surface, thereby suppressing oscillating combustion.
When an angle α between the central axis X of the cooling-air supply hole 44 and the axis Y of the liner 14 of the combustion chamber increases, a stagnation point in the cooling air flow occurs on the inner surface of the liner 14 of the combustion chamber, and hence the liner 14 of the combustion chamber may not be cooled sufficiently. Therefore, it is desired to decrease the angle α as small as possible, within the machinable range. Further, as shown in
In this combustor, the cooling-air supply hole 44 opens toward the inner surface of the liner 14 of the combustion chamber, downstream than the rear edge of the fuel nozzle block 24. Therefore, even when the fuel nozzle block 24 expands toward the inner surface of the liner 14 of the combustion chamber due to the high temperature combustion gas to fill the gap 54, the cooling-air layer is formed on the inner surface of the liner 14 of the combustion chamber by the cooling air supplied from the cooling-air supply hole 44. As a result, the inner surface of the liner 14 of the combustion chamber can be protected from the high temperature combustion gas, regardless of the deformation of the fuel nozzle block 24, and hence the life of the combustor 14 can be extended. Further, since the cooling-air layer is always formed on the inner surface of the liner 14 of the combustion chamber, sudden combustion hardly occurs near the inner surface. As a result, oscillating combustion is suppressed, enabling stable operation.
As explained above, in the combustor according to the present invention, the cooling-air layer is formed immediately after the nozzle block on the inner surface of the liner of the combustion chamber. As a result, combustion can be suppressed near the wall surface immediately after the nozzle block, where the concentration of the premixed gas is high. Thereby, oscillating combustion is suppressed, and the liner of the combustion chamber can be protected from the high temperature combustion gas.
In the combustor according to the next invention, cooling air is made to flow from a certain gap provided between the fuel nozzle block and the liner of the combustion chamber, to thereby form the cooling-air layer on the inner surface of the liner of the combustion chamber. Since the cooling air flows from this gap along the inner surface of the liner of the combustion chamber, the flow of the cooling air is hard to separate. Therefore, uniform cooling-air layer can be formed to reliably cool the liner of the combustion chamber, and hence combustion near the inner surface can be prevented to thereby suppress oscillating combustion. Further, since the certain gap is opened in the circumferential direction of the liner of the combustion chamber, combustion near the inner surface can be prevented over the circumferential direction of the liner of the combustion chamber, thereby occurrence of oscillating combustion can be reliably suppressed.
In the combustor according to the next invention, since the cooling-air-layer forming ring is provided between the liner of the combustion chamber and the fuel nozzle block, even when the fuel nozzle block deforms due to thermal expansion, a certain gap for allowing the cooling air to flow, that forms the cooling-air layer, can be maintained, thereby enabling stable operation. Further, since the cooling-air-layer forming ring is protected from the high temperature combustion gas by the fuel nozzle block, the cooling-air layer can be uniformly formed. As a result, oscillating combustion can be suppressed, and the liner of the combustion chamber can be cooled, regardless of the operation time and operation condition of the gas turbine.
In the combustor according to the next invention, since the manifold is provided upstream of the cooling-air-layer forming ring, pulsation of the cooling air is removed, to thereby stably supply the cooling air to the liner of the combustion chamber. As a result, since a pressure change in the combustion chamber and combustion near the inner surface of the liner of the combustion chamber resulting from the pulsation of the cooling air can be suppressed, to thereby reliably suppress oscillating combustion. Further, since the liner of the combustion chamber can be stably cooled, the life of the combustor can be extended.
In the combustor according to the next invention, since a certain gap is provided between the cooling-air-layer forming ring and the fuel nozzle block, even when the fuel nozzle block is thermally deformed, this gap becomes a margin for thermal expansion, to absorb the thermal deformation. As a result, the cooling-air layer can be formed stably, regardless of the operation time and operation condition of the gas turbine, to suppress oscillating combustion. Since the gap is provided, the work at the time of assembly of the fuel nozzle block into the liner of the combustion chamber becomes easy.
In the combustor according to the next invention, in the above combustor, a plurality of filler members are provided in the gap, with different intervals in the circumferential direction, to allow combustion immediately after the filler members, to thereby form the pressure antinodes irregularly in the circumferential direction of the liner of the combustion chamber. As a result, the occurrence of oscillating combustion is suppressed.
In the combustor according to the next invention, in the above combustor, the filler member is provided at one place in the gap, so as to destroy the symmetric property of the pressure antinodes to suppress oscillating combustion. Therefore, the area through which the cooling air passes becomes small due to the filler member, oscillating combustion can be suppressed, even when the amount of cooling air for forming the cooling-air layer cannot be ensured sufficiently.
As described above, the combustor according to the present invention is useful for the operation of the gas turbine, and is suitable for stably cooling the inner surface of the combustor, to operate the gas turbine stably, regardless of the operation time and operation condition of the gas turbine.
Number | Date | Country | Kind |
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2001-195310 | Jun 2001 | JP | national |
Filing Document | Filing Date | Country | Kind | 371c Date |
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PCT/JP02/06318 | 6/25/2002 | WO | 00 | 12/1/2003 |
Publishing Document | Publishing Date | Country | Kind |
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WO03/002913 | 1/9/2003 | WO | A |
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Number | Date | Country | |
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20040074236 A1 | Apr 2004 | US |