Patent Grant
7509809
The invention relates generally to a combustor of a gas turbine engine and, more particularly, to a combustor having improved cooling.
Cooling of combustor walls is typically achieved by directing cooling air through holes in the combustor wall to provide effusion and/or film cooling. These holes may be provided as effusion cooling holes formed directly through a sheet metal liner of the combustor walls. Opportunities for improvement are continuously sought, however, to provide improve cooling, better mixing of the cooling air, better fuel efficiency and improved performance, all while reducing costs.
Further, a new generation of very small turbofan gas turbine engines is emerging (i.e. a fan diameter of 20 inches or less, with about 2500 lbs. thrust or less), however known cooling designs have proved inadequate for cooling such relatively small combustors as larger combustor designs cannot simply be scaled-down, since many physical parameters do not scale linearly, or at all, with size (droplet size, drag coefficients, manufacturing tolerances, etc.).
Accordingly, there is a continuing need for improvements in gas turbine engine combustor design.
It is therefore an object of this invention to provide a gas turbine engine combustor having improved cooling.
In one aspect, the present invention provides a gas turbine engine combustor comprising a liner enclosing a combustion chamber, the liner including a dome portion at an upstream end thereof and at least one annular liner wall extending downstream from and circumscribing said dome portion, the dome portion having defined therein a plurality of openings each adapted to receive a fuel nozzle, said liner wall having a plurality of holes defined therein to form an annular cooling band extending around said liner wall immediately downstream of said dome portion for directing cooling air into the combustion chamber, said plurality of holes within said annular cooling band including a first set of cooling holes disposed within circumferentially spaced regions aligned with said openings and located downstream therefrom and a second set of cooling holes disposed outside said regions, wherein said regions having said first set of cooling holes provide a greater cooling air flow therethrough than similarly sized areas of said combustor liner having said second set of cooling holes therein.
In another aspect, the present invention provides a gas turbine engine combustor comprising an annular liner enclosing a combustion chamber, the liner having defined therein a plurality of openings each adapted to receive a fuel nozzle for directing fuel into the combustion chamber in a spray cone, the liner having means for directing cooling air into the combustion chamber, said means providing more cooling air in regions corresponding substantially in shape to said spray cone and located downstream of each opening in alignment therewith.
In another aspect, the present invention provides a combustor for a gas turbine engine comprising: combustor walls including an inner liner and an outer liner spaced apart to define at least a portion of a combustion chamber therebetween; a plurality of fuel nozzles disposed at an end of the combustor between said inner and outer liners for injecting a spray cone of fuel mixture into the combustion chamber; and a plurality of cooling apertures defined through at least one of said inner and outer liners for delivering pressurized cooling air surrounding said combustor into said combustion chamber, said plurality of cooling apertures defining an annular cooling band extending around said at least one of said inner and outer liners immediately downstream from said end of the combustor having said fuel nozzles, said cooling apertures being disposed in a first spacing density in first regions of said annular cooling band proximate each of said fuel nozzles and defining a surface area corresponding substantially in shape to the spray cone of said fuel nozzles, said cooling apertures being disposed in a second spacing density in at least a second region of said annular cooling band outside said first regions, said annular cooling band having said first regions circumferentially spaced throughout and said second regions disposed between each of said first regions, and wherein said first spacing density is greater than said second spacing density.
Further details of these and other aspects of the present invention will be apparent from the detailed description and figures included below.
Reference is now made to the accompanying figures depicting aspects of the present invention, in which:
Referring to
A plurality of air-guided fuel nozzles 50, having supports 52 and supplied with fuel from internal manifold 54, communicate with the combustion chamber 32 to deliver a fuel-air mixture 58 to the chamber 32. As depicted in
In use, compressed air enters plenum 20 from diffuser 24. The air circulates around combustor 16 and eventually enters combustion chamber 32 through a variety of apertures defined in the liner 26, following which some of the compressed air is mixed with fuel for combustion. Combustion gases are exhausted through the combustor exit 42 to the turbine section 18. The air flow apertures defined in the liner include the plurality of cooling holes 44 in an upstream end of the liner 26. While the combustor 16 is depicted and will be described below with particular reference to the upstream cooling holes 44, it is to be understood that compressed air from the plenum 20 also enters the combustion chamber via other apertures in the combustor liner 26, such as combustion air flow apertures, including openings 56 surrounding the fuel nozzles 50 and fuel nozzle air flow passages 57, and a plurality of other cooling apertures (not shown) which may be provided throughout the liner 26 for effusion/film cooling of the liner walls. Therefore while only the upstream cooling holes 44 are depicted, a variety of other apertures may be provided in the liner for cooling purposes and/or for injecting combustion air into the combustion chamber. While compressed air which enters the combustor, particularly through and around the fuel nozzles 50, is mixed with fuel and ignited for combustion, some air which is fed into the combustor is preferably not ignited and instead provides air flow to effusion cool the wall portions of the liner 26.
Referring to
The plurality of cooling holes 44 comprise an annular band 45 of cooling holes which extend around each of the cylindrical wall portions 38A, 38B, and which axially (relative to the engine axis) begin at an upstream end thereof near the rounded transition wall portions 36A, 36B and extend downstream a given distance. In this embodiment the transition portions 36A, B are frustoconical with relatively small radii connections to their respective dome and cylindrical wall panels, however other wall geometries may also be employed. The plurality of cooling holes 44 are comprised generally of at least two main groups, namely first cooling holes 46 and second cooling holes 48.
As shown in
As noted above, greater cooling air flow is provided within regions 60 of the liner to cool these areas of the liner which are exposed to the highest temperatures. Preferably, this is accomplished by spacing the first cooling holes 46, within the regions 60, closer together than the second cooling holes 48. In other words, the first cooling holes 46 are formed in the liner at a higher spacing density relative to the spacing density of the second cooling holes 48. Thus, in the preferred embodiment, the diameters of the first cooling holes 46 and the second cooling holes 48 are substantially the same, however more first cooling holes 46 are disposed in a given area of liner wall within the regions 60 than second cooling holes 48 in a similarly sized area of the liner wall outside the regions 60. However, it is to be understood that other configurations can also be used to provide more cooling air flow within the identified regions of local high temperature relative to the rest of the combustor liner. For example, the spacing densities of both first and second cooling holes may be the same if the diameters of the first cooling holes 46 are larger than those of the second cooling holes 48, or both the spacing density and the diameters of the first and second cooling holes may be different.
These aspects of the invention are particularly suited for use in very small turbofan engines which have begun to emerge. Particularly, the correspondingly small combustors of these very small gas turbine engines (i.e. a fan diameter of 20 inches or less, with about 2500 lbs. thrust or less) require improved cooling, as the cooling methods used for larger combustor designs cannot simply be scaled-down, since many physical parameters do not scale linearly, or at all, with size (droplet size, drag coefficients, manufacturing tolerances, etc.). The low annular combustor height between the inner and outer liner walls 26A, 26B renders it particularly difficult to avoid fuel impingement on the inner surfaces of the liner walls 38A, 38B. This is further compounded by the flowing problems which arise with such a small combustor and further necessitate additional cooling of the liner walls. The aerodynamic obstructions caused by the nozzle stems and the fuel manifold surrounding such a small combustor can result in an uneven distribution of air flow and velocity through the fuel nozzle swirlers, thus creating a skewed spray cone. Although the skilled reader will appreciate that the size of the fuel spray cone 58 can be controlled (e.g. by using more air in the nozzle swirler or by providing a nozzle having a different size/shaped nozzle cone) such that the fuel spray cone is narrowed to avoid fuel impingement on the liner walls, excessive narrowing of the fuel spray cone 58 will require the overall combustor axial length to be increased. This is not desirable for such a small combustor in which the dimensional envelope is already limited. Further, the addition of more combustion air via the nozzle swirlers, in an attempt to control the fuel spray cone such that fuel impingement on the liner walls is limited, can create a lean fuel-air ratio which brings the flame front closer to the line walls, thereby resulting in high radiation and convection heat load on the combustor liner, and can also adversely effect flame stability. Too little combustion air, however, can result in excessive emissions of smoke and carbon monoxide from the combustor and unduly limit the lifespan of the combustor walls. Accordingly, the regions 60 of the combustor liner cylindrical walls 38A, 38B for such a small combustor 16 are provided with more localized and directed cooling than other regions of the combustor liner, which are less prone to fuel impingement from the fuel spray cone 58. This is at least partly achieved using the regions 60 of first cooling apertures 46 defined within the regions 60, which direct an optimized volume of coolant to these regions and in a direction which will not adversely effecting the combustion of the air-fuel mixture within the combustion chamber (i.e. by preventing the coolant air from being used as combustion air). By increasing the density of the holes within these regions 60, while reducing hole density in other portions of the combustor liner outside these regions, efficient cooling is maintained while nevertheless providing more cooling air to the regions 60 identified as being local high temperature regions within which fuel impingement may occur. Thus, the durability of the combustor liner within this upstream primary combustion zone is improved, without adversely affecting the flame out, flame stability, combustion efficiency and/or the emission characteristics of the combustor liner 26.
The combustor liner 26 is preferably provided in sheet metal and the plurality of cooling holes 44 are preferably drilled in the sheet metal, such as by laser drilling. However, other known combustor materials and construction methods are also possible.
The above description is meant to be exemplary only, and one skilled in the art will recognize that changes may be made to the embodiments described without department from the scope of the invention disclosed. For example, the invention may be provided in any suitable annular or “cannular” combustor configuration, either reverse flow as depicted or alternately a straight flow combustor, and is not limited to application in turbofan engines. Although the use of holes for directing air is preferred, other means such as slits, louvers, etc. may be used in place of or in addition to holes. In annular combustors, first and second holes may be provided on one side of the dome only (e.g. annular outside), but not the other (i.e. annular inside), or vice versa. Still other modifications which fall within the scope of the present invention will be apparent to those skilled in the art, in light of a review of this disclosure, and such modifications are intended to fall within the literal scope of the appended claims.
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