The present disclosure relates to components of a gas turbine engine and, in particular, a component having a cooling cavity.
Gas turbine engine combustors are required to operate efficiently during engine operation and flight. Combustors are locations of tremendous amounts of heat. Combustors also experienced a high degree of heat and distress. High heat exposure to the combustor may cause loss of protective thermal barrier coating which leads to exposure to a hot gas environment. This, in turn, leads to deformities of the combustor which have an adverse effect on cooling airflow and back side heat transfer coefficients. Film cooling alone may not remedy this situation and may worsen the condition due to the addition of more air (and oxygen) which could increase combustion temperature.
Accordingly, it is desirable to provide components which minimize or limit heat exposure causing deformities and maximizing cooling airflow within a gas turbine engine.
Disclosed and claimed herein are components for a gas turbine engine. One embodiment is directed to a component including a cooling cavity. The component includes a forward surface, an aft surface, and at least one inlet on the forward surface, the at least one inlet configured to receive air flow. The component includes a cavity between the forward surface and the aft surface, wherein the cavity is configured to receive airflow from the at least one inlet to provide cooling flow for the component and wherein the cavity includes a plurality of structures within the cavity. The component includes at least one exit between the forward surface and the aft surface, the at least one exit configured to allow airflow to exit the cavity, wherein the plurality of structures are configured to meter air flow within the cavity and to maintain the cooling effectiveness of air flow within the cavity from the at least one inlet to the at least one exit.
In one embodiment, the forward surface is a cold side of a combustor bulkhead, and the aft surface is the hot side of the combustor bulkhead.
In one embodiment, the at least one inlet is configured to receive airflow directed to a combustor of a gas turbine engine.
In one embodiment, the component is a structure including one or more edges, and wherein the cavity is positioned proximate to an edge of the component.
In one embodiment, the at least one exit is a cavity exit, and wherein the at least one exit is positioned along the edge of the component and displaced from the at least one inlet.
In one embodiment, the plurality of structures are configured to meter air flow by directing airflow within the cavity based on one or more of structure spacing, structure size, structure shape, and structure pattern.
In one embodiment, the plurality of structures maintains cooling effectiveness of airflow by allowing greater flow within a first portion of the cavity and reduced flow in a second portion of the cavity, wherein the second portion of the cavity is associated with the at least one exit of the cavity.
In one embodiment, the plurality of structures are configured to provide a cooling efficiency that increases as the airflow traverses the cavity, wherein cooling efficiency is a measure of heat pickup by airflow within the cavity.
In one embodiment, component is configured to interface with a second component, and a plurality of structures associated with the exit of the component are offset from a plurality of structures associated with an exit of the second component.
In one embodiment, at least a first portion of the plurality of structures are configured to provide higher cooling efficiency and a second portion of the plurality of structures are configured to provide a higher cooling effectiveness.
Another embodiment is directed to a combustor of a gas turbine engine. The combustor includes a combustor shell, wherein the shell is configured to engage bulkhead and a bulkhead. The bulkhead includes a plurality of bulkhead panels. Each bulkhead panel includes a forward surface, an aft surface, and at least one inlet on the forward surface, the at least one inlet configured to receive air flow. Each bulkhead panel includes a cavity between the forward surface and the aft surface, wherein the cavity is configured to receive airflow from the at least one inlet to provide cooling flow for the component and wherein the cavity includes a plurality of structures within the cavity. Each bulkhead panel includes at least one exit between the forward surface and the aft surface, the at least one exit configured to allow airflow to exit the cavity, wherein the plurality of structures are configured to meter air flow within the cavity and to maintain the cooling effectiveness of air flow within the cavity from the at least one inlet to the at least one exit.
In one embodiment, the forward surface is a cold side of a bulkhead panel, and the aft surface is the hot side of said bulkhead panel.
In one embodiment, the at least one inlet is configured to receive airflow directed to a combustor of a gas turbine engine.
In one embodiment, the component is a structure including one or more edges, and wherein the cavity is positioned proximate to an edge of the component.
In one embodiment, the at least one exit is a cavity exit, and wherein the at least one exit is positioned along the edge of the component and displaced from the at least one inlet.
In one embodiment, the plurality of structures are configured to meter air flow by directing airflow within the cavity based on one or more of structure spacing, structure size, structure shape, and structure pattern.
In one embodiment, the plurality of structures maintains cooling effectiveness of airflow by allowing greater flow within a first portion of the cavity and reduced flow in a second portion of the cavity, wherein the second portion of the cavity is associated with the at least one exit of the cavity.
In one embodiment, the plurality of structures are configured to provide a cooling efficiency that increases as the airflow traverses the cavity, wherein cooling efficiency is a measure of heat pickup by airflow within the cavity.
In one embodiment, component is configured to interface with a second component, and a plurality of structures associated with the exit of the component are offset from a plurality of structures associated with an exit of the second component.
In one embodiment, at least a first portion of the plurality of structures are configured to provide higher cooling efficiency and a second portion of the plurality of structures are configured to provide a higher cooling effectiveness.
In one embodiment, a gas turbine engine component including a cooling cavity is provided. The component having: a forward surface; an aft surface; at least one inlet on the forward surface, the at least one inlet configured to receive air flow; a cavity between the forward surface and the aft surface, wherein the cavity is configured to receive airflow from the at least one inlet to provide cooling flow for the component and wherein the cavity includes a plurality of structures within the cavity; and at least one exit between the forward surface and the aft surface, the at least one exit configured to allow airflow to exit the cavity, wherein the plurality of structures are configured to meter air flow within the cavity and to maintain the cooling effectiveness of air flow within the cavity from the at least one inlet to the at least one exit.
In addition to one or more of the features described above, or as an alternative to any of the foregoing embodiments, the forward surface is a cold side of a combustor bulkhead, and the aft surface is the hot side of the combustor bulkhead.
In addition to one or more of the features described above, or as an alternative to any of the foregoing embodiments, the at least one inlet is configured to receive airflow directed to a combustor of a gas turbine engine.
In addition to one or more of the features described above, or as an alternative to any of the foregoing embodiments, the component is a structure including one or more edges, and wherein the cavity is positioned proximate to an edge of the component.
In addition to one or more of the features described above, or as an alternative to any of the foregoing embodiments, the at least one exit is a cavity exit, and wherein the at least one exit is positioned along the edge of the component and displaced from the at least one inlet.
In addition to one or more of the features described above, or as an alternative to any of the foregoing embodiments, the plurality of structures are configured to meter air flow by directing airflow within the cavity based on one or more of structure spacing, structure size, structure shape, and structure pattern.
In addition to one or more of the features described above, or as an alternative to any of the foregoing embodiments, the plurality of structures maintains cooling effectiveness of airflow by allowing greater flow within a first portion of the cavity and reduced flow in a second portion of the cavity, wherein the second portion of the cavity is associated with the at least one exit of the cavity.
In addition to one or more of the features described above, or as an alternative to any of the foregoing embodiments, the plurality of structures are configured to provide a cooling efficiency that increases as the airflow traverses the cavity, wherein cooling efficiency is a measure of heat pickup by airflow within the cavity.
In addition to one or more of the features described above, or as an alternative to any of the foregoing embodiments, the component is configured to interface with a second component, and a plurality of structures associated with the exit of the component are offset from a plurality of structures associated with an exit of the second component.
In addition to one or more of the features described above, or as an alternative to any of the foregoing embodiments, at least a first portion of the plurality of structures is configured to provide higher cooling efficiency and a second portion of the plurality of structures are configured to provide a higher cooling effectiveness.
In yet another embodiment, a combustor of a gas turbine engine is provided. The combustor having: a combustor shell, wherein the shell is configured to engage bulkhead; and a bulkhead including: a plurality of bulkhead panels, wherein each bulkhead panel includes a forward surface; an aft surface; at least one inlet on the forward surface, the at least one inlet configured to receive air flow; a cavity between the forward surface and the aft surface, wherein the cavity is configured to receive airflow from the at least one inlet to provide cooling flow for the component and wherein the cavity includes a plurality of structures within the cavity; and at least one exit between the forward surface and the aft surface, the at least one exit configured to allow airflow to exit the cavity, wherein the plurality of structures are configured to meter air flow within the cavity and to maintain the cooling effectiveness of air flow within the cavity from the at least one inlet to the at least one exit.
In addition to one or more of the features described above, or as an alternative to any of the foregoing embodiments, the forward surface is a cold side of a bulkhead panel, and the aft surface is the hot side of said bulkhead panel.
In addition to one or more of the features described above, or as an alternative to any of the foregoing embodiments, the at least one inlet is configured to receive airflow directed to a combustor of a gas turbine engine.
In addition to one or more of the features described above, or as an alternative to any of the foregoing embodiments, the component is a structure including one or more edges, and wherein the cavity is positioned proximate to an edge of the component.
In addition to one or more of the features described above, or as an alternative to any of the foregoing embodiments, the at least one exit is a cavity exit, and wherein the at least one exit is positioned along the edge of the component and displaced from the at least one inlet.
In addition to one or more of the features described above, or as an alternative to any of the foregoing embodiments, the plurality of structures are configured to meter air flow by directing airflow within the cavity based on one or more of structure spacing, structure size, structure shape, and structure pattern.
In addition to one or more of the features described above, or as an alternative to any of the foregoing embodiments, the plurality of structures maintains cooling effectiveness of airflow by allowing greater flow within a first portion of the cavity and reduced flow in a second portion of the cavity, wherein the second portion of the cavity is associated with the at least one exit of the cavity.
In addition to one or more of the features described above, or as an alternative to any of the foregoing embodiments, the plurality of structures are configured to provide a cooling efficiency that increases as the airflow traverses the cavity, wherein cooling efficiency is a measure of heat pickup by airflow within the cavity.
In addition to one or more of the features described above, or as an alternative to any of the foregoing embodiments, the component is configured to interface with a second component, and a plurality of structures associated with the exit of the component are offset from a plurality of structures associated with an exit of the second component.
In addition to one or more of the features described above, or as an alternative to any of the foregoing embodiments, at least a first portion of the plurality of structures are configured to provide higher cooling efficiency and a second portion of the plurality of structures are configured to provide a higher cooling effectiveness.
Other aspects, features, and techniques will be apparent to one skilled in the relevant art in view of the following detailed description of the embodiments.
The features, objects, and advantages of the present disclosure will become more apparent from the detailed description set forth below when taken in conjunction with the drawings in which like reference characters identify correspondingly throughout and wherein:
One aspect of this disclosure relates to components of a gas turbine engine, and in particular components with cooling cavities. One or more structural configurations are provided for components to allow for cooling with a cavity or plenum of the component. The cavity position and structures may allow for particular areas within a gas turbine engine or high temperature environment to receive cooling flow. According to another embodiment, configurations are provided to meter airflow and maintain cooling efficiency within a cavity of a component, such as a bulkhead.
According to another embodiment, configurations are provided for components, such as combustors of gas turbine engines. By way of example, a combustor including a combustor shell may include one or more cavities in the bulkhead or bulkhead panels of the combustor. Although components are described as bulkhead components, it should be appreciated that the principles may apply to other components.
A cavity as used herein related to an area or plenum within a structural component. In the context of a bulkhead, the cavity is in between the forward and aft surfaces of the bulkhead.
As used herein, the terms “a” or “an” shall mean one or more than one. The term “plurality” shall mean two or more than two. The term “another” is defined as a second or more. The terms “including” and/or “having” are open ended (e.g., comprising). The term “or” as used herein is to be interpreted as inclusive or meaning any one or any combination. Therefore, “A, B or C” means “any of the following: A; B; C; A and B; A and C; B and C; A, B and C”. An exception to this definition will occur only when a combination of elements, functions, steps or acts are in some way inherently mutually exclusive.
Reference throughout this document to “one embodiment,” “certain embodiments,” “an embodiment,” or similar term means that a particular feature, structure, or characteristic described in connection with the embodiment is included in at least one embodiment. Thus, the appearances of such phrases in various places throughout this specification are not necessarily all referring to the same embodiment. Furthermore, the particular features, structures, or characteristics may be combined in any suitable manner on one or more embodiments without limitation.
Referring now to the figures,
Combustor 105 of
Bulkhead 115 is depicted as a an annular component including an outer circumferential surface, such as outer rail 116, inner circumferential surface, such as inner rail 117 and opening 118. Bulkhead 115 may be the bulkhead for combustor shell 110.
Gas turbine engine 100 may include a plurality of combustors and/or combustor shells 110. Gas turbine engine 100 may direct airflow, shown as airflow 125 towards combustor 105 and in particular combustor shell 110. Output airflow of combustor shell 110 is shown as airflow 130. According to one embodiment, a component of a gas turbine engine, such as bulkhead 115 may include one or more inlets to received airflow, such as air flow 125. According to one embodiment, the inlets may be on a forward surface, shown as 135, of bulkhead 115. The component may have an aft surface, shown as 140. The component, such as bulkhead 115 may include a cavity between forward surface 135 (cold side) and aft surface 140 (hot side).
Referring now to
Acceding to one embodiment, component 200 includes a cavity 205 which may be a cooling cavity for component 200. Component 200 includes one or more inlets for cavity 205, such as inlets 210 configured to receive airflow 215 (e.g., airflow 125). Cavity 205 provides a passageway for air flow 215 to cool the component, including the forward and aft surfaces of the component, in the area associated with the cavity. Cavity 205 also allows airflow within the cavity to exit as shown by 216 via one or more of exits 211. Cavity 205 may occupy a portion of the component 205. Components may include multiple cavities per component.
Component 200 includes forward surface 220 which can include at least one inlet 210. Component also includes an aft surface (represented as 240). Air directed to and/or flowing toward forward surface 220, such as airflow directed to a combustor of a gas turbine engine, may be received by inlets 210. Component 200 includes at least one exit 211 between the forward surface 220 and the aft surface 240. The at least one exit 211 may be configured to allow airflow within the cavity 205 to exit the cavity. According to one embodiment, exits 211 are offset or displaced from inlets 210. Exits 211 may be cavity exits and may be positioned along the edge of component 200 and such that exits 211 are displaced from the at least one inlet 210.
The position of cavity 205 may be based on areas of component 200 that need additional cooling. In the context of a gas turbine engine component and in particular a bulkhead, cavity 205 may be associated with positions of a bulkhead or bulkhead panel that need additional cooling. Component 200 may be a structure including one or more edges, and cavity 205 may be positioned proximate to an edge of the component. Component 200 may optionally include opening 225 (e.g., opening 118) such as a fuel injector opening. In certain embodiments, cavity 205 may be positioned relative to opening 225. By way of example, opening 225 may be an opening for fuel injector, such that distress in the component 200 due to combustion from the fuel injector may be modeled and/or determined. Cavity 205 may be associated with locations of distress for component 200. According to another embodiment, cavity 205 may be position between rails 230 (e.g., outer circumferential edge) and rail 235 (e.g., inner circumferential edge) of the component 200.
Cavity 205 may be provided between the forward surface 220 and the aft surface 240. Cavity 205 may be configured to receive airflow 215 from the at least one inlet 210 to provide cooling flow for the component 200 and wherein the cavity 205 includes a plurality of structures within the cavity. As will be described in more detail below, component 200 may include one or more structures internal to the cavity 205. In certain embodiments, cavity 205 may be formed by a refractory metal core, such that structures are formed within the cavity during a casting or manufacturing process of component 200. Cavity 205 may be a plenum, such as a plenum cooling space formed by a refractory metal core during a casting or formation process.
According to certain embodiments, component 200 may interface with one or more similar components (e.g., panels).
Cavity 205 includes a plurality of structures, shown as structures 250 and 255 configured to meter airflow within cavity 205. Cavity 205 may receive airflow form inlets 210. Airflow within cavity 205 is shown as 245. Airflow 245 then exits cavity 205 and is shown as 216 relative to exits 211. Structures 250 and 255 of cavity 205 may be cylindrical pillars position in order to meter flow. Structures 250 are configured to meter air flow by directing airflow within cavity 205 based on one or more of structure spacing, structure size, structure shape, and structure pattern. Structures 255 operate similar to structures 250. Structures 255 are at least one of a cylindrical and oblong shape. Structures 255 are positioned near an exit area of cavity 205. According to one embodiment structures 255 may be shaped to control airflow 216 that exits cavity 205.
Cavity 206 includes a plurality of structures, shown as structures 251 and 256 configured to meter airflow within cavity 206. Structures 251 and 256 of cavity 206 may operate similarly to structures of cavity 205. Cavity 206 may receive airflow from inlets 210 and airflow within cavity 206 is shown as 246. Airflow 246 then exits cavity 206 and is shown as 217 relative to exits of cavity 206. Structures 251 and 256 of cavity 206 may be cylindrical pillars position in order to meter flow. According to another embodiment structures 255 of cavity 205 may be positioned in an alternating location with structures 256 of cavity 206.
Structures 250 may be arranged such that a portion of the structures (e.g., rows 1-3) provide cooling with higher efficiency, shown as 280. According to another embodiment, Structures 250 may be arranged such that a portion of the structures (e.g., rows 4-6) provide cooling with higher effectiveness, shown as 287. Structures 250 associated with section 280 may be populated more densely, compared to the arrangement of structures in section 287 to provide effective and efficient heat transfer. In that fashion, the air flow may be controlled within a cavity.
While this disclosure has been particularly shown and described with references to exemplary embodiments thereof, it will be understood by those skilled in the art that various changes in form and details may be made therein without departing from the scope of the claimed embodiments.
This application claims the benefit of U.S. Provisional Patent Application No. 62/095,529 filed on Dec. 22, 2014, the entire contents of which are incorporated herein by reference thereto.
Number | Date | Country | |
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62095529 | Dec 2014 | US |