This application is based upon and claims the benefit of priority from British Patent Application Number 1522718.4 filed 23 Dec. 2015, the entire contents of which are incorporated by reference.
1. Field of the Disclosure
The present disclosure relates to a flow splitter, for example a flow splitter in a duct of a gas turbine engine.
2. Description of the Related Art
A gas turbine engine comprises one or more annular flow paths, such as a bypass flow path (in the case of a turbofan gas turbine engine) and a core flow path. The core flow path typically passes through a compressor section, a combustor, and a turbine section. The radius of an annular flow path may vary along the flow path, for example along a generally axial direction.
For example, a typical compressor section comprises one or more regions in which the radius of the annular flow path (for example the mean radius) decreases along the flow direction. Such a flow path may be formed between a radially inner hub and a radially outer core casing and may comprise stator vanes extending in a generally radial direction. Examples of such flow regions are in the core flow entry region, which may be immediately downstream of the fan of a turbofan engine, and in a transition duct between two compressors of different mean radii, for example between an intermediate pressure compressor and a high pressure compressor.
In such a duct, the flow in the region adjacent the radially inner hub may experience a higher streamwise increase in pressure than the flow in the rest of the flow passage, for example due to the change in curvature as the hub initially curves radially inwardly (thereby reducing the static pressure adjacent the wall) and then straightens (thereby increasing the static pressure adjacent the wall).
This high increase in pressure adjacent the hub may constrain the design of the flow path, or duct, to be such that the boundary layer does not separate in this region. This may mean that, for example, the axial length of the duct may need to be greater than desired for a given reduction in radius of the flow path. In turn, this may lead to a longer, heavier engine.
Even if the duct is designed such that the boundary layer adjacent the hub wall does not separate under normal operating conditions, the flow rate adjacent the wall may still be less than that through the rest of the passage. In turn, this may mean that this flow in the region adjacent the hub wall cannot be worked so hard (for example cannot be compressed so much) as the rest of the flow in the passage, for example by the rotor blades. This may lead to reduced engine efficiency or stability at certain points in the engine operating range.
Accordingly, it would be desirable to be able to reduce the design constraints on the ducts within a gas turbine engine.
According to an aspect, there is provided a gas turbine engine duct comprising a radially inner wall and a radially outer wall formed around an axial direction (which may be referred to as the rotational axis of the engine) so as to form a generally annular flow passage. A plurality of circumferentially spaced stator vanes extend across the annular flow passage from the radially inner wall to the radially outer wall. A splitter vane is provided that extends in a generally circumferential direction between two circumferentially adjacent stator vanes, the splitter vane having a leading edge and a trailing edge. The trailing edge of the splitter vane may be said to be axially downstream of the leading edge.
The radius of the radially inner wall may decrease with increasing axial position in a downstream direction of the duct. Alternatively, in some arrangements, the radius of the radially inner wall may remain constant or increase with increasing axial position in a downstream direction of the duct.
The radius of the radially outer wall may decrease with increasing axial position in a downstream direction of the duct. Alternatively, in some arrangements, the radius of the radially outer wall may remain constant or increase with increasing axial position in a downstream direction of the duct.
The splitter vane may improve the flow in the duct. For example, the presence of the splitter vane may result in more even flow distribution (for example in terms of pressure and/or velocity) across the radius of the duct downstream of the splitter vane and/or may increase the flow velocity in the region of the inner wall downstream of the splitter vane and/or reduce the susceptibility to boundary layer separation downstream of the splitter vane. The splitter vane may be referred to as a flow control device.
The splitter vane may allow greater freedom in the design of the duct. Purely by way of example, the presence of the splitter vane may allow the radius of the duct (for example the midpoint between the inner and outer surfaces) to decrease more over a given axial extent and/or may allow the flow area to increase more rapidly through the duct (for example a greater increase in flow area over a given axial extent).
The splitter vane may result in a gas turbine engine with improved efficiency (for example better specific fuel consumption) and/or lower weight and/or reduced size compared with a gas turbine engine that does not comprise a splitter vane.
The duct and/or the inner wall and/or the outer wall may be axisymmetric. The midpoint between the radially inner wall and the radially outer wall may be said to move radially inwards with increasing distance along the duct (that is, in a downstream direction and/or with increasing axial distance). In use, the streamlines through the duct may be said to move radially inwards in the flow direction.
The splitter vane may be attached to and/or integral with one or more (for example two circumferentially adjacent) stator vanes. The splitter vane may be supported only by one or more stator vanes, for example the splitter vane may, in some arrangements, have no support other than one or more stator vanes. The stator vanes may have a suction surface and a pressure surface. The splitter vane may be attached and/or integral with the suction surface of one stator vane and/or the pressure surface of a circumferentially adjacent stator vane.
The spanwise direction of the stator vanes may be generally radial. The spanwise direction of the splitter vane may be generally circumferential. The splitter vafie and the stator vanes (for example the spanwise directions thereof) may be said to be generally perpendicular to each other.
The stator vanes and/or the splitter vane(s) may only extend over a portion of the duct in an axial and/or streamwise direction. For example, the stator vanes and/or the splitter vane(s) may only extend over an upstream portion of the duct in an axial and/or streamwise direction. By way of further example, the stator vanes and/or the splitter vane(s) may only extend over a portion of the duct that is upstream (or axially before) the position of maximum mean curvature of the duct.
The flow area of the duct may increase in a streamwise (and/or an axially downstream) direction.
The splitter vane may be an aerofoil shape. The radially outer surface of the splitter vane may be a suction surface. The radially inner surface of the splitter vane may be a pressure surface. The splitter vane may be cambered.
The stator vanes may be turning vanes. For example, the stator vanes may turn the flow relative to the direction that the flow would take in the absence of the stator vanes. The stator vanes may be referred to as lifting vanes. The stator vanes may have a pressure surface and a suction surface. The stator vanes may turn the flow in a substantially circumferential direction. The stator vanes may be cambered.
The gas turbine engine duct may comprise one or more than one splitter vane. For example, the duct may comprise a plurality of splitter vanes. Each pair of circumferentially adjacent stator vanes may have a splitter vane provided therebetween. Where more than one splitter vane is provided, each splitter vane may be the same. Where reference is made herein to a splitter vane, this may mean one or more splitter vanes, for example all splitter vanes. Where more than one splitter vane is provided, each splitter vane may be offset from the others in a circumferential direction.
The ratio of the distance between the radially inner wall and the splitter vane to the distance between the radially outer wall and the splitter vane may be greater at the leading edge than at the trailing edge of the splitter vane. The splitter vane may be proportionally (and/or absolutely) closer to the radially inner wall at its trailing edge than at its leading edge.
The leading edge of the splitter vane may be at any desired radial position. For example, the leading edge of the splitter vane may be no closer to the radially outer wall than it is to the radially inner wall. For example, the leading edge of the splitter vane may be less than 40%—for example less than 30%, for example less than 25%, for example less than 15%, for example less than 10%—of the total distance between the radially inner wall and the radially outer wall from the radially inner wall.
The distance between the radially inner wall and the trailing edge of the splitter may be in the range of from 2% to 30%, for example 5% to 20%, for example more than 10% to 15%, of the distance between the radially inner wall and the radially outer wall.
An inlet flow area may be defined by the radially inner wall, the splitter vane leading edge, and the two circumferentially adjacent stator vanes between which the splitter vane extends. An outlet flow area may defined by the radially inner wall, the splitter vane trailing edge, and the two circumferentially adjacent stator vanes between which the splitter vane extends. The ratio of the exit flow area to the inlet flow area may be less than or equal to one. The ratio of the inlet flow area to the total flow area of the passage at the leading edge of the splitter vane may be greater than the ratio of the outlet flow area to the total flow area at the trailing edge of the splitter vane.
The flow area between the splitter vane and the radially inner wall at the leading edge of the splitter vane may be greater than the flow area between the splitter vane and the radially inner wall at the trailing edge of the splitter vane. Regardless of whether or not this flow area is greater at the leading edge than at the trailing edge, the proportion of the total flow area of the flow passage that is between the splitter vane and the radially inner wall may be greater at the leading edge than at the trailing edge.
The flow area may, for example, be taken perpendicular to the streamlines and/or local flow direction at a given location.
A throat may be defined by circumferentially adjacent stator vanes. Such a throat may be the narrowest flow area in the flow passage between two circumferentially adjacent stator vanes. The leading edge of the splitter vane may be downstream of the throat. The leading edge of the splitter vane may be said to be axially rearward of the throat. For example, in a turbofan engine, the leading edge of the splitter vane may be on the opposite side of the throat to that side on which the fan is positioned.
The splitter vane may be in any desired position relative to the stator vanes. For example, the trailing edge of the splitter vane may be not further downstream than a trailing edge of the stator vanes, for example at least where the trailing edges meet. However, in other arrangements, the trailing edge of the splitter vane may be downstream of the trailing edge of the stator vane.
The splitter vane may be shaped to turn the flow through the gas turbine engine (for example the flow in the duct) radially inwardly during use. The splitter vane may be shaped to turn the flow through the gas turbine engine (for example the flow in the duct) radially inwardly during use in absolute terms and/or relative to the flow direction in the absence of the splitter vane. The splitter vane may be a lifting aerofoil.
The splitter vane may be of any suitable construction. In some arrangements, The splitter vane may not be structural. The sole purpose of the splitter vane may be aerodynamic in some arrangements. The structure of the splitter vane may be such that it can support only aerodynamic loads, for example only aerodynamic loads that are generated by itself or by adjacent (or nearby) surfaces.
The cross-sectional profile of the splitter vane may take any suitable form. For example, the cross-section of the splitter vane perpendicular to the spanwise direction may be constant or may vary along the span. The splitter vane may have an aerofoil section/profile that is constant along its span or an aerofoil section/profile that varies along the span. The spanwise direction may be generally circumferential.
Any one or more of the following may be constant or may vary along the span of the splitter vane: the camber; the chord length; the axial leading edge position; the axial trailing edge position; the thickness; the distance of the leading edge from the hub; the distance of the trailing edge from the hub; the thickness (or thickness distribution). The stacking axis of the splitter vane may be circumferential or may have an axial and/or radial component along with a circumferential component. The major axis of the splitter vane may be in a circumferential direction.
The leading edge of the splitter vane may have a waved and/or serrated shape. The trailing edge of the splitter vane may have a waved and/or serrated shape. The waves and/or serrations may be in a radial and/or an axial direction.
In general, the splitter vane may reduce the overall noise of the flow (and/or may be used to tailor the noise signature as desired). Use of a waved and/or serrated shape on the leading or trailing edge may be particularly advantageous in controlling the flow noise.
The splitter vane may comprise other features that may be used with aerofoils. For example, the splitter vane may comprise one or more vortex generators. By way of further example, such a vortex generator may comprise more than one element, for example it may have a slat and/or a flap.
The splitter vane may extend continuously across the full passage (or circumferential gap) between the neighbouring stator vanes and/or may be attached and/or integral with both of the neighbouring stator vanes. Alternatively, a splitter vane may extend only partially across the circumferential gap between neighbouring stator vanes. Such a splitter vane may only be attached to one stator vane. Such a splitter vane may be referred to as a cantilevered splitter vane. Such a splitter vane may extend half or less than half of the circumferential gap between neighbouring stator vanes. Neighbouring stator vanes may have respective splitter vanes extending therefrom towards each other. A circumferential gap may be left between splitter vanes extending towards each other from neighbouring stator vanes. As noted elsewhere herein, the splitter vane(s) may extend in a substantially circumferential direction.
According to an aspect, there is provided a gas turbine engine comprising a gas turbine engine duct as described and/or claimed herein, for example including a splitter vane as described and/or claimed herein.
According to an aspect, there is provided a gas turbine engine comprising a fan stage; and an engine core downstream of the fan stage. The gas turbine engine (for example the core thereof) comprises a gas turbine engine duct as described and/or claimed herein, for example including a splitter vane as described and/or claimed herein. The plurality of circumferentially spaced stator vanes may be provided immediately downstream of the fan stage.
According to an aspect, there is provided a gas turbine engine comprising: a fan stage; and an engine core downstream of the fan stage, the core having a plurality of circumferentially spaced stator vanes immediately downstream of the fan stage, wherein: a splitter vane is provided between two of the stator vanes, the splitter vane having a leading edge and a trailing edge. The stator vanes and/or splitter vanes may be as described and/or claimed herein, for example they may be provided in a duct within the gas turbine engine as described and/or claimed herein.
In a gas turbine engine, the splitter vane(s) may be provided immediately downstream of the fan stage. Immediately downstream may mean that there are no intermediate aerodynamic features, such as blades or vanes, in the flow path.
The radially inner wall of the gas turbine engine duct may be a hub. The radially outer wall of the gas turbine engine duct may be a core casing.
In a gas turbine engine, the circumferentially spaced stator vanes may be immediately upstream of circumferentially spaced guide vanes, which may be referred to as non-rotating guide vanes in the sense that they do not rotate about the axial direction (rotational axis) of the engine. The circumferentially spaced non-rotating guide vanes may be variable inlet guide vanes whose angle may be varied about a radial axis. Alternatively, the circumferentially spaced stator vanes may be immediately upstream of rotor blades.
The skilled person will appreciate that except where mutually exclusive, a feature described in relation to any one of the above aspects may be applied to any other aspect. Furthermore except where mutually exclusive any feature described herein may be applied to any aspect and/or combined with any other feature described herein.
Embodiments will now be described by way of example only, with reference to the Figures, in which:
With reference to
The gas turbine engine 10 works in the conventional manner so that air entering the intake 12 is accelerated by the fan 13 to produce two air flows: a first air flow into the intermediate pressure compressor 14 and a second air flow which passes through a bypass duct 22 to provide propulsive thrust. The intermediate pressure compressor 14 compresses the air flow directed into it before delivering that air to the high pressure compressor 15 where further compression takes place.
The compressed air exhausted from the high-pressure compressor 15 is directed into the combustion equipment 16 where it is mixed with fuel and the mixture combusted. The resultant hot combustion products then expand through, and thereby drive the high, intermediate and low-pressure turbines 17, 18, 19 before being exhausted through the nozzle 20 to provide additional propulsive thrust. The high 17, intermediate 18 and low 19 pressure turbines drive respectively the high pressure compressor 15, intermediate pressure compressor 14 and fan 13, each by suitable interconnecting shaft.
Other gas turbine engines to which the present disclosure may be applied may have alternative configurations. By way of example such engines may have an alternative number of interconnecting shafts (e.g. two) and/or an alternative number of compressors and/or turbines. Further the engine may comprise a gearbox provided in the drive train from a turbine to a compressor and/or fan.
The gas turbine engine 10 comprises a number of generally annular ducts, any one or more of which may be in accordance with aspects of the present disclosure. For example, a duct 100 is provided immediately downstream of the fan 13, between the fan 13 (which may be an example of a low pressure compressor) and the intermediate pressure compressor 14. The duct 100 is defined by a radially inner wall 110 (formed by a hub 30) and a radially outer wall 120 (formed by a core casing 40). The duct 100 is provided with (and thus may be said to comprise) a plurality of stator vanes 300. A splitter vane 400 is provided between at least two of the circumferentially spaced stator vanes 300. The duct 100, including the stator vanes 300 and splitter vane(s) 400, are described in greater detail below in relation to the subsequent Figures.
A further example of a duct 200 that may be in accordance with the present disclosure is the duct labelled 200 in
The splitter vane 400 extends in a generally circumferential direction (into and out of the page in
The splitter vane 400 may have an aerofoil profile, as in the illustrated example. The splitter vane 400 may be a turning element. The splitter vane 400 may be arranged (for example shaped and/or positioned and/or oriented) to turn the flow in a radially inward direction, indicated by arrow A in
The distance p between the radially inner wall 110 and the leading edge 410 of the splitter vane 400 may be greater than distance q between the radially inner wall 110 and the trailing edge 420 of the splitter vane 400, in absolute terms and/or as a proportion of the total distance at inlet (p+p′) and outlet (q+q′). The inlet flow area defined at least in part by the radially inner wall 110 and the leading edge 410 of the splitter vane 400 may be greater than the outlet flow area defined at least in part by the radially inner wall 110 and the trailing edge 420 of the splitter vane 400—again in absolute terms and/or as a proportion of the total flow areas at inlet and outlet.
In the arrangement sown in
In the
The presence of the splitter vane 400 may improve the flow characteristics in the duct 100. For example, the splitter vane 400 may help the flow to stay attached to the inner wall 110 in the region of and/or downstream of the splitter vane 400. By way of further example, the splitter vane 400 may help to provide a more even flow distribution (in terms of pressure and/or velocity for example) across the radial extent of the duct 100.
The splitter vane(s) 400 may have any suitable configuration, for example any suitable shape and/or size and/or position. Examples of possible splitter vanes 400 are shown in
A throat T may be formed between circumferentially adjacent stator vanes 300, as illustrated in the
The leading edge 410 of the splitter vane 400 may take any suitable shape. For example, as illustrated in
The trailing edge 420 of the splitter vane 400 may take any suitable shape. For example, as illustrated in
The leading edge 410 and/or the trailing edge 420 of the splitter vane 400 may be provided with protuberances. Such protuberances may provide improved aerodynamic performance and/or improved acoustic performance (for example attenuating longitudinal and/or azimuthal and/or radial mode disturbances).
With regard to the trailing edge 420, for example,
With regard to the leading edge 410, for example,
A splitter vane 400 may extend fully across the circumferential gap between two stator vanes 300. Alternatively, as in the
A splitter vane 400 may be provided as a single element or as multiple elements. For example, the splitter vane 400 may have a main element and a slat and/or flap, at the leading edge of the main element and/or at the trailing edge of the main element. Purely by way of example,
The splitter vane 400 may have a stacking axis that may take any desired shape. The stacking axis may be defined as a line passing through the centroids of all of the cross-sections of the splitter vane.
The thickness of the splitter vane 400 may vary along its span, or may be constant. By way of example,
The splitter vane 400 described and/or claimed herein may be provided in any suitable position, for example in any duct of a gas turbine engine including, by way of example, the duct 100 and/or the duct 200 shown in
It will be understood that the invention is not limited to the embodiments above-described and various modifications and improvements can be made without departing from the concepts described herein. Purely by way of example, the gas turbine engine duct described and/or claimed herein may be (for example) a part of a turbine or a part of a compressor of a gas turbine engine. Except where mutually exclusive, any of the features may be employed separately or in combination with any other features and the disclosure extends to and includes all combinations and sub-combinations of one or more features described herein.
Number | Date | Country | Kind |
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1522718.4 | Dec 2015 | GB | national |