This invention relates in general to a gas turbine engine and improved structure for directing cooling air between turbine rotor disk elements.
In order to cool rotor disks and internal vane structure of a gas turbine engine, cooling air circulated through stator vanes is directed to inter-stage cavities between adjacent rotor disks. However, due to the rotation of the rotor disks during operation of the gas turbine engine, windage occurs in the cavities around the stator vane structure. Windage increases the temperature of the cooling air, which reduces the efficiency of the cooling air flow. Further, as platform seals wear, hot working gas is ingested into the inter-stage cavities where sensitive turbine components may become damaged from exposure to the high temperatures of the hot working gas.
In accordance with a first aspect of the present invention, a gas turbine engine is provided comprising a forward rotor disk and blade assembly capable of rotating; an aft rotor disk and blade assembly capable of rotating; and a row of vanes positioned between the forward rotor disk and blade assembly and the aft rotor disk and blade assembly. The vane row and the forward rotor disk and blade assembly may define a forward cavity. The vane row may comprise at least one stator vane comprising: a main body having a main body inner passage through which cooling air passes and an inner shroud structure comprising a cover coupled to the vane main body. The cover may include a first inner cavity in fluid communication with the main body inner passage so as to receive cooling air from the main body inner passage. The cover may further include at least one cooling flow passage extending from the first inner cavity to the forward cavity. Preferably, the at least one cooling flow passage is configured such that cooling air flowing from the cooling flow passage has a tangential velocity component in a direction of rotation of the forward rotor disk.
The at least one cooling flow passage may be further configured such that cooling air flowing from the cooling flow passage has an axial velocity component in a direction toward the forward rotor disk and blade assembly.
The at least one cooling flow passage may be further configured such that cooling air flowing from the cooling flow passage has an inward radial velocity component.
The gas turbine engine may further comprise a base coupled to the inner shroud structure cover for defining a second inner cavity located radially inward of the first inner cavity, wherein the base is configured such that the second inner cavity communicates with the forward cavity and is at substantially the same pressure as the forward cavity during at least part of operation of the gas turbine engine.
The forward rotor disk and blade assembly may comprise a first primary disk element, first platform structure, a first inner rim extending axially from the primary disk element to a location radially inward of the at least one stator vane, and a first outer rim extending axially from the first platform structure and located near the inner shroud structure cover. The at least one cooling flow passage is preferably radially nearer to the outer rim than the inner rim.
The aft rotor disk and blade assembly may comprise a second primary disk element, second platform structure, a second inner rim extending axially from the second primary disk element to a location radially inward of the stator vane, and a second outer rim extending axially from the second platform structure.
A plurality of first labyrinth seal teeth may extend radially from the first inner rim and a plurality of second labyrinth seal teeth may extend radially from the second inner rim.
The base may comprise a U-shaped structure having opposing grooves at a radially outer section of the U-shaped structure for receiving mating attachment members of the inner shroud structure cover and a plurality of honeycomb sealing blocks coupled to a radially inner section of the U-shaped structure for engagement with the first and second labyrinth seal teeth.
In accordance with a second aspect of the present invention, a gas turbine engine is provided comprising a forward rotor disk and blade assembly comprising a primary disk element and a platform structure, an inner rim extending from the primary disk element and an outer rim extending from the platform structure. The inner rim may be located radially inwardly of the outer rim. The gas turbine engine may further comprise an aft rotor disk and blade assembly and a row of vanes positioned between the forward rotor disk and blade assembly and the aft rotor disk and blade assembly. The vane row and the forward rotor disk and blade assembly may define a forward cavity. The vane row may comprise at least one stator vane comprising: a main body; and an inner shroud structure comprising a cover coupled to the main body and including a first inner cavity receiving cooling air. The inner shroud structure cover may further include at least one cooling flow passage extending from the first inner cavity to the forward cavity and may be located nearer to the outer rim than to the inner rim.
The at least one cooling flow passage may be configured such that cooling air flowing from the cooling flow passage has an inward radial velocity component.
The at least one cooling flow passage may be further configured such that cooling air flowing from the cooling flow passage has a tangential velocity component in a direction of rotation of the forward rotor disk.
The at least one cooling flow passage is further configured such that cooling air flowing from the cooling flow passage has an axial velocity component in a direction toward the forward rotor disk.
The gas turbine engine may further comprise a base coupled to the inner shroud structure cover for defining a second inner cavity located radially inward of the first inner cavity. The base may be configured such that the second inner cavity communicates with the forward cavity and is at substantially the same pressure as the forward cavity during at least part of the operation of the gas turbine engine.
The inner rim may extend axially from the primary disk element to a location radially inward of the stator vane, and the outer rim may be located near the inner shroud structure cover.
The at least one cooling flow passage may comprise a plurality of cooling flow passages.
In accordance with a third aspect of the present invention, a gas turbine engine is provided comprising: a forward rotor disk and blade assembly capable of rotating; an aft rotor disk and blade assembly capable of rotating; and a row of vanes positioned between the forward rotor disk and blade assembly and the aft rotor disk and blade assembly. The vane row and the forward rotor disk and blade assembly define a forward cavity. The vane row may comprise at least one stator vane comprising: a main body; and an inner shroud structure comprising a cover coupled to the vane main body. The cover may include a first inner cavity receiving cooling air. The cover may further include at least one cooling flow passage extending from the first inner cavity to the forward cavity, wherein the at least one cooling flow passage is configured such that cooling air flowing from the cooling flow passage has a tangential velocity component in a direction of rotation of the forward rotor disk and blade assembly.
While the specification concludes with claims particularly pointing out and distinctly claiming the present invention, it is believed that the present invention will be better understood from the following description in conjunction with the accompanying Drawing Figures, in which like reference numerals identify like elements, and wherein:
In the following detailed description of the preferred embodiment, reference is made to the accompanying drawings that form a part hereof, and in which is shown by way of illustration, and not by way of limitation, a specific preferred embodiment in which the invention may be practiced. It is to be understood that other embodiments may be utilized and that changes may be made without departing from the spirit and scope of the present invention.
Reference is now made to
The gas turbine engine 16 further comprises a compressor (not shown) and the turbine 14. The compressor (not shown) generates compressed air, at least a portion of which is delivered to an array of combustors (not shown) arranged axially between the compressor and the turbine 14. The compressed air generated from the compressor is mixed with fuel and ignited in the combustors to provide hot working gases to the turbine 14. As the working gases expand through the turbine 14, the working gases cause the blades, and therefore the shaft and rotor disc assembly, to rotate.
Referring now to
As noted above, the turbine 14 comprises a plurality of blades, which are coupled to the shaft and rotor disc assembly. The shaft and rotor disc assembly comprises a plurality of rotor disk elements, each supporting a row of blades and mounted to rotatable shaft (not shown). Referring now to
The forward rotor disk and blade assembly 18 comprises a first primary rotor disk element 24 and a first platform structure 25. The first platform structure 25 may comprises a plurality of circumferentially arranged platforms, each forming a bottom portion of one or more corresponding blades of one blade row. The aft rotor disk and blade assembly 20 comprises a second primary rotor disk element 26 and a second platform structure 27. The second platform structure 27 may comprises a plurality of circumferentially arranged platforms, each forming a bottom portion of one or more corresponding blades of another blade row.
A first inner rim 28 extends in an axial direction from the first primary disk element 24, see
Referring to
The vane row 12 further comprises an inner shroud structure 42 coupled to radially inner ends of the vane platforms 35, as shown in
The cover 46 further comprises a plurality of circumferentially spaced apart cooling flow passages 88, each extending from the first inner cavity 44, to an outer surface 146b of the cover so as to communicate with the forward cavity 22, see
A base 50 is coupled to the inner shroud structure cover 46. The base 50 may comprise a plurality of circumferentially arranged base elements 50a. The base defines a circumferentially extending second inner cavity 52 located radially inward of the first inner cavity 44, see
Referring again to
At least one forward honeycomb block 72 is coupled to a radially inner side of a forward end 35a of each vane platform 35, while at least one aft honeycomb block 74 is coupled to a radially inner side of an aft end 35b of each vane platform 35. The forward and aft honeycomb blocks 72, 74 in the illustrated embodiment of the present invention are brazed to the platforms 35. Additionally, the first outer rim 30 comprises a radially extending forward labyrinth seal tooth 76 and the second outer rim 34 comprises a radially extending aft labyrinth seal tooth 78. The forward honeycomb block 72 in the illustrated embodiment of the present invention comprises an abradable material and cooperates with the forward labyrinth seal tooth 76 to form a forward knife-edge seal 90 between the vane platforms 35 and the first platform structure 25. The aft honeycomb block 74 in the illustrated embodiment of the present invention comprises an abradable material and cooperates with the aft labyrinth seal tooth 78 to form an aft knife-edge seal 91 between the vane platforms 35 and the second platform structure 27.
As noted above, cooling air flows from the vane main body inner passages 40, into the first inner cavity 44 and to the forward cavity 22 via the cooling flow passages 88. Due to the configuration of the flow passages 88, the cooling air flowing out of the passages 88, designated by arrows 114 in
It is also noted that some level of hot working gas ingestion into the forward cavity 22 may occur, particularly as the knife-edge seal 90 deteriorates. As noted above, the cooling flow passages 88 are located radially very near to the first outer rim 30 such that cooling air is introduced into a radially outer portion of the forward cavity 22. Hence, any hot working gases that move into the forward cavity 22 through the knife-edge seal 90 are cooled by the cooling air, thereby minimizing or preventing any damage to the first primary rotor disk element 24 or the base 50 of the vane row 12.
Referring again to the illustrated embodiment shown in
The first inner cavity 44 is sealed, except for communication with the bores 46b and passages 88, to prevent cooling air leakage from the cavity 44. Hence, the pressure of the cooling air within the inner cavity 44 is higher there as compared to the pressure of the cooling air in the forward cavity 22, where the pressure is slightly lower. The flow of cooling air through the one or more gaps 102 at the vane row segment junction(s) 100 allows the second inner cavity 52 within the base 50 to be at substantially the same pressure as the forward cavity 22 during at least part of the operation of the gas turbine engine 16. Meanwhile, some leakage of cooling air is permitted past the sealing structure 92 in a radially outward, radially inward, and an axially aft direction, as shown by the arrows 104 in
While particular embodiments of the present invention have been illustrated and described, it would be obvious to those skilled in the art that various other changes and modifications can be made without departing from the spirit and scope of the invention. It is therefore intended to cover in the appended claims all such changes and modifications that are within the scope of this invention.