The present disclosure relates generally to gas turbine engines, and more specifically to gas turbine engines with flutter control.
Gas turbine engines are used to power aircraft, watercraft, electrical generators, and the like. Gas turbine engines typically include a compressor, a combustor, and a turbine. The compressor compresses air drawn into the engine and delivers high pressure air to the combustor. In the combustor, fuel is mixed with the high pressure air and is ignited. Exhaust products of the combustion reaction in the combustor are directed into the turbine where work is extracted to drive the compressor and, sometimes, an output shaft, fan, or propeller. Under certain conditions, undesirable movement, such as flutter, can occur within the engine.
The present disclosure may comprise one or more of the following features and combinations thereof.
According to an aspect of the present disclosure, a gas turbine engine may include a spool assembly for rotation about an axis, the spool assembly including an LP turbine spool having an LP drive shaft extending along the axis, a fan coupled with the LP drive shaft to receive rotation to draw air into the gas turbine engine, the fan including a rotor and the number of blades extending radially from the rotor, a motor-generator assembly including an LP motor-generator mounted on the LP drive shaft, a sensor configured to detect flutter movement within the engine, and a power controller in communication with the sensor and electrically connected to the LP motor-generator to detect, the power controller configured to selectively operate the LP motor-generator in response to flutter movement detected by the sensor to counteract flutter.
In some embodiments, the LP motor-generator may be adapted for selective operation between a generation mode to generate electric power from driven rotation and a drive mode to electrically drive rotation of the LP drive shaft, and the power controller is configured to selectively operate the LP motor-generator in either of the generation mode and the drive mode to counteract flutter.
In some embodiments, the power controller may include power circuitry adapted to selective operate the LP motor-generator and a control module in communication with the sensor to receive an indication of flutter movement and with the power circuity to govern selective operation of the LP motor-generator.
In some embodiments, the control module may be configured to determine a cancelation torque response for application to the LP drive shaft required to counteract flutter movement of the LP drive shaft.
In some embodiments, the control module may govern operation of the LP motor-generator to execute the cancelation torque response onto the LP drive shaft.
In some embodiments, operation of the LP motor-generator to achieve the cancelation torque response may include selectively dampening rotation of the LP drive shaft by oscillating operation of the LP motor-generator between a first power output and a second power output higher than the first.
In some embodiments, oscillating operation of the LP motor-generator between the first power output and the second power output may include operation of the LP motor-generator in a generation mode to generate electric power from driven rotation.
In some embodiments, oscillating operation of the LP motor-generator between the first power output and the second power output may include operation of the LP motor-generator in a drive mode to electrically drive rotation of the LP drive shaft.
In some embodiments, the sensor may configured to detect flutter movement within the blades of the fan. In some embodiments, the sensor may be arranged to detect flutter movement of the LP drive shaft and to communicate a signal indicating the flutter movement to the power controller.
According to another aspect of the present disclosure, a turbofan gas turbine engine may include a low pressure spool including a fan rotor, a low pressure turbine rotor, a low pressure drive shaft extending along an axis and rotationally coupling the fan rotor to receive driven rotation about the axis from the low pressure turbine rotor, and a low pressure motor-generator mounted on the low pressure drive shaft and adapted for selective operation between a generation mode to generate electric power from driven rotation of the low pressure turbine rotor and a drive mode to electrically drive rotation of the low pressure drive shaft, a high pressure spool including a compressor rotor, a high pressure turbine rotor, a high pressure drive shaft extending along the axis and rotationally coupling the compressor rotor to receive driven rotation about the axis from the high pressure turbine rotor, and an high pressure motor-generator adapted for selective operation between a generation mode to generate electric power from driven rotation of the high pressure turbine rotor and a drive mode to electrically drive rotation of the high pressure drive shaft, and a flutter control system electrically connected to the low pressure motor-generator and the high pressure motor-generator and configured to determine operational conditions of the engine and to selectively operate each of the low pressure motor-generator and the high pressure motor-generator in either of the generation mode and the drive mode based on the determined operational conditions of the engine. The flutter control system may include a control module and at least one sensor arranged to detect flutter movement and to communicate a signal indicating flutter movement to the control module. The control module may determine a cancelation torque response for application to the low pressure drive shaft based on the signal to counteract motion of the low pressure drive shaft imposed by flutter and selectively operates the low pressure motor-generator to achieve the cancelation torque response.
In some embodiments, the flutter control system may include power circuitry adapted to selectively operate the low pressure motor-generator.
In some embodiments, operation of the low pressure motor-generator to achieve the cancelation torque response may include selectively dampening rotation of the low pressure drive shaft by oscillating operation of the low pressure motor-generator between a first power output and a second power output higher than the first.
In some embodiments, oscillating operation of the low pressure motor-generator between the first power output and the second power output may include operation of the low pressure motor-generator in the generation mode.
In some embodiments, oscillating operation of the low pressure motor-generator between the first power output and the second power output may include operation of the low pressure motor-generator in the drive mode.
In some embodiments, the sensor may be configured to detect flutter movement within the blades of the fan.
According to another aspect of the present disclosure, a method of operating a turbofan gas turbine engine of an aircraft having a low pressure spool having a low pressure drive shaft and a low pressure motor-generator coupled to the low pressure drive shaft may include detecting flutter within the gas turbine engine, determining a cancelation torque response for application to the low pressure drive shaft based on the detection of flutter, and operating the low pressure motor-generator to achieve the cancelation torque response.
In some embodiments, operating the low-pressure motor-generator may include selectively dampening rotation of the low pressure drive shaft by oscillating operation of the low pressure motor-generator between a first power output and a second power output higher than the first.
In some embodiments, oscillating operation of the low pressure motor-generator between the first power output and the second power output may include operation of the low pressure motor-generator in a generation mode to generate electric power from driven rotation.
In some embodiments, oscillating operation of the low pressure motor-generator between the first power output and the second power output may include operation of the low pressure motor-generator in a drive mode to electrically drive rotation of the low pressure drive shaft.
These and other features of the present disclosure will become more apparent from the following description of the illustrative embodiments.
For the purposes of promoting an understanding of the principles of the disclosure, reference will now be made to a number of illustrative embodiments illustrated in the drawings and specific language will be used to describe the same.
Gas turbine engines may be adapted for various uses, such as to propel aircraft, watercraft, and/or for power generation. The electrical power demands on gas turbine engines adapted for such uses are rapidly increasing due to the growing number and power requirement of processors, actuators, and accessories. However, drawing additional electric power from high pressure (HP) driven electric generators can limit the operation of the gas turbine engine, for example, by decreasing certain operating margins at peak demand.
The present disclosure includes descriptions of gas turbine engines that include low pressure (LP) motor-generators configured to supply electric power. In certain adapted uses of the engines, for example, when adapted for use in an aircraft, the present disclosure includes devices, systems, and methods for integration of low pressure (LP) motor-generators into turbofan gas turbine engines. Motor-generators include devices that can be selectively operated in a first mode to generate electricity for use in other systems and in a second mode to drive mechanical rotation by consumption of electrical power. Coordinated operation of low pressure (LP) and/or high pressure (HP) motor-generators in response to various operational conditions promotes operational flexibility and power management optimization.
In operation of gas turbine engines, undesirable movement of components can occur under various operating conditions. Such movement can occur as vibrations and/or oscillations outside of normal movement. Such movement may create flutter which can include various resonant movements of the components. Fan flutter, in gas turbine engines having a turbofan arrangement, may include oscillation and/or vibration of blades and/or shafts that drive the fan. Such undesirable movement can deteriorate components and/or reduce engine performance.
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In the illustrative embodiment, the gas turbine engine 10 includes a spool assembly 23 including a high pressure (HP) spool 26 and a low pressure (LP) spool 30. The high pressure (HP) spool 26 illustratively comprises the compressor rotor 15, the HP turbine rotor 20, and a high pressure (HP) drive shaft 28 that extends along the axis 25 to couple the compressor 14 for rotation with the HP turbine rotor 20. The low pressure (LP) spool 30 illustratively comprises the fan 12, the LP turbine rotor 22, and a low pressure (LP) drive shaft 32 that extends along the axis 25 to couple the fan 12 for rotation with the LP turbine rotor 22. In some embodiments, the fan 12 may be considered separate from the spool assembly 23. In the illustrative embodiment, the drive shafts 28, 32 are concentric shafts that extend along the axis 25 between forward 34 and aft ends 36 of the engine 10.
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In the illustrative embodiment, the power controller 46 illustratively operates the LP motor-generator 38 to achieve the appropriate response as a cancelation torque response. The control module 50 illustratively communicates a signal to the power circuitry 52 indicating the appropriate response. The power circuitry 52 illustratively includes circuitry components for regulating operation of the LP motor-generator 38 between the generation and drive modes and a power inverter to share and/or receive power. The power inverter may permit conversion of direct current (DC) provided by the LP motor-generator 38 into alternating current (AC) for various adapted uses. The power circuitry 52 is configured to regulate and/or modify the power dimensions (e.g., voltage and/or current, including frequency, amplitude, etc.) of the LP motor-generator 38 in either of the generation and drive modes.
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By non-limiting example, the curve 62 illustratively represents the torque applied by the LP motor-generator 38 whether operating in the generation mode or drive mode. The LP motor-generator 38 illustratively generates electric power through driven rotation by the LP drive shaft 32 and the power output is regulated by the power controller 46 to create the oscillation of the torque curve 62. The oscillation of the torque curve 62 illustratively imposes an oscillation in the rotational force of the LP drive shaft 32.
In the illustrative embodiment, the change in rotational force of the LP drive shaft 32 corresponds with the curve 62 such that the LP drive shaft 32 rotates according to the cancelation torque response as determined by the power controller 46. The particulars of the amplitudes, frequency, phase, curve characteristics (e.g., shape), and/or other power dimensions can vary as part of the active determination of the appropriate response. For example but without limitation, the power controller 46 may determine, according to operational parameters including the information from the sensor 48, that the appropriate response includes a cancellation torque response of the LP motor-generator 38 operating in the drive mode to apply positive torque to the LP drive shaft 32. Thus, the appropriate response can include any functional operation of the LP motor-generator 38 as directed by the power controller 46.
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In the illustrative embodiment, the power controller 46 governs operation of each of the LP and HP motor-generators 38, 64. The power controller 46 is illustratively electrically connected with power users 70 and energy storage device 72. The power controller 46 illustratively regulates electric power distribution throughout the engine 10 according to operational conditions. For example but without limitation, during certain conditions, the power controller 46 may operate each of the LP and HP motor-generators 38, 64 in the generator mode and may distribute electric power to each of the power users 70 and the energy storage device 72. Upon occurrence of flutter, the power controller 46 may operate the LP motor-generator 38 to achieve the appropriate response (as discussed above) and may selectively increase electric power generation of the HP motor-generator 64. In another non-limiting example, the power controller 46 can be arranged in communication with other gas turbine engines each arranged in adapted use to provide power for an aircraft and each having motor-generator assemblies. The power controller 46 can operate the LP motor-generator 38 to achieve the appropriate response to flutter detection and may operate the other engines to generate additional electrical power.
In governing control of LP/HP power generation (including the distribution among multiple engines), the power controller 46 may consider various engine and/or adapted use factors. For example but without limitation, the power controller 46 may consider fuel economy, operational margins (e.g., stall margin), environmental conditions, and/or malfunction pertaining to one or more engines. In some embodiments, the motor-generators disclosed herein may be configured for operation in only one of a power mode and/or a generator mode.
The present disclosure includes devices, systems, and methods for management of flutter within gas turbine engines. Such flutter can imposed bending and/or torque modes onto engine components, for example, fan drive shafts. Active cancelation of resultant torque modes created by flutter can reduce detrimental effects of such torque modes, decreasing wear and failure, and decreasing dissipative forces. Active cancelation can provide a dampening of related modes and/or flutter effects. Active cancelation through in situ motor-generators can reduce additional parts and increase integration within gas turbine engines. For the purposes of description, flutter may include resonant vibrational modes within the gas turbine engine, for example but without limitation, within fan blades and/or shafts. The vibration modes may be mathmatically coupled. The devices, system, and methods of the present disclosure can provide a means of cancelling various modes by inducing cancellation responses, for example but without limitation, about the axis 25.
In the illustrative embodiment, the sensor 48 reads motions (such as vibrations) and sends communicates an indication of the motion to the power controller which analyzes the signal and determines whether flutter is occurring, but in some embodiments, the sensor 48 may be configured to determine flutter and communicate the determination to the power controller 46. In some embodiments, the sensor 48 may be a portion of the controller 46 and/or may be omitted and the controller 46 may determine whether flutter is occurring directly, for example but without limitation, by monitoring feedback from the LP and/or HP motor-generators and/or other engine components.
While the disclosure has been illustrated and described in detail in the foregoing drawings and description, the same is to be considered as exemplary and not restrictive in character, it being understood that only illustrative embodiments thereof have been shown and described and that all changes and modifications that come within the spirit of the disclosure are desired to be protected.
This application claims priority to and the benefit of U.S. Provisional Patent Application Nos. 62/338,201, filed 18 May 2016; 62/338,204, filed 18 May 2016; 62/338,205, filed 18 May 2016; and 62/433,576, filed 13 Dec. 2016, the disclosures of which are now expressly incorporated herein by reference.
Number | Date | Country | |
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62338201 | May 2016 | US | |
62338204 | May 2016 | US | |
62338205 | May 2016 | US | |
62433576 | Dec 2016 | US |